Yamaha Raptor YFM35RA Owner'S Manual Download | Manualshive

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8

TIP

There are alignment marks on both drive chain
pullers and an alignment mark on each side of the
swingarm. Make sure to align the same alignment
mark on both drive chain pullers with the alignment
mark on either side of the swingarm for proper
wheel alignment.

4. Tighten the locknuts and the axle holding bolts

to the specified torques.

EBU24882

Lubricating the drive chain

The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.

NOTICE

ECB00561

The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.

1. Clean the drive chain with kerosene and a

small soft brush.

NOTICE:

To prevent dam-

aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.

[ECB00571]

1. Locknut
2. Drive chain slack adjusting bolt

3. Alignment marks

Tightening torques:

Locknut:

16 Nm (1.6 m·kgf, 12 ft·lbf)

Axle holding bolt (upper):

120 Nm (12 m·kgf, 87 ft·lbf)

Axle holding bolt (lower):

73 Nm (7.3 m·kgf, 53 ft·lbf)

U1BS11E0.book Page 31 Monday, April 5, 2010 8:56 AM

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Summary of Contents for Raptor YFM35RA

Page 1: ...1BS 28199 11 LIT 11626 24 13 This ATV should not be ridden by anyone under 16 years of age WARNING YFM35RA OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information DIC183 ...

Page 2: ...EBU17092 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold U1BS11E0 book Page 1 Monday April 5 2010 8 56 AM ...

Page 3: ...he ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual together with TIPS FOR THE ATV RIDER carefully and completely before operating your ATV Make sure you understand all instructions Pay close attention to the warning and notice la...

Page 4: ... safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key info...

Page 5: ...aws and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17382 YFM35RA OWNER S MANUAL 2010 by Yamaha Motor Corporation U S A 1st edition March 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11...

Page 6: ...dlebar switches 4 2 Throttle lever 4 3 Speed limiter 4 3 Clutch lever 4 4 Brake lever 4 5 Brake pedal 4 5 Parking brake lever 4 6 Shift pedal 4 7 Drive select lever 4 7 Fuel tank cap 4 8 Fuel 4 8 Fuel cock 4 10 Starter choke 4 11 Seat 4 12 Adjusting the front shock absorber assemblies 4 13 Adjusting the rear shock absorber assembly 4 14 PRE OPERATION CHECKS 5 1 Fuel 5 3 Engine oil 5 3 Front and re...

Page 7: ... maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Checking the spark plug 8 9 Engine oil and oil filter element 8 11 Cleaning the air filter element 8 15 Cleaning the spark arrester 8 18 Adjusting the carburetor 8 20 Adjusting the engine idling speed 8 20 Adjusting the throttle cable free play 8 21 Valve clearance 8 22 Brakes 8 22 Checking the fro...

Page 8: ...8 37 Battery 8 37 Replacing the fuse 8 40 Replacing a headlight bulb 8 40 Adjusting a headlight beam 8 42 Replacing the tail brake light bulb 8 43 Removing a wheel 8 44 Installing a wheel 8 44 Troubleshooting 8 44 Troubleshooting chart 8 46 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 Noise regulation 11 4 Maintenance r...

Page 9: ...1 1 1 EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 5 6 7 U1BS11E0 book Page 1 Monday April 5 2010 8 56 AM ...

Page 10: ...sure or overloading can cause loss of control Loss of control can result in severe injury or death OPERATING TIRE PRESSURE Set with tires cold Recommended Front 3 6 psi 25 0 kPa Rear 3 6 psi 25 0 kPa Minimum Front 3 2 psi 22 0 kPa Rear 3 2 psi 22 0 kPa Never set tire pressure below minimum It could cause the tire to dislodge from the rim LOADING Maximum weight capacity 220 lbs 100 kg Includes weig...

Page 11: ...NDER 43P 2817J 00 This ATV complies with applicable provisions of ANSI SVIA 1 2007 and is subject to an approved ATV action plan submitted by YAMAHA and on file with the U S Consumer Product safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A 5 6 7 U1BS11E0 book Page 3 Monday April 5 2010 8 56 AM ...

Page 12: ...hould never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV Always avoid operating an ATV on any paved surfaces including sidewalks driveways park ing lots and streets Neve...

Page 13: ...s described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the ter...

Page 14: ...stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type of tires specified in this manual Always maintain proper tire pressure as de scribed in this manual Never mo...

Page 15: ... dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors WARNING EWB02591 When transporting the ATV in another vehicle be sure it is kept upright and that the fuel cock is in the OFF position Otherwise fuel may leak o...

Page 16: ...lter case 5 Battery 6 Owner s tool kit 7 Oil filter element 8 Shift pedal 1 Spark arrester 2 Fuse 3 Rear shock absorber assembly spring preload adjusting nut 4 Drive select lever 5 Fuel tank cap 6 Spark plug 7 Engine oil filler cap 8 Brake pedal 9 Rear brake light switch 10 Rear brake fluid reservoir 1 2 3 4 5 6 7 8 9 10 U1BS11E0 book Page 1 Monday April 5 2010 8 56 AM ...

Page 17: ...u have purchased may differ slightly from the figures shown in this manual 1 Clutch lever 2 Parking brake lever 3 Front brake fluid reservoir 4 Brake lever 5 Throttle lever 6 Main switch 7 Handlebar switches U1BS11E0 book Page 2 Monday April 5 2010 8 56 AM ...

Page 18: ...BU17760 Main switch The positions of the main switch are as follows ON All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch U1BS11E0 book Page 1 Monday April 5 2010 8 56 AM ...

Page 19: ...8061 Handlebar switches EBU18080 Engine stop switch Set this switch to before starting the engine The engine stop switch controls the ignition and stops the engine when it is running Use this switch to stop the engine in an emergency situation The engine will not start or run when this switch is set to 1 Reverse indicator light R 2 Neutral indicator light N 1 Light switch OFF 2 Engine stop switch ...

Page 20: ...charge it See page 8 37 for battery charging information EBU18282 Throttle lever Once the engine is running pushing the throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring loaded the ATV will decelerate and the engine will return to an idle any time the throttle lever is re leased Before starting the engine ch...

Page 21: ... and throttle could cause throttle cable damage or im proper throttle operation You could lose control resulting in an accident EWB00241 3 Tighten the locknut EBU18382 Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporat ed in the clutch lever holder To disengage the clutch pull the clutch lever toward the handlebar grip To engage the...

Page 22: ...p To apply the front brake pull the brake lever toward the handlebar grip EBU18432 Brake pedal The brake pedal is located on the right side of the ATV To apply the rear brake push down on the brake pedal 1 Clutch lever 1 Brake lever U1BS11E0 book Page 5 Monday April 5 2010 8 56 AM ...

Page 23: ...specially on a slope To apply the parking brake move the parking brake lever in direction a To release the parking brake move the parking brake lever in direction b 1 Brake pedal 1 Parking brake lever locked position 1 Parking brake lever unlocked position U1BS11E0 book Page 6 Monday April 5 2010 8 56 AM ...

Page 24: ...ing performance which could cause an accident You could also wear out the brakes prematurely EBU18530 Shift pedal This ATV is equipped with a constant mesh 6 speed transmission The shift pedal is located on the left side of the engine and is used in combina tion with the clutch when shifting EBU18571 Drive select lever The drive select lever is used for driving the ATV either forward or in reverse...

Page 25: ... and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity 1 Drive select lever 1 Fuel tank cap U1BS11E0 book Page 8 Monday April 5 2010 8 56 AM ...

Page 26: ... deteriorate painted surfaces or plastic parts ECB00981 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed WARNING EWB02531 Gasoline is poisonous and can cause injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasolin...

Page 27: ...are two types of gasohol gasohol contain ing ethanol and that containing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gasohol contain ing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EBU18820 Fuel cock The fuel cock supplies fuel from the tank to the car buretor while also filt...

Page 28: ...urn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EBU18850 Starter choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke 1 Arrow mark pointing to ON 1 Arrow mark...

Page 29: ...U18881 Seat To remove the seat Pull the seat lock lever upward and pull up the seat at the rear To install the seat Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear Make sure that the seat is securely fitted 1 Starter choke 1 Seat lock lever U1BS11E0 book Page 12 Monday April 5 2010 8 56 AM ...

Page 30: ...nd loss of stability which could lead to an ac cident Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment 1 Projection 2 Seat holde...

Page 31: ...gs Adjust the spring preload as follows 1 Loosen the locknut 2 Turn the spring preload adjusting nut in direc tion a to increase the spring preload and thereby harden the suspension and in direc tion b to decrease the spring preload and thereby soften the suspension 1 Special wrench Spring preload setting Minimum soft 1 Standard 3 Maximum hard 5 1 Locknut 2 Spring preload adjusting nut U1BS11E0 bo...

Page 32: ...ng preload With each complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00081 1 Special wrench Spring preload setting Minimum soft Distance A 233 5 mm 9 19 in Standard Distance A 228 5 mm 9 00 in Maximum hard Distance A 218...

Page 33: ...pt to open the cylinder assembly Do not subject the shock absorber assembly to an open flame or other high heat Do not deform or damage the cylinder in any way Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service WARNING EWB00011 Indicates a hazardous situation which if not avoided could result in death or ser...

Page 34: ... a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 8 5 3 Engine oil Check oil level in engine and add recommended oil to specified lev el if necessary Check ATV for oil leakage Correct if necessary 5 3 8 11 Front brake Check operation If ...

Page 35: ... Control cables Make sure that operation is smooth Lubricate if necessary 8 32 Drive chain Check chain slack and adjust if necessary Check chain condition Lubricate if necessary 5 4 8 29 8 31 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Brake and shift pedals Make sure that operat...

Page 36: ...ed If not have a Yamaha dealer check the brake system Brake fluid level Check the brake fluid level Add fluid if necessary See page 8 23 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or brake fluid reservoirs Apply the brakes firmly for one minute If there is any leak age have a Yamaha dealer check the brake sys tem Brake operation Test the brakes at slow sp...

Page 37: ...s of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un der severe riding conditions EWB02541 Set tire pressures to the following specifications The low pressure tire gauge is included as stan dard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading t...

Page 38: ... tubeless tires with valves WARNING EWB02551 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been approved for this model by Yamaha Motor Co Ltd 1 Low pressure tire gauge 1 Tire wear limit U1BS11E0 book Page 5 Monday April 5 2010 8 56 AM ...

Page 39: ...ns may not be appropriate EBU19840 Chassis fasteners Make sure that all nuts bolts and screws are prop erly tightened EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model DUNLOP KT851B Size AT21 x 7 10 Type Tubeless Rear Manufacturer model DUNLOP KT877A Size AT20 x 10 9 Type Tubeless U1BS11E0 book...

Page 40: ... the first time 1 Set the parking brake 2 Turn the fuel cock to ON 3 Turn the key to ON and the engine stop switch to 4 Shift the transmission into neutral The neutral indicator light should come on If the indicator light does not come on have a Yamaha deal er check the electrical circuit TIP This model is equipped with an ignition circuit cut off system The engine can be started under the followi...

Page 41: ...ranking should be as short as possible to preserve battery energy Do not crank the engine more than 10 seconds on each attempt 7 If the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the engine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue w...

Page 42: ...V to a complete stop 2 Pull in the clutch lever to disengage the clutch 3 Apply the brake pedal 4 While pulling the drive select lever handle up ward move the drive select lever forward until it completely stops 5 Release the brake pedal 6 Open the throttle lever gradually and release the clutch lever slowly Shifting Forward to Reverse WARNING EWB00720 Improper operation in reverse could make you ...

Page 43: ...or obstacles and then release the brake pedal 6 Open the throttle lever gradually and release the clutch lever slowly Continue to watch to the rear while backing EBU29762 Shifting This ATV has a 6 speed forward and 1 speed re verse transmission The transmission allows you to control the amount of power you have available at a given speed or for starting accelerating climb ing hills etc To shift in...

Page 44: ... the transmission into second gear Make sure not to shift the transmission into neutral 7 Open the throttle part way and gradually re lease the clutch lever 8 Follow the same procedure when shifting to the next higher gear EBU20650 To decelerate When slowing down or stopping release the throt tle and apply the brakes smoothly and evenly As you slow down shift to a lower gear Be sure that the engin...

Page 45: ...r a more important period in the life of your engine than the first 320 km 200 mi or 20 hours of riding For this reason you should read the following material carefully Since the engine is brand new do not put an ex cessive load on it for the first 320 km 200 mi or 20 hours The various parts in the engine wear and polish themselves to the correct operating clear ances During this period prolonged ...

Page 46: ...ntrol increasing the chance of an accident If you must park on an incline place the ATV transversely across the incline shift into first gear stop the engine ap ply the parking brake and then block the front and rear wheels with rocks or other objects Never park the ATV on hills that are too steep to walk up easily 1 Bring the ATV to a stop by applying the front brake shift into first gear and the...

Page 47: ...d aftermarket products similar in design and quality to genuine Yamaha Accesso ries recognize that some aftermarket accessories or modifications are not suitable because of poten tial safety hazards to you or others Installing after market products or having other modifications performed to your ATV that change any of the ve hicle s design or operation characteristics can put you and others at gre...

Page 48: ...il er you must use common sense and good judgment as the stability and handling of an ATV can be changed When adding accessories keep the following points in mind Never exceed the weight limits shown An over loaded ATV can be unstable If you are carrying cargo and towing a trailer in clude the tongue weight in the maximum ATV load limit Load cargo on the carriers as close to the center of the ATV ...

Page 49: ... takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the ATV WARNING EWB00011 Indicates a hazardous situation which if not avoided could result in death or serious injury U1BS11E0 book Page 10 Monday April 5 2010 8 56 AM ...

Page 50: ...7 1 7 EBU21132 RIDING YOUR ATV U1BS11E0 book Page 1 Monday April 5 2010 8 56 AM ...

Page 51: ...ou have read this Owner s Manual completely and un derstand the operation of the controls Pay partic ular attention to the safety information on pages 2 1 2 4 Also read all warning and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01381 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an ...

Page 52: ...ced operator Not recommended for children under 16 years of age WARNING EWB01390 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by chil dren of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator only passengers prohibited The long seat is to allow the operator to shift posi tio...

Page 53: ...NG Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01411 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating w...

Page 54: ...each time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and maintenance procedures and schedules described in the Own er s Manual WARNING Failure to inspect the ATV before operating it and to maintain it prop erly increases the possibility of an accident or equipment damage EWB01431 Speed limiter For ...

Page 55: ... your control or ability to see where you are going Reduce speed and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when towing or carrying a load on inclines Turn gradually and go slowly As originally equipped this ATV is not designed to carry cargo or tow a trailer If you choose to add ac cessories to carr...

Page 56: ...d wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off EWB01481 Modifications and accessories Never modify this ATV through improper installa tion or use of accessories or other modification All parts and accessories added to this ATV should be genuine...

Page 57: ...ystem Do not park the ATV in a place where others might be likely to touch it The muffler and other engine parts become ex tremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check ...

Page 58: ...ehicles In many states it is illegal to operate ATVs on public streets roads and highways WARNING Never operate this ATV on any pub lic street road or highway even a dirt or gravel one You could collide with another vehicle EWB01031 Know the terrain where you ride Ride cautiously in unfamiliar areas Stay alert for holes rocks or roots in the terrain and other hidden hazards which may cause the ATV...

Page 59: ... excessively rough slippery or loose terrain could cause loss of traction or ATV control which could result in an accident including an overturn EWB01541 When riding in an area where you might not easily be seen such as desert terrain mount a caution flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in off road ar eas wh...

Page 60: ...e not to accidentally move the shift pedal With the engine idling pull the clutch lever to disengage the clutch and shift into 1st gear and then release the parking brake Open the throttle gradually and at the same time re lease the clutch lever slowly Once the ATV has at tained adequate speed release the throttle lever and at the same time quickly pull in the clutch le ver and shift into 2nd gear...

Page 61: ...ning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve maximum traction while riding off road the two rear wheels turn together at the same speed Therefore unless the wheel on the inside of the turn is allowed to slip or lose some traction the ATV will resi...

Page 62: ...the ATV begins to tip over to the outside while negotiating a turn lean more to the inside It may also be necessary to gradually let off on the throttle and steer to the out side of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING EWB01591 Climbing hills improperly can cause overturns or loss of con...

Page 63: ... or person could be on the other side of the hill Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if pos sible When crossing the side of a hill shift your weight to the uphill side of the ATV U1BS11E0 book Page 14 Monday...

Page 64: ...ever possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be another person an obstacle or a sharp drop off Use common sense and remember that some hills are too steep for you to climb or de scend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you ...

Page 65: ...e Dismount the ATV im mediately on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual WARNING Stalling rolling backwards or improperly dismounting while climbing a hill could result in ATV overturning If you cannot control the ATV dismount immediately on the uphill side EWB01802 U1BS11E0 book Page 16 Monda...

Page 66: ...he wheels on the uphill side to come off the ground or cause loss of traction Gradually apply only the rear brake when going downhill When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Choose a low gear which will allow the en gine compression to do most of the braking for you Use caution ...

Page 67: ... requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slip pery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be necessary to correct the steering when riding on loo...

Page 68: ... ATV water deeper than the depth specified in your Owner s Man ual as tires may float increasing the risk of an overturn The ATV can be used to cross slow moving shal low water of up to a maximum of 35 cm 14 in in depth Before entering the water choose your path carefully Enter where there is no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly a...

Page 69: ...the bottom of the air filter case NOTICE Undrained water can cause damage or improper opera tion ECB00841 Wash the ATV in fresh water if it has been operat ed in salt water or muddy conditions RIDING OVER ROUGH TERRAIN WARNING EWB01651 Riding improperly over obstacles could cause loss of control or a collision Before operating in a new area check for obstacles Never at tempt to ride over large obs...

Page 70: ...and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected and uncorrected sliding could lead to an accident To reduce the tendency for the front wheels to slide in loose or slippery con...

Page 71: ...of the turn Position your weight over the front wheels for better control See page 7 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If nec essary gradually let off the throttle and or steer to the outside of the turn See page 7 12 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating i...

Page 72: ...t on the uphill side See page 7 18 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability See page 7 19 WARNING EWB00011 Indicates a hazardous sit...

Page 73: ... the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more information about carbon monoxide WARNING EWB02690 Brake d...

Page 74: ...rovided in the owner s tool kit are in tended to assist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 2 Owner s manual 3 Low press...

Page 75: ...ire special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjust ...

Page 76: ...ness and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U1BS11E0 book Page 4 Monday April 5 2010 8 56 AM ...

Page 77: ...ls NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Clutch Check operation and adjust if necessary 3 Front brake Check operation and correct if necessary Check fluid level and ATV ...

Page 78: ...ary 10 Swingarm pivots Check operation and for excessive play and re place bearings if necessary Lubricate with lithium soap based grease 11 Upper and lower arm pivots Lubricate with lithium soap based grease 12 Drive chain Check chain slack and adjust if necessary Check rear wheel alignment and correct if neces sary Clean and lubricate 13 Drive chain rollers Check for wear and replace if necessar...

Page 79: ...ing shaft Lubricate with lithium soap based grease 18 Steering system Check operation and repair or replace if damaged Check toe in and adjust if necessary 19 Engine oil Change Check ATV for oil leakage and correct if neces sary 20 Engine oil filter ele ment Clean or replace if necessary 21 Engine oil strainer Clean 22 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVER...

Page 80: ...four years and if cracked or damaged 23 Throttle lever hous ing and cable Check operation and correct if necessary Check throttle cable free play and adjust if neces sary Lubricate throttle lever housing and cable 24 Front and rear brake switches Check operation and correct if necessary 25 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENA...

Page 81: ...ll cause any spark plug to slowly erode the spark plug should be removed and checked in accor dance with the periodic maintenance and lubrica tion chart In addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit 1 Spark plug cap U...

Page 82: ...roperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the ATV 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it if necessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification 1 Spark plug wrench Specified spark plug NGK DR8EA 1 Spark plug gap Spark plug ...

Page 83: ...be checked before each ride In addition the oil must be changed and the oil filter element cleaned at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then ...

Page 84: ...ne oil with or without oil fil ter element cleaning 1 Place the ATV on a level surface 2 Start the engine warm it up for several min utes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and then re move the engine oil drain bolt to drain the oil from the crankcase NOTICE When remov ing the engine oil drain bolt the compres sion sp...

Page 85: ...l filter element with solvent 7 Install the oil filter element and a new O ring TIP Make sure that the O ring is properly seated 8 Install the oil filter element cover by installing the bolts and then tighten them to the speci fied torque 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Oil strainer 1 Oil filter element cover 2 Bolt 3 Oil filter element 4 O ring U1BS11E0 book Page 13 Monday...

Page 86: ...ICE ECB00300 In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERV ING II or higher Make sure that no foreign material enters the crankcase Tightening torque Oil filter element cover bolt 10 N...

Page 87: ...he in tervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Place the ATV on a level surface 2...

Page 88: ...lement out of the air filter case 5 Remove the sponge material from the air filter element frame 1 Air filter case cover 2 Air filter case cover holder 1 Air filter element 1 Unlock U1BS11E0 book Page 16 Monday April 5 2010 8 56 AM ...

Page 89: ... sponge material and replace it if damaged 9 Apply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 10 Pull the sponge material over the air filter ele ment frame 11 Apply all purpose grease to the air filter ele ment seat 12 Insert the air filter element into the air filter case and then install the air...

Page 90: ...eas Each time the air filter element maintenance is performed check the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the carburetor fittings and the rubber joint manifold fittings for an air tight seal Tighten all fit tings securely to avoid the possibility of unfiltered air entering the engine EBU27702 Cleaning the spark arrester Select a well ventil...

Page 91: ...ing ex haust system back pressure by blocking the end of the muffler with a shop towel 8 Stop the engine and allow the exhaust pipe to cool 9 Check the gasket for damage and replace it if necessary 10 Install the gasket and the purging bolt and then tighten the bolt to the specified torque 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf 1 Purging bolt 2 Gaske...

Page 92: ...ustment Therefore most carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience The adjustment described in the following section however may be performed by the owner as part of routine main tenance NOTICE ECB00480 The carburetor has been set and extensively tested at the Yamaha factory Changing these settings without sufficient technic...

Page 93: ...ay should be checked and if necessary adjusted at the intervals speci fied in the periodic maintenance and lubrication chart The throttle cable free play should measure 2 0 4 0 mm 0 08 0 16 in at the throttle lever Period ically check the throttle cable free play and if nec essary adjust it as follows TIP The engine idling speed must be checked and ad justed if necessary before adjusting the throt...

Page 94: ... ed brakes could lead to a loss in braking ability and an accident EBU24130 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EBU28790 Front brake pads Each brake pad is provided with two wear indicator grooves which allow you to check the brake pad wear without having to disas...

Page 95: ...rs have a Yamaha dealer replace the brake pads as a set EBU29840 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly causing it to become inef fective Before riding check that the brake fluid is above the minimum level mark and replenish if neces sary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake f...

Page 96: ...or braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid imme diately As the brake pads wear it is normal for the brake fluid level to gradually go down However if the brak...

Page 97: ... brake lever free play must be checked at the intervals specified in the periodic maintenance and lubrication chart The brake lever should have no free play as shown If there is free play have a Yamaha dealer check the brake system EBU24592 Checking the brake pedal position The brake pedal position must be checked and if necessary adjusted at the intervals specified in the periodic maintenance and...

Page 98: ...ree play as follows 1 Release the parking brake by moving the parking brake lever to the right 2 Fully loosen the locknut and the adjusting bolt at the rear brake caliper 3 Slide the rubber cover back 4 Loosen the locknut on the brake cable 5 Turn the adjusting nut on the brake cable in di rection a to increase the cable length and in direction b to decrease it 1 Brake pedal position 1 Locknut 2 A...

Page 99: ...mproperly serviced or adjust ed brakes could cause the brakes to malfunc tion resulting in reduced braking performance This could increase the chance of a collision or accident After adjusting the parking brake free play block the rear of the ATV off the ground and spin the rear wheels Check to make sure there is no brake drag If brake drag is noticed perform the adjustment again EBU24742 Brake li...

Page 100: ...d if necessary adjusted at the intervals specified in the periodic maintenance and lubrication chart The clutch lever free play should measure 5 0 10 0 mm 0 20 0 39 in as shown If the free play is incorrect adjust it as follows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the adjusting bolt at the clutch lever in direction a a...

Page 101: ...cover to its original posi tion TIP If the specified free play cannot be obtained as de scribed above or if the clutch does not operate cor rectly have a Yamaha dealer check the internal clutch mechanism EBU24844 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary To check the drive chain slack 1 Place the ATV on a level surface TIP When checking an...

Page 102: ... in direction b and push the wheels forward Turn each adjusting bolt exactly the same amount to maintain correct axle alignment NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the ATV and can lead to drive chain slippage or breakage To prevent this from occur ring keep the drive chain slack within the specified limits ECB00542 Drive chain slack 25 0 35 0...

Page 103: ...hart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECB00561 The drive chain must be lubricated after wash ing the ATV or riding in the rain or wet areas 1 Clean the drive chain with kerosene and a small soft brush NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure washers...

Page 104: ...581 Inspect cables frequently and replace if dam aged Corrosion can result when the cable sheaths become damaged and cables can also become frayed or kinked which could restrict the operation of controls and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be un...

Page 105: ... of the brake and shift pedals should be checked before each ride and the pedal pivots should be lubricated if necessary Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended lubricant Lithium soap based grease U1BS11E0 book Page 33 Monday April 5 2010 8 56 AM ...

Page 106: ...enance and lubrication chart If there is play in a wheel hub or if a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EBU24995 Lubricating the swingarm pivots The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the pe riodic maintenance and lubrication chart U1BS11E0 book Page 34 Monday April 5 2010 8 56 AM ...

Page 107: ...ting points must be lubricated at the inter vals specified in the periodic maintenance and lu brication chart TIP For parts equipped with a grease nipple use a grease gun Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease 1 Grease nipple 1 Grease nipple U1BS11E0 book Page 35 Monday April 5 2010 8 56 AM ...

Page 108: ...d at the intervals specified in the periodic mainte nance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun Left side 1 Grease nipple Recommended lubricant Lithium soap based grease 1 Upper grease nipple 2 Lower grease nipple U1BS11E0 book Page 36 Monday April 5 2010 8 56 AM ...

Page 109: ... This model is equipped with a VRLA Valve Regu lated Lead Acid battery There is no need to check the electrolyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened NOTICE ECB00620 Never attempt to remove the battery cell seals as this would permanently damage the battery 1 Upper grease nipple 2 Lower grease nipple Recommended lubricant Lith...

Page 110: ...r other sources of ig nition away Ventilate when charging or using in an enclosed space KEEP OUT OF REACH OF CHILDREN To remove the battery 1 Remove the seat See page 4 12 2 Unhook the band securing the owner s tool kit and then remove the battery holding plate by removing the bolts 3 Disconnect the negative battery lead first then the positive battery lead by removing their bolt NOTICE When remov...

Page 111: ...e it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00940 Always keep the battery charged Storing a dis charged battery can cause permanent battery damage To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive...

Page 112: ...ove the blown fuse and then install a new fuse of the specified amperage WARNING Always use a fuse of the spec ified rating and never use a substitute ob ject in place of the proper fuse An improper fuse or a substitute object can cause damage to the electrical system which could lead to a fire EWB02172 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If t...

Page 113: ...nit by aligning the projection on the bulb with the groove in the headlight unit NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be ad versely affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner ECB0065...

Page 114: ...ICE Make sure the headlight bulb holder cover is securely fit ted over the bulb holder and seated prop erly ECB00671 7 Adjust the headlight beam if necessary EBU25561 Adjusting a headlight beam NOTICE ECB00690 It is advisable to have a Yamaha dealer make this adjustment To raise a headlight beam turn the headlight beam adjusting bolt in direction a 1 Do not touch the glass part of the bulb U1BS11E...

Page 115: ...e light bulb If the tail brake light bulb burns out replace it as follows 1 Remove the lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it counterclockwise 1 Headlight beam adjusting bolt 1 Screw 1 Tail brake light bulb U1BS11E0 book Page 43 Monday April 5 2010 8 56 AM ...

Page 116: ...the wheel nuts to the specified torques EBU25720 Troubleshooting Although Yamaha ATVs receive a thorough in spection before shipment from the factory trouble may occur during operation Any problem in the fu el compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital syste...

Page 117: ...rvice life and can lead to expensive repair bills WARNING EWB02280 Do not smoke when checking the fuel system Fuel can ignite or explode causing severe inju ry or property damage Make sure there are no open flames or sparks in the area including pi lot lights from water heaters or furnaces U1BS11E0 book Page 45 Monday April 5 2010 8 56 AM ...

Page 118: ...g and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lea...

Page 119: ...gs EWB02311 NOTICE Excessive water pressure may cause water seepage and deteriora tion of wheel bearings brakes transmis sion seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applica tions such as those available in coin oper ated car washers ECB00711 4 Once most of the dirt has been hosed off wash all surfaces with warm water and mild de...

Page 120: ...f available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit sparki...

Page 121: ...rom entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the battery see page 8 37 TIP Make any necessary repairs before storing the ATV U1BS11E0 book Page 3 Monday April 5 2010 8 56 AM ...

Page 122: ...e SOHC Cylinder arrangement Forward inclined single cylinder Displacement 349 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Compression ratio 9 20 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 5W 30 10W 30 10W 40 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA 0 10 30 50 70 90 110 130 F 2...

Page 123: ... Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet multiple disc Operation Left hand operation Transmission Primary reduction system Spur gear Primary reduction ratio 76 24 3 166 Secondary reduction system Chain drive Secondary reduction ratio 38 13 2 923 Transmission type Constant mesh 6 speed forward 1 speed reverse Operation Left foot operation Gear ratio 1st 36 16 2 685 2nd 33 20...

Page 124: ...i Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2 psi Front wheel Wheel type Panel wheel Rim size 10 x 5 5AT Rear wheel Wheel type Panel wheel Rim size 9 x 8 0AT Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4...

Page 125: ...tion system DC CDI Charging system AC magneto Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 30 W 2 Tail brake light 12 V 5 0 21 0 W 1 Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1 7 W 1 Fuse Fuse 15 0 A U1BS11E0 book Page 4 Monday April 5 2010 8 56 AM ...

Page 126: ...f erence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the key Record this number in the space provided and use it for reference when ordering a new key EBU26030 Vehicle identification number The vehicle identification number is stamped into the frame 1 Key i...

Page 127: ...ation will be need ed when ordering spare parts from a Yamaha deal er EBU29662 Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustration This label shows specifications related to exhaust emissions as required by federal law state law and Environ ment Canada 1 Vehicle identification number 1 Model label U1BS11E0 book Pa...

Page 128: ...11 3 11 1 Vehicle Emission Control Information label 1 U1BS11E0 book Page 3 Monday April 5 2010 8 56 AM ...

Page 129: ...rpose of noise control prior to its sale or delivery to the ul timate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system ...

Page 130: ...t the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 U1...

Page 131: ...ubsequent pur chaser s it is imperative that the machine be inspected and registered for warranty by an autho rized Yamaha ATV dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation USA also w...

Page 132: ...nd upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha ATV dealer for the policy to remain effective CUSTOMER SERVICE If your m...

Page 133: ...e to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodg...

Page 134: ...s within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 Indicates a hazardous situation which if not avoided could result in death or serious injury W...

Page 135: ...11 10 11 EBU26132 U1BS11E0 book Page 10 Monday April 5 2010 8 56 AM ...

Page 136: ...ners 5 6 Cleaning 9 1 Clutch lever 4 4 Clutch lever free play adjusting 8 28 D Drive chain 5 4 Drive chain lubricating 8 31 Drive chain slack 8 29 Drive select lever 4 7 Drive select lever and driving in reverse 6 3 E Engine break in 6 6 Engine cold start 6 1 Engine idling speed 8 20 Engine oil 5 3 Engine oil and oil filter element 8 11 Engine starting a warm 6 3 Engine stop switch 4 2 F Fuel 4 8 ...

Page 137: ...ester cleaning 8 18 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 3 Starter choke 4 11 Start switch 4 3 Steering shaft lubricating 8 37 Storage 9 2 Suspension lubricating the upper and lower arm pivots 8 36 Suspension relay arm and connecting arm pivoting points lubricating the rear 8 35 Swingarm pivots lubricating 8 34 T Tail brake light bulb replacing 8 43 Throttle cable free play ...

Page 138: ...B6 yoko fm Page 1 Wednesday March 8 2006 10 46 AM ...

Page 139: ...B6 yoko fm Page 1 Wednesday March 8 2006 10 46 AM ...

Page 140: ... surfaces pavement may seriously affect handling and control Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS USE AN APPROVED HELME...

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