ENGINE
3-16
NOTICE
ECA13450
Make sure the crankcase breather hose is
routed correctly.
EAS21080
CHECKING THE EXHAUST SYSTEM
The following procedure applies to all of the ex-
haust pipes and gaskets.
1. Check:
• Exhaust pipe “1”
• Muffler “2”
• Muffler protector “3”
• Exhaust pipe protector “4”
Cracks/damage
→
Replace.
• Gaskets “5”
Exhaust gas leaks
→
Replace.
2. Check:
• Tightening torque
EAS28970
CLEANING THE SPARK ARRESTER
1. Clean:
• Spark arrester
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
WARNING
EWA14680
• Select a well-ventilated area free of com-
bustible materials.
• Always let the exhaust system cool before
performing this operation.
• Do not start the engine when removing the
tailpipe from the muffler.
a. Remove the bolt “1”.
b. Remove the tailpipe “2” by pulling it out of the
muffler.
c. Tap the tailpipe lightly with a soft-face ham-
mer or suitable tool, then use a wire brush to
remove any carbon deposits from the spark
arrester portion of the tailpipe and the inner
contact surfaces of the muffler.
T
R
.
.
Exhaust pipe nut “6”
20 Nm (2.0 m·kg, 14 ft·lb)
Exhaust pipe bolt “7”
16 Nm (1.6 m·kg, 11 ft·lb)
Muffler bolt “8”
38 Nm (3.8 m·kg, 27 ft·lb)
Exhaust pipe and muffler bolt “9”
18 Nm (1.8 m·kg, 13 ft·lb)
Muffler protector bolt “10”
8 Nm (0.8 m·kg, 5.8 ft·lb)
Exhaust pipe protector bolt “11”
8 Nm (0.8 m·kg, 5.8 ft·lb)
1
2
LT
LT
LT
LT
LT
1
6
1
6
5
5
5
11
11
10
2
3
9
4
7
11
8
2
1
Summary of Contents for Raptor 700R 2009
Page 1: ...2009 SERVICE MANUAL YFM70RY 1S3 28197 E2 ...
Page 6: ......
Page 8: ......
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS 1 4 3 1 2 3 4 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 2 3 A A A A 2 1 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil delivery pipe 2 Oil filter 3 Oil pump ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A 4 1 2 3 1 A ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 2 1 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Balancer 1 2 Crankshaft ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 B A C C D D C C A D D B 6 7 1 2 3 4 5 6 1 6 2 6 3 4 A B C D E ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 39 A B B 4 1 1 2 2 3 A B B A A B ...
Page 72: ...CABLE ROUTING 2 45 A A A A 1 2 3 4 5 6 A 7 8 9 10 11 12 13 12 13 C D E F G H B ...
Page 76: ...CABLE ROUTING 2 49 A A A A 1 2 3 4 5 6 7 8 A 9 10 11 5 4 12 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 83: ......
Page 121: ...ELECTRICAL SYSTEM 3 38 1 a b ...
Page 122: ...ELECTRICAL SYSTEM 3 39 ...
Page 193: ......
Page 211: ...CAMSHAFT 5 18 T R Camshaft retainer bolt 10 Nm 1 0 m kg 7 2 ft lb ...
Page 265: ...TRANSMISSION 5 72 ...
Page 266: ...TRANSMISSION 5 73 ...
Page 276: ...WATER PUMP 6 9 ...
Page 286: ...THROTTLE BODY 7 9 ...
Page 289: ......
Page 301: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 6 Battery 7 Main fuse ...
Page 303: ...CHARGING SYSTEM 8 14 ...
Page 307: ...LIGHTING SYSTEM 8 18 ...
Page 313: ...SIGNALING SYSTEM 8 24 ...
Page 343: ...FUEL PUMP SYSTEM 8 54 ...
Page 344: ...ELECTRICAL COMPONENTS 8 55 EAS27972 ELECTRICAL COMPONENTS 2 3 ...
Page 364: ...ELECTRICAL COMPONENTS 8 75 ...
Page 371: ......
Page 372: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...