Yamaha RAPTOR 700R Owner'S Manual Download

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9-42

EBUM0171

Checking the shift pedal

The operation of the shift pedal should be
checked before each ride. If operation is not
smooth, have a Yamaha dealer check the vehicle.

EBU28872

Checking and lubricating the brake
pedal

The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.

EBU24965

Checking the wheel hub bearings

The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance chart. If there is play in a wheel hub
or if a wheel does not turn smoothly, have a
Yamaha dealer check the wheel hub bearings.

Recommended lubricants:

Brake lever:

Silicone grease

Clutch lever:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

UBCX11E0.book Page 42 Thursday, December 17, 2020 11:53 AM

Summary of Contents for RAPTOR 700R

Page 1: ...M YFM70RSCM YFM70RCBM YFM70RCCM OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties as provided under California and federal law ...

Page 2: ...eproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it ...

Page 3: ...ary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual together with TIPS FOR THE ATV RIDER carefully and completely before operating your ATV Make sure you understand all instructions Pay close attention to the warning ...

Page 4: ... figures shown in this manual This is the safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle ...

Page 5: ...n effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17403 YFM70RSBM YFM70RSCM YFM70RCBM YFM70RCCM OWNER S MANUAL 2021 by Yamaha Motor Corporation U S A 1st edition October 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in U S...

Page 6: ...icator lights and warning lights 5 1 Self diagnostic device 5 3 Handlebar switches 5 3 Throttle lever 5 4 Speed limiter 5 5 Clutch lever 5 5 Brake lever 5 6 Brake pedal 5 7 Parking brake lever 5 7 Shift pedal 5 8 Reverse knob REV 5 9 Fuel tank cap 5 9 Fuel 5 10 Seat 5 11 Front shock absorbers YFM70RSBM YFM70RCBM 5 12 Front shock absorbers YFM70RSCM YFM70RCCM 5 14 Rear shock absorber YFM70RSBM YFM7...

Page 7: ...G AND SKIDDING 8 21 WHAT TO DO IF 8 22 PERIODIC MAINTENANCE AND ADJUSTMENT 9 1 Owner s Manual and tool kit 9 2 Periodic maintenance chart Emission control system 9 3 Periodic maintenance chart General maintenance and lubrication 9 5 Removing and installing the panel 9 10 Checking the spark plug 9 10 Engine oil and oil filter element 9 12 Why Yamalube 9 17 Coolant 9 18 Cleaning the air filter eleme...

Page 8: ...arm pivoting points 9 43 Lubricating the upper and lower arm pivots 9 44 Lubricating the steering shaft 9 45 Battery 9 46 Replacing a fuse 9 49 Replacing a headlight bulb 9 51 Adjusting a headlight beam 9 52 Brake tail light 9 53 Removing a wheel 9 53 Installing a wheel 9 53 Troubleshooting 9 54 Troubleshooting charts 9 55 CLEANING AND STORAGE 10 1 Cleaning 10 1 Storage 10 2 SPECIFICATIONS 11 1 CO...

Page 9: ...HICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU26032 Vehicle identification number The vehicle identification number is stamped into the frame This 17 digit number is used to identify your individual ATV EBU26053 Model label The model label is affixed at the location shown 1 Vehicle identification number 1 UBCX11E0 book Page 1 Thursday December 17 2020 11 53 AM ...

Page 10: ...entification number The key identification number is stamped into the key Record this number in the space provided and use it for reference when ordering a new key 1 Model label 1 Model type code 2 Production code 3 Color code 1 1 3 2 1 Key identification number UBCX11E0 book Page 2 Thursday December 17 2020 11 53 AM ...

Page 11: ...2 1 2 EBU17661 LOCATION OF THE WARNING AND SPECIFICATION LABELS 6 7 6 2 1 3 4 5 UBCX11E0 book Page 1 Thursday December 17 2020 11 53 AM ...

Page 12: ...u are under age 16 Operating this ATV if you are under the age of 16 increases your chance of severe injury or death 16 UNDER 1P0 F816L 01 B4F F817J 60 This ATV complies with applicable provisions of ANSI SVIA1 2017 and is subject to an approved ATV action plan submitted by YAMAHA and on file with the U S Consumer Product Safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U S A...

Page 13: ... 2 WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 3C2 F151H 00 YAMAHA 4XE F1568 00 3 4 UBCX11E0 book Page 3 Thursday December 17 2020 11 53 AM ...

Page 14: ...commended Front 4 0 psi 27 5 kPa Rear 4 0 psi 27 5 kPa Minimum Front 3 6 psi 24 5 kPa Rear 3 6 psi 24 5 kPa Never set tire pressure below minimum It could cause the tire to dislodge from the rim LOADING Maximum weight capacity 220 lbs 100 kg Includes weight of operator cargo and accessories 1PE F816M U0 VACUUM HOSE ROUTING EMISSION HOSE ROUTING PRESS SENSOR INTAKE MANIFOLD CANISTER FROM FUEL TANK ...

Page 15: ... old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV Always avoid operating an ATV on any paved surfaces including sidewalks driveways park ing lots and street...

Page 16: ...ing larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed Always follow proper procedures for going down hill...

Page 17: ...r or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type of tires...

Page 18: ... ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has happened In the event of a breakdown 1 If your vehicle will not restart or is not in safe operating condition turn off the main switch and engine stop switch If the breakdown oc curs at twilight or night l...

Page 19: ...u are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those found in the Loading section page 7 8 when mounting acces sories Never install accessories that would impair the performance of your ATV Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance limit suspension travel steer...

Page 20: ...rly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or ...

Page 21: ...ive chain 9 Footrest 10 Shift pedal 1 2 4 3 6 5 9 10 7 8 1 Muffler 2 Spark arrester 3 Air filter 4 Rear brake fluid reservoir 5 Crankcase engine oil filler bolt 6 Oil filter element 7 Spark plug 8 Front shock absorber 9 Crankcase engine oil drain bolt 10 Brake pedal 11 Footrest 12 Rear brake light switch 2 1 3 4 5 6 7 8 10 9 11 12 UBCX11E0 book Page 1 Thursday December 17 2020 11 53 AM ...

Page 22: ...nstruments 1 Clutch lever 2 Parking brake lever 3 Main switch 4 Front brake fluid reservoir 5 Brake lever 6 Throttle lever 7 Reverse knob 8 Handlebar switches 1 2 3 4 5 6 7 8 UBCX11E0 book Page 2 Thursday December 17 2020 11 53 AM ...

Page 23: ...pplied with power The engine can be started The key cannot be re moved off All electrical systems are off The key can be re moved EBU26699 Indicator lights and warning lights 1 Main switch OFF ON 1 1 Fuel level warning light 2 Engine trouble warning light 3 Coolant temperature warning light 4 Reverse indicator light R 5 Neutral indicator light N 1 2 3 4 5 UBCX11E0 book Page 1 Thursday December 17 ...

Page 24: ...have a Yamaha dealer check the vehicle TIP The radiator fan is automatically switched on or off according to the coolant temperature in the radiator If the engine overheats see page 9 56 for fur ther instructions NOTICE ECB00011 The engine may overheat if the ATV is over loaded In this case reduce the load to spec ification Start the engine after making sure that the warning light is out Continuou...

Page 25: ...seconds and then go off If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the electrical circuit EBU30762 Self diagnostic device This model is equipped with a self diagnostic de vice for various electrical circuits If a problem is detected in any of those circuits the engine trouble warning light will come on ...

Page 26: ...ms and the taillight Set the switch to to turn on the high beams and the taillight Set the switch to OFF to turn off all the lights NOTICE ECB00046 Do not use the headlights with the engine turned off for an extended period of time The battery may discharge to the point that the starter will not have enough power to crank the engine If this should happen remove the bat tery and recharge it See pag...

Page 27: ...he adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be damaged Always make sure the throttle lever free play is adjusted to 2 0 4 0 mm 0 08 0 16 in See page 9 28 WARNING Im proper adjustment of the speed limiter and throttle could cause throttle cable damage or improper throttle operation You could lose control resulting in an a...

Page 28: ...er is located on the right side of the handlebar To apply the front brake pull the brake lever toward the handlebar grip YFM70RSCM YFM70RCCM The brake lever is equipped with a position adjust ing bolt To adjust the distance between the brake lever and the handlebar grip hold the brake lever away from the handlebar so it does not contact the adjusting bolt loosen the locknut turn the ad justing bol...

Page 29: ...parking brake before starting the engine or parking the ATV especially on a slope To apply the parking brake move the parking brake lever in direction a To release the parking brake move the parking brake lever in direction b 1 Brake pedal 1 1 Parking brake lever locked position 1 Parking brake lever unlocked position UBCX11E0 book Page 7 Thursday December 17 2020 11 53 AM ...

Page 30: ...brake before you begin to ride The brake could overheat if you ride the ATV without re leasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely EBU18542 Shift pedal The shift pedal is located on the left side of the en gine and is used in combination with the clutch le ver when shifting See page 7 2 1 Shift pedal 1 UB...

Page 31: ... Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity 1 Reverse knob REV 1 1 Fuel tank cap 1 UBCX11E0 book Page 9 Thursday December 17 2020 11 53 AM ...

Page 32: ...ce fuel may deteriorate painted surfaces or plastic parts ECB00982 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed EBU37972 Fuel Make sure there is sufficient gasoline in the tank before starting off Refuel if necessary WARNING EWB02532 Gasoline is poisonous and can cause injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some...

Page 33: ...fuel system or vehicle performance problems NOTICE ECB00071 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system EBU29892 Seat To remove the seat Push the seat lock lever backward and pull up the seat at the rear Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable F...

Page 34: ...he shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cident Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften t...

Page 35: ...ed at a Yamaha dealer to make this adjustment 1 Spring preload adjusting ring 2 Position indicator a b 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 1 UBCX11E0 book Page 13 Thursday December 17 2020 11 53 AM ...

Page 36: ... for any service EBU30987 Front shock absorbers YFM70RSCM YFM70RCCM The shock absorber spring preload rebound damping force and compression damping force fast and slow compression damping can be ad justed WARNING EWB02492 Suspension components become hot during operation Never touch the compression damping force adjusting bolt and screw the rebound damping force adjusting screw or the oil reservoi...

Page 37: ...under the frame 2 Loosen the locknut 3 Turn the spring preload adjusting nut in direc tion a to increase the spring preload and thereby harden the suspension Turn in direc tion b to decrease the spring preload and thereby soften the suspension TIP The spring preload setting is determined by measuring distance A shown in the illustration The shorter distance A is the greater the spring preload The ...

Page 38: ...screw in direction a to increase the rebound damping force Turn in direction b to decrease the re bound damping force Spring preload setting Minimum soft Distance A 268 0 mm 10 55 in Standard Distance A 262 0 mm 10 31 in Maximum hard Distance A 253 0 mm 9 96 in 1 Distance A 1 Tightening torque Locknut 42 N m 4 2 kgf m 31 lb ft 1 Rebound damping force adjusting screw 1 a b UBCX11E0 book Page 16 Thu...

Page 39: ...und damping force settings Minimum soft 30 click s in direction b Standard 18 click s in direction b Maximum hard 1 click s in direction b 1 Fast compression damping force adjusting bolt Fast compression damping force settings Minimum soft 2 turn s out from the fully turned in posi tion Standard 1 5 turn s out from the fully turned in po sition Maximum hard Adjusting bolt fully turned in 1 a b 1 U...

Page 40: ...other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service EBU1904C Rear shock absorber YFM70RSBM YFM70RCBM The spring prelo...

Page 41: ...n b to decrease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustration The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of the adjusting nut dista...

Page 42: ...h could cause an accident Do not tamper with or attempt to open the cylinder assembly Do not subject the shock absorber assembly to an open flame or other high heat Do not deform or damage the cylinder in any way Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service Spring preload setting Minimum soft Distance ...

Page 43: ...ng preload adjustment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns or clicks in direction b Although a damping force adjuster may turn or click beyond the stated minimum settings such adjustments are ineffective and may damage the suspension NOTICE ECB00091 Never turn an adjusting mechanism beyond the minimum and maximum setting...

Page 44: ...stance A by 1 5 mm 0 06 in 4 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 1 Spring preload adjusting nut 2 Locknut 3 Special wrench 1 b a 2 3 Spring preload setting Minimum soft Distance A 238 5 mm 9 39 in Standard Distance A 228 5 mm 9 00 in Maximum hard Distance A 223 5 mm 8 80 in 1 Di...

Page 45: ... ing bolt in direction a to increase the fast com pression damping force Turn in direction b to decrease the fast compression damping force Tightening torque Locknut 42 N m 4 2 kgf m 31 lb ft 1 Rebound damping force adjusting screw 1 b a Rebound damping force settings Minimum soft 30 click s in direction b Standard 18 click s in direction b Maximum hard 1 click s in direction b 1 Fast compression ...

Page 46: ...ber assembly to an open flame or other high heat source This may cause the unit to explode due to ex cessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Fast compression damping force settings Minimum soft 2 turn s out from the fully turned in posi tion Standard 1 25 turn s out from the fully turned in position Maximum hard A...

Page 47: ...rber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service WARNING EWB00012 Indicates a hazardous situation which if not avoided could result in death or serious injury UBCX11E0 book Page 25 Thursday December 17 2020 11 53 AM ...

Page 48: ...the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 5 10 6 4 Engine oil Check oil level in engine oil tank and add recommended oil to specified level if necessary Check ATV ...

Page 49: ...n and correct if necessary Lubricate cable if necessary Check lever free play and adjust if necessary 9 37 Throttle lever Make sure that operation is smooth Lubricate cable and lever housing if necessary Check lever free play and adjust if necessary 6 5 9 28 Control cables Make sure that operation is smooth Lubricate if necessary 9 41 Drive chain Check chain slack and adjust if necessary Check cha...

Page 50: ...lever pivoting points if necessary 9 41 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 6 7 Instruments lights and switches Check operation and correct if necessary 6 7 ITEM ROUTINE PAGE UBCX11E0 book Page 3 Thursday December 17 2020 11 53 AM ...

Page 51: ... ver If there is free play have a Yamaha dealer check the brake system Check for correct brake pedal height See page 9 34 If the pedal height is incorrect have a Yamaha dealer adjust it Check the operation of the lever and pedal They should move smoothly and there should be a firm feeling when the brakes are applied If not have a Yamaha dealer check the brake sys tem Brake fluid level Check the br...

Page 52: ...the recommended specifications Also check for wear and damage Tire pressure Use a tire pressure gauge to check and adjust tire air pressure when the tires are cold The tire air pressure must be equal on both sides WARNING Operation of this vehicle with im proper tire pressure may cause severe injury or death from loss of control or rollover Tire pressure below the minimum specified could also caus...

Page 53: ...have caused the first reading to be incorrect Tire wear If the tire is damaged or the tire tread depth de creases to 3 mm 0 12 in or less replace the tire Tire information This ATV is equipped with tubeless tires and tire air valves After extensive tests only the tires list ed below are approved for this model by Yamaha 1 Low pressure tire gauge 2 Tire air valve 1 2 1 Tire tread depth UBCX11E0 boo...

Page 54: ...e of improper tires on this ATV may cause loss of control increasing your risk of an acci dent EBU19841 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened EBU19851 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model MAXXIS MS13 Size AT22 x 7 10 Rear Manufacturer model MAXXIS...

Page 55: ...rating the engine for the first time 1 Set the parking brake 2 Turn the key to on and the engine stop switch to The following warning lights should come on for a few seconds then go off Coolant temperature warning light Fuel level warning light Engine trouble warning light NOTICE ECB00826 To avoid possible damage do not operate the ATV if a warning light does not work as de scribed above 3 Shift t...

Page 56: ... Shifting This ATV has a 5 speed forward and 1 speed re verse transmission The transmission allows you to control the amount of power you have available at a given speed or for starting accelerating climbing hills etc To shift into neutral release the throttle lever ap ply the clutch and then repeatedly depress the shift pedal until it stops When it stops it will be in first gear Raise the ped al ...

Page 57: ... shifting to the next higher gear EBU20653 To decelerate When slowing down or stopping release the throttle and apply the brakes smoothly and evenly As you slow down shift to a lower gear Be sure that the engine has sufficiently slowed before en gaging a lower gear Improper use of the brakes or shifting can cause the tires to lose traction reduc ing control and increasing the possibility of an ac ...

Page 58: ... a person behind you resulting in serious injury When you shift into reverse make sure there are no people or ob stacles behind you When it is safe to proceed go slowly NOTICE ECB00171 Before shifting stop the ATV otherwise the transmission may be damaged 1 Bring the ATV to a complete stop apply the clutch lever and then shift the transmission into first gear 2 While applying the brake pedal turn ...

Page 59: ...period the various parts in the engine wear and polish themselves to the cor rect operating clearances Avoid prolonged full throttle operation or any condition that might re sult in engine overheating 0 120 km 0 75 mi or 0 10 hours Avoid prolonged operation above 1 2 throttle Vary the speed of the ATV regularly Do not oper ate it at one set throttle position 120 240 km 75 150 mi or 10 20 hours Avo...

Page 60: ...e front and rear wheels with rocks or other objects Never park the ATV on hills that are too steep to walk up easily 1 Bring the ATV to a stop by applying the brakes 2 With the brake pedal applied shift into first gear and then stop the engine 3 Apply the parking brake EBU20911 Accessories and loading EBU20922 Genuine Yamaha Accessories Choosing accessories for your ATV is an impor tant decision G...

Page 61: ...r having other modifica tions performed to your ATV that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the following in mind when considering an accessory or operating an ATV which has acces sories Accessories should be rigidly and securely mo...

Page 62: ...he maximum ATV load limit Load cargo on the carriers as close to the center of the ATV as possible Put cargo at the rear of the front carrier at the front of the rear carrier and center it Tie down cargo securely to the carriers Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure the load does not interfere with con trols or your ability to see where y...

Page 63: ...7 9 7 WARNING EWB00012 Indicates a hazardous situation which if not avoided could result in death or serious injury UBCX11E0 book Page 9 Thursday December 17 2020 11 53 AM ...

Page 64: ...8 1 8 EBU21133 RIDING YOUR ATV UBCX11E0 book Page 1 Thursday December 17 2020 11 53 AM ...

Page 65: ...Manual com pletely and understand the operation of the con trols Pay particular attention to the safety information on pages 3 1 3 6 Also read all warn ing and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01382 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly incre...

Page 66: ...ded for children under 16 years of age WARNING EWB01391 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operati...

Page 67: ...perating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating witho...

Page 68: ...h time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 6 1 Always follow the inspection and mainte nance procedures and schedules described in the Owner s Manual WARNING Failure to inspect the ATV before riding it or failure to maintain it properly increases the possibility of an acci dent and equipment damage EWB01433 Speed limiter Fo...

Page 69: ... control or ability to see where you are going Reduce speed and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when towing or carrying a load on inclines Turn gradually and go slowly As originally equipped this ATV is not designed to carry cargo or tow a trailer If you choose to add accessories to carry carg...

Page 70: ...heelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off EWB01482 Modifications and accessories Never modify this ATV through improper installa tion or use of accessories or other modification All parts and accessories added to this ATV should be genuine Ya...

Page 71: ...m Do not park the ATV in a place where others might be likely to touch it The muffler and other engine parts become ex tremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check unde...

Page 72: ...les In many states it is illegal to oper ate ATVs on public streets roads and highways WARNING Never operate this ATV on any pub lic street road or highway even a dirt or gravel one You could collide with another vehicle EWB01032 Know the terrain where you ride Ride cautiously in unfamiliar areas Stay alert for holes rocks or roots in the terrain and other hidden hazards which may cause the ATV to...

Page 73: ...arned and practiced the skills nec essary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING Failure to use extra care when op erating on excessively rough slippery or loose terrain could cause loss of traction or ATV con trol which could result in an accident includ ing an overturn EWB01542 UBCX11E0 book Page 10 Thursday December 17 2020 11 53 AM ...

Page 74: ... Make sure that this area is free of obstacles and other riders You should practice control of the throttle brakes shifting procedures and turning techniques in this area before trying more difficult terrain Set the parking brake and follow the instruction on page 7 1 to start the engine Once it has warmed up you are ready to begin riding your ATV As you get on the ATV be sure not to accidentally ...

Page 75: ...duc ing control and increasing the possibility of an ac cident TURNING YOUR ATV WARNING EWB01772 Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve maximum tract...

Page 76: ...form it at higher speeds or in tighter curves Improper riding procedures such as abrupt throt tle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn may cause the ATV to tip If the ATV be gins to tip over to the outside while negotiating a turn lean more to the inside It may also be nec essary to gradually let off on the throttle and steer to the out...

Page 77: ...ose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s M...

Page 78: ...r possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be another person an obstacle or a sharp drop off Use common sense and remem ber that some hills are too steep for you to climb or descend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you sho...

Page 79: ...smount the ATV im mediately on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual WARNING Stalling rolling backwards or improperly dismounting while climbing a hill could result in ATV overturning If you cannot control the ATV dismount immediately on the uphill side EWB01803 UBCX11E0 book Page 16 Thursday ...

Page 80: ...wheels on the uphill side to come off the ground or cause loss of traction Gradually apply only the rear brake when going downhill When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Choose a low gear which will allow the engine compression to do most of the braking for you Use caution whil...

Page 81: ...uires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slip pery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be necessary to correct the steering when riding on loose s...

Page 82: ...V water deeper than the depth specified in your Owner s Man ual as tires may float increasing the risk of an overturn The ATV can be used to cross slow moving shal low water of up to a maximum of 35 cm 14 in in depth Before entering the water choose your path carefully Enter where there is no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly and ...

Page 83: ...ottom of the air filter case NOTICE Undrained water can cause damage or improper opera tion ECB00842 Wash the ATV in fresh water if it has been operat ed in salt water or muddy conditions RIDING OVER ROUGH TERRAIN WARNING EWB01652 Riding improperly over obstacles could cause loss of control or a collision Before operating in a new area check for obstacles Never at tempt to ride over large obstacle...

Page 84: ...n level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected and uncorrected sliding could lead to an accident To reduce the tendency for the front wheels to slide in loose or slippery conditio...

Page 85: ...he turn Position your weight over the front wheels for better control See page 8 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If necessary gradually let off the throttle and or steer to the outside of the turn See page 8 12 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not...

Page 86: ...n the uphill side See page 8 18 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability See page 8 19 WARNING EWB00012 Indicates a hazardous situat...

Page 87: ...n off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 3 6 for more information about carbon monoxide WARNING EWB02691 Br...

Page 88: ...he tools provided in the tool kit are intended to assist you in the performance of preventive maintenance and minor repairs However additional tools such as a torque wrench are necessary to perform cer tain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s Manual 2 Tool kit 3 Low pressure tire g...

Page 89: ...special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjust if n...

Page 90: ...m for California Check control system for damage Replace if necessary 9 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UBCX11E0 book Page 4 Thursday December 17 20...

Page 91: ...NTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Clutch Check operation and adjust if necessary 3 Front brake Check operation and correct if necessary Check fluid level and ATV for fluid leakage and c...

Page 92: ... for looseness or damage and replace if necessary 11 Swingarm pivots Check operation and for excessive play and re place bearings if necessary Lubricate with lithium soap based grease 12 Upper and lower arm pivots Lubricate with lithium soap based grease 13 Drive chain Check chain slack and adjust if necessary Check rear wheel alignment and correct if neces sary Clean and lubricate NO ITEM CHECK O...

Page 93: ...ithium soap based grease 18 Steering shaft Lubricate with lithium soap based grease 19 Steering system Check operation and repair or replace if dam aged Check toe in and adjust if necessary 20 Engine mounts Check for cracks or other damage and replace if necessary 21 Engine oil Change Check ATV for oil leakage and correct if neces sary 22 Engine oil filter ele ment Replace NO ITEM CHECK OR MAINTEN...

Page 94: ...peration and adjust or replace if neces sary 26 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 27 Front and rear brake switches Check operation and correct if necessary 28 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first ...

Page 95: ...rect the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UBCX11E0 book Page 9 Thursday December 17 2020 11 53 AM ...

Page 96: ...each time the panel needs to be removed and installed EBU23102 Panel A To remove the panel Remove the bolts and then take the panel off To install the panel Place the panel in the original position and install the bolts EBU23216 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the 1 Pane...

Page 97: ... included in the tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden normally TIP If the spark plug shows a distinctly different color the engine could be operating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the ATV 1...

Page 98: ...orque wrench is not available when installing the spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap EBU2678D Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil fil...

Page 99: ...then wipe the engine oil dipstick off with a clean rag 4 Insert the dipstick in the filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 5 If the engine oil is at or below the minimum level mark add sufficient oil of the recom mended type through the engine oil tank filler hole to raise it to the...

Page 100: ...htened other wise oil may seep out when the engine is running ECB00363 To change the engine oil with or without oil fil ter element replacement 1 Park the ATV on a level surface 2 Start the engine warm it up for several min utes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the crankcase engine oil filler bolt and its O ring and then remove the crank cas...

Page 101: ...IP Skip steps 6 9 if the oil filter element is not being replaced 6 Remove the oil filter element cover by remov ing the bolts 7 Remove the oil filter element and the O rings 1 Engine oil tank drain bolt 2 Gasket 1 2 1 Oil filter element cover 2 Bolt 2 1 UBCX11E0 book Page 15 Thursday December 17 2020 11 53 AM ...

Page 102: ... filler bolt to the specified torque 12 Pour only 1 3 L 1 37 US qt 1 14 Imp qt of the specified amount of the recommended engine oil through the engine oil tank filler hole and then install and tighten the oil tank filler cap 13 Start the engine rev it several times and then turn it off 1 Oil filter element 2 O ring Tightening torque Oil filter element cover bolt 10 N m 1 0 kgf m 7 4 lb ft 1 2 2 T...

Page 103: ...veral minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 18 Turn the engine off and then check the oil level and correct it if necessary EBU38620 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an important liquid engine component We form teams of specialists in the field...

Page 104: ...ene glycol antifreeze containing corrosion in hibitors for aluminum engines and mix with dis tilled water at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only Howev er if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since they are harmful to the en gine EBU27947 To check the coolant level 1 Park the ATV on a level surf...

Page 105: ...not available use distilled water or soft tap water instead Do not use hard water or salt water since they are harmful to the engine If water has been used in stead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coola...

Page 106: ...lace a thick rag over the cap when opening Allow any remaining pressure to escape before completely removing the cap 1 Park the ATV on a level surface 2 Remove panel A See page 9 10 3 Place a container under the engine and then remove the coolant drain bolt and its gasket 4 Remove the radiator cap 1 Coolant drain bolt 2 Gasket 1 Radiator cap 1 2 1 UBCX11E0 book Page 20 Thursday December 17 2020 11...

Page 107: ...p 12 Start the engine let it idle for several minutes and then turn it off TIP While the engine is idling check the cooling sys tem for leaks 13 When the engine is cool remove the radiator cap to check the coolant level in the radiator If it is low add sufficient coolant until it reach es the top of the radiator and then install the radiator cap 14 Install the panel EBU2680B Cleaning the air filte...

Page 108: ...se 1 Park the ATV on a level surface 2 Remove the seat See page 5 11 3 Remove the air filter case cover by unhooking the holders 4 Fully loosen the wing bolt 5 Remove the air filter element together with the wing bolt and washer 1 Air filter case check hose 1 1 Air filter case cover 2 Air filter case cover holder 2 1 2 UBCX11E0 book Page 22 Thursday December 17 2020 11 53 AM ...

Page 109: ...rts cleaning solvent Never use low flash point solvents or gasoline because the engine could catch fire or explode EWB01943 9 Squeeze the excess solvent out of the sponge material and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00442 1 Air filter element 2 Washer 3 Wing bolt 3 2 1 1 Sponge material 2 Air filter element frame 2 1 UBCX11E0 book Page 23 Thursday December 1...

Page 110: ... the sponge material over the air filter ele ment frame 13 Apply all purpose grease to the air filter ele ment seat 14 Install the washer onto the air filter element frame and then insert the wing bolt into the hole in the air filter element frame NOTICE Be sure to install the washer with its curved side facing outward as shown ECB00454 1 Air filter element seat 1 UBCX11E0 book Page 24 Thursday De...

Page 111: ... should be cleaned and lubricated more often if the ATV is operated in extremely dusty areas Each time the air filter element main tenance is performed check the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the throttle body and the rub ber joint manifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfilter...

Page 112: ...e and gasket from the muffler 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe housing 1 Tailpipe cover 2 Bolt 2 2 1 1 Bolt 2 Retainer 3 Tailpipe 4 Gasket 1 2 3 4 1 UBCX11E0 book Page 26 Thursday December 17 2020 11 53 AM ...

Page 113: ... maintenance chart TIP A diagnostic tachometer is needed to make this adjustment 1 Start the engine and warm it up 2 Attach the tachometer to the spark plug lead 3 Check the engine idling speed and if neces sary adjust it to specification by turning the idle adjusting screw To increase the engine idling speed turn the idle adjusting screw in direction a and to decrease it turn the screw in directi...

Page 114: ...e play and adjust if necessary TIP The engine idling speed must be checked and ad justed before adjusting the throttle lever free play 1 Idle adjusting screw Engine idling speed 1500 1700 r min 1 a b 1 Rubber cover 2 Throttle lever free play adjusting bolt 3 Locknut 4 Throttle lever free play Throttle lever free play 2 0 4 0 mm 0 08 0 16 in 3 2 4 a b 1 UBCX11E0 book Page 28 Thursday December 17 20...

Page 115: ...ase cable should be checked and adjusted at the intervals specified in the peri odic maintenance chart EBU29602 Brakes Replacement of brake components requires pro fessional knowledge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or adjust ed brakes could lead to a loss in braking ability and an accident EBU24132 Checking the front and rea...

Page 116: ...dica tor grooves If a brake pad has worn to the point that the wear indicator grooves have almost dis appeared have a Yamaha dealer replace the brake pads as a set EBU26829 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid lev el with the top of the reservoir level Replenish the brake fluid if necessary 1 Wear indicator gr...

Page 117: ...the rear brake fluid level remove the seat See page 5 11 To access the rear brake fluid reservoir for replen ishing 1 Remove the bolt and quick fastener screw 1 Minimum level mark 1 Minimum level mark 1 1 1 Minimum level mark 1 UBCX11E0 book Page 31 Thursday December 17 2020 11 53 AM ...

Page 118: ...lenishing place the cowling in the original position and then install the bolt and quick fastener screw 1 Quick fastener screw 2 Bolt 1 2 1 Cowling 2 Brake fluid reservoir cap Specified brake fluid DOT 4 1 2 UBCX11E0 book Page 32 Thursday December 17 2020 11 53 AM ...

Page 119: ...1 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid im mediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down sud denly have ...

Page 120: ...aha dealer in spect the brake system EBU24616 Checking the brake pedal height Periodically check the brake pedal height If the brake pedal is not positioned as specified have a Yamaha dealer adjust it 1 No brake lever free play 1 Brake pedal height Brake pedal height 15 3 mm 0 60 in 1 UBCX11E0 book Page 34 Thursday December 17 2020 11 53 AM ...

Page 121: ... locknut 5 Turn the parking brake free play adjusting nut in direction a to increase the cable length and in direction b to decrease it TIP If the cable length cannot be adjusted to specifi cation consult a Yamaha dealer 6 Tighten the locknut on the brake cable 7 Slide the rubber cover to its original position 1 Adjusting bolt 2 Cable length A 3 Locknut Cable length A 47 51 mm 1 85 2 01 in 1 2 3 1...

Page 122: ...ake sure there is no brake drag If brake drag is noticed perform the adjustment again EBU24744 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect The brake light switch for the brake pedal can be adjusted as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light...

Page 123: ...ied clutch lever free play could be ob tained as described above skip steps 4 7 4 Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch cable 5 Loosen the locknut at the crankcase 6 To increase the clutch lever free play turn the adjusting nut at the crankcase in direction a and to decrease it turn the nut in direction b 1 Rubber cover 2 Clutch lever free play adjus...

Page 124: ...chain slack should be checked before each ride and adjusted if necessary TIP When checking and adjusting the drive chain slack there should be no weight on the ATV and all tires must be touching the ground To check the drive chain slack 1 Park the ATV on a level surface 2 Move the ATV back and forth to locate the tightest portion of the drive chain and then measure the drive chain slack as shown 1...

Page 125: ...IP A rod can be obtained at a Yamaha dealer to make this adjustment 4 Shift the transmission into neutral 5 To tighten the drive chain push the ATV backward To loosen the drive chain push the ATV forward NOTICE Improper drive chain slack will overload the engine as well as other vital parts of the ATV and can lead to drive chain slippage or breakage To 1 Drive chain slack 1 1 Rear wheel axle pinch...

Page 126: ... must be cleaned and lubricated at the intervals specified in the periodic maintenance chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECB00562 The drive chain must be lubricated after wash ing the ATV or riding in the rain or wet areas Tightening torque Rear axle pinch bolt 21 N m 2 1 kgf m 15 lb ft 3 1 2 4 1 O ring 1...

Page 127: ... damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWB02582 Inspect cables frequently and replace if damaged Corrosion can result when the ca ble sheaths become damaged and cables can also become frayed or kinked which could restrict the operation of controls and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding...

Page 128: ...pivot should be lubricated if necessary EBU24965 Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance chart If there is play in a wheel hub or if a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bearings Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based gr...

Page 129: ...ting the rear suspension relay arm and connecting arm pivoting points The rear suspension relay arm and connecting arm pivoting points must be lubricated at the inter vals specified in the periodic maintenance chart Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease 1 Grease nipple 1 UBCX11E0 book Page 43 Thursday December 17 2020 11 53 AM ...

Page 130: ...ng the upper and lower arm pivots The upper and lower arm pivots must be lubricat ed at the intervals specified in the periodic main tenance chart 1 Grease nipple 1 Grease nipple 1 1 Recommended lubricant Lithium soap based grease UBCX11E0 book Page 44 Thursday December 17 2020 11 53 AM ...

Page 131: ...shaft The steering shaft must be lubricated by a Yamaha dealer at the intervals specified in the pe riodic maintenance chart 1 Upper grease nipple 2 Lower grease nipple 1 2 1 Upper grease nipple 2 Lower grease nipple Recommended lubricant Lithium soap based grease 1 2 UBCX11E0 book Page 45 Thursday December 17 2020 11 53 AM ...

Page 132: ...lyte is poisonous and danger ous as it contains sulfuric acid which can cause severe burns Avoid contact with skin eyes or clothing Always shield your eyes when working near batteries Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes and get p...

Page 133: ... ECB00622 Never attempt to open the battery or remove the battery cell seals as this would permanent ly damage the battery To charge the battery Confirm the recommended charging rate as specified on the battery itself Select a suitable charger and follow the manu facturer s instructions 1 Bolt 2 Battery holding plate 3 Battery cover 4 Quick fastener screw 1 2 4 3 1 Negative battery lead black 2 Ba...

Page 134: ...d Storing the battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessively cold or warm place below freezing or above 30 C 90 F To install the battery 1 Place the battery in its compartment 2 Connect the positive battery lead first then connect the negative battery lead by installing their bolt NOTICE When installing th...

Page 135: ...ews 5 Install the seat See page 5 11 TIP Make sure the positive and negative battery leads are installed as shown Fully charge the battery before installing it EBU34663 Replacing a fuse 1 Battery holding plate 2 Battery box 2 1 1 Main fuse 2 Spare main fuse 1 2 UBCX11E0 book Page 49 Thursday December 17 2020 11 53 AM ...

Page 136: ...ct in place of the proper fuse An improper fuse or a substitute object can cause damage to the electrical system which could lead to a fire EWB02173 4 Turn on the main switch and start the engine 5 If the fuse immediately blows again have a Yamaha dealer check the vehicle 6 Install the seat 1 Fuel injection system fuse 2 Radiator fan motor fuse 3 Ignition fuse 4 Signaling system fuse 5 Headlight f...

Page 137: ...eadlight unit by removing the bolt and pulling the headlight unit outward as shown 2 Remove the bulb cover 3 Remove the socket by pushing it in and turn ing it counterclockwise and then remove the burnt out bulb 1 Bolt 2 Headlight unit 2 1 1 Bulb cover 1 UBCX11E0 book Page 51 Thursday December 17 2020 11 53 AM ...

Page 138: ...ng a cloth moistened with alcohol or thinner ECB00653 5 Install the socket by pushing it in and turning it clockwise 6 Install the bulb cover 7 Place the headlight unit in the original posi tion and then install the bolt 8 Adjust the headlight beam if necessary EBU25562 Adjusting a headlight beam NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment 1 Socket 1 1 Do not touch...

Page 139: ... a Yamaha dealer check it EBU25653 Removing a wheel 1 Park the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU27484 Installing a wheel 1 Install the wheel with the arrow mark pointing in the forward rotating direction of the wheel and then install the wheel nuts 1 Headlight beam adju...

Page 140: ...skilled technicians have the necessary tools experience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02281 Do not smoke when checking the fuel system Fuel can ignite or explode causing severe inju ry or property ...

Page 141: ...he spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Check the compression Dry Wet Operate the electric starter Have a Yamaha dealer check the ATV The engine does not start Check the ignition Operate the electric starter 2 Battery The engine turns over quickl...

Page 142: ...ded coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if the ATV is overloaded Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha dealer check and repair the cooling system Add coolant See TIP Start the engine If the...

Page 143: ...s several times at slow speeds to let friction dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure de tergent applications such as those avail able in coin operated car washers ECB00712 4 Once most of the dirt h...

Page 144: ...aning sec tion of this chapter 3 Fill up the fuel tank and add fuel stabilizer Fu el Med Rx if available and then run the en gine for 5 minutes to distribute the treated fuel 4 Perform the following steps to protect the en gine from internal corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark p...

Page 145: ...lternatively turn the wheels each month to prevent the tires from degrading in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and fully charge it See page 9 46 UBCX11E0 book Page 3 Thursday December 17 2020 11 53 AM ...

Page 146: ...M70RSCM 194 0 kg 428 lb YFM70RCBM YFM70RCCM Loading Maximum load 100 0 kg 220 lb Total weight of rider cargo accessories and tongue Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train SOHC Number of cylinders Single cylinder Displacement 686 cm Bore stroke 102 0 84 0 mm 4 02 3 31 in Compression ratio 10 0 1 Starting system Electric starter Lubrication system Dry sump Engine o...

Page 147: ...0 acceptable Minimum research octane 91 Fuel tank capacity 9 9 L 2 6 US gal 2 2 Imp gal YFM70RCBM YFM70RCCM Fuel tank capacity 11 L 2 9 US gal 2 4 Imp gal YFM70RSBM YFM70RSCM Fuel reserve amount 1 6 L 0 42 US gal 0 35 Imp gal Throttle body ID mark 1S3H YFM70RSBM YFM70RSCM BFK1 YFM70RCBM YFM70RCCM Spark plug s Manufacturer model NGK CR8E Spark plug gap 0 7 0 8 mm 0 028 0 031 in Drivetrain Primary r...

Page 148: ...oad 0 0 100 0 kg 0 220 lb Recommended Front 27 5 kPa 0 275 kgf cm 4 0 psi Rear 27 5 kPa 0 275 kgf cm 4 0 psi Minimum Front 24 5 kPa 0 245 kgf cm 3 6 psi Rear 24 5 kPa 0 245 kgf cm 3 6 psi Front wheel Rim size 10 x 5 5AT Rear wheel Rim size 9 x 8 0AT Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Brake fluid Specified brake fluid DOT 4 Front suspension Type Double wishbo...

Page 149: ...e capacity 12 V 8 0 Ah Lights Headlight T19L 30 0 W 30 0 W Brake tail light LED Neutral indicator light LED Fuel level warning light LED Reverse indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 30 0 A Headlight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Fuel injection system fuse 10 0 A Radiator fan motor fuse 20 0 A UBCX...

Page 150: ...elated to exhaust emissions as required by federal law state law and Environ ment Canada EBU40090 Emission Regulation California An add on or modified part must be compliant with applicable ARB evaporative emission control standards A violation of this requirement is pun ishable by civil and or criminal punishment 1 Vehicle Emission Control Information label 1 UBCX11E0 book Page 1 Thursday Decembe...

Page 151: ...rpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system M...

Page 152: ...e maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 UBCX11...

Page 153: ...nd repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each applicable model Yamaha ATV covered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture a...

Page 154: ...on your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha ATV dealer for the policy to remain effective CUSTOMER SERVICE If your machin...

Page 155: ...le to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lod...

Page 156: ... 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number vehicle identification number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 Indicates a hazardous situation which if not avoided could result in death or serious injury WARNING YAMAHA...

Page 157: ...5 5 Clutch lever free play adjusting 9 37 Coolant 6 4 9 18 Coolant temperature warning light 5 2 D Drive chain 6 5 Drive chain lubricating 9 40 Drive chain slack 9 38 E Emission Regulation California 12 1 Engine break in 7 5 Engine idling speed 9 27 Engine oil 6 4 Engine oil and oil filter element 9 12 Engine start 7 1 Engine stop switch 5 4 Engine trouble warning light 5 3 F Fuel 5 10 6 4 Fuel le...

Page 158: ... 2 Shift pedal 5 8 Shift pedal checking 9 42 Shock absorber rear YFM70RSBM YFM70RCBM 5 18 Shock absorber rear YFM70RSCM YFM70RCCM 5 21 Shock absorbers front YFM70RSBM YFM70RCBM 5 12 Shock absorbers front YFM70RSCM YFM70RCCM 5 14 Spark arrester cleaning 9 25 Spark plug checking 9 10 Specifications 11 1 Speed limiter 5 5 Start switch 5 4 Steering shaft lubricating 9 45 Storage 10 2 Suspension lubric...

Page 159: ...W Warranty extended for USA 12 6 Warranty limited for USA 12 4 Wheel hub bearings checking 9 42 Wheel installing 9 53 Wheel removing 9 53 Y Yamalube 9 17 UBCX11E0 book Page 3 Thursday December 17 2020 11 53 AM ...

Page 160: ...UBCX11E0 book Page 4 Thursday December 17 2020 11 53 AM ...

Page 161: ...ight right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manual...

Page 162: ...ntrol Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER C...

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Yamaha RAPTOR 700R, Owner'S Manual

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