Yamaha NMAX 2016 Owner'S Manual Download Page 1

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DIC183

GPD125-A

GPD150-A

OWNER’S MANUAL

BV3-F8199-E

MOTORCYCLE

[English (E)]

Read this manual carefully before oper-

ating this vehicle.

NMAX

NMAX 150

Summary of Contents for NMAX 2016

Page 1: ...DIC183 GPD125 A GPD150 A OWNER S MANUAL BV3 F8199 E1 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle NMAX NMAX 150...

Page 2: ...EAU46092 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBV3E0E0 book Page 1 Monday September 26 2016 3 42 PM...

Page 3: ...and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to con tact your Yamaha dealer Th...

Page 4: ...ardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides...

Page 5: ...ce and lubrication chart 6 4 Removing and installing panels 6 7 Checking the spark plug 6 9 Engine oil and oil strainer 6 10 Final transmission oil 6 12 Coolant 6 13 Air filter and V belt case air fil...

Page 6: ...ge 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic connector 9 2 Vehicle data recording 9 2 Index 10 1 UBV3E0E0 book...

Page 7: ...Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the...

Page 8: ...Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from scooter a...

Page 9: ...ssories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and car...

Page 10: ...ines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the acces...

Page 11: ...so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid...

Page 12: ...ar storage compartment page 3 16 5 Air filter element page 6 17 6 Final transmission oil filler cap page 6 12 7 Final transmission oil drain bolt page 6 12 8 Engine oil drain bolt A page 6 10 9 Engine...

Page 13: ...ht page 6 35 2 Battery page 6 30 3 Fuse box page 6 32 4 Headlight page 6 33 5 Coolant reservoir page 6 13 6 Spark plug page 6 9 7 Coolant drain screw page 6 14 8 Engine oil filler cap page 6 10 9 Radi...

Page 14: ...lebar switches page 3 9 3 Rear brake fluid reservoir page 6 25 4 Multi function meter unit page 3 4 5 Front brake fluid reservoir page 6 25 6 Start switch page 3 9 7 Front brake lever page 3 10 8 Thro...

Page 15: ...cally when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn th...

Page 16: ...o open the keyhole shutter Insert the key head into the keyhole shutter receptacle as shown and then turn the key to the right to open the keyhole shutter To close the keyhole shutter Press the PUSH S...

Page 17: ...overheating TIP If the engine overheats see page 6 41 for further instructions EAU73171 Engine trouble warning light This warning light comes on if a prob lem is detected in the engine or other vehicl...

Page 18: ...ystem and electri cal circuits as soon as possible TIP The ABS warning light may come on while accelerating the engine with the vehicle on its centerstand but this does not indicate a malfunction EAUN...

Page 19: ...e minutes 6 Push the SELECT button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to w...

Page 20: ...flashing an instantaneous fuel consump tion display an average fuel consumption dis play an oil change tripmeter a V belt replacement tripmeter an oil change indicator a V belt replacement indicator...

Page 21: ...meter manually it resets itself automatically and the display re turns to the prior mode after refu eling and traveling 5 km 3 mi If you do not reset tripmeters 1 and 2 they will reset to 0 and con ti...

Page 22: ...no units indicator will be displayed Oil change tripmeter mode The oil change tripmeter shows the distance traveled since it was last reset i e since the last oil change The oil change indicator OIL w...

Page 23: ...ll be re set If the V belt is replaced before the V belt replacement indicator comes on i e before the periodic V belt replace ment interval has been reached the V belt replacement tripmeter must be r...

Page 24: ...ng the front or rear brake to crank the engine with the starter See page 5 1 for starting instructions prior to starting the engine EAU12902 Front brake lever The front brake lever is located on the r...

Page 25: ...51 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads...

Page 26: ...Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Inser...

Page 27: ...ry when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks op...

Page 28: ...This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Check that gasoline nozzle has the same identifier when fueling Your Yamaha engine has been de sig...

Page 29: ...em is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pede...

Page 30: ...U57081 Storage compartments Front storage compartment The front storage compartment is lo cated at the front of the vehicle Use this compartment for small items WARNING EWA17250 Do not exceed the load...

Page 31: ...nt TIP Do not leave your vehicle unattended with the seat open EAU15306 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding th...

Page 32: ...t and control functions 3 18 3 EAU66800 Ignition circuit cut off system Check the operation of the sidestand switch according to the following pro cedure UBV3E0E0 book Page 18 Monday September 26 2016...

Page 33: ...f the brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK WARNING The vehicle must be placed on the centerstand during this inspection If a malfun...

Page 34: ...add recommended oil to specified level Check vehicle for oil leakage 6 10 Final transmission oil Check vehicle for oil leakage 6 12 Coolant Check coolant level in reservoir If necessary add recommend...

Page 35: ...ng points if necessary 6 28 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 6 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tighten...

Page 36: ...ain switch on The engine trouble warning light and the coolant temper ature warning light should come on for a few seconds then go off The ABS warning light should come on and stay on until the vehicl...

Page 37: ...th your left hand and holding the grab bar with your right hand push the scooter off the center stand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check...

Page 38: ...otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when ap...

Page 39: ...fully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances Duri...

Page 40: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn...

Page 41: ...ntain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice h...

Page 42: ...he owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain main...

Page 43: ...quire special tools data and technical skills EAU71060 Periodic maintenance chart for the emission control system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark...

Page 44: ...akage Replace brake pads if neces sary 7 Brake hoses Check for cracks or damage Replace Every 4 years 8 Brake fluid Change Every 2 years 9 Wheels Check runout and for damage Replace if necessary 10 Ti...

Page 45: ...the oil change indi cator flashes or comes on every 6000 km 3500 mi 20 Engine oil strainer Clean 21 Final transmission oil Check vehicle for oil leakage Change 22 Cooling system Check coolant level a...

Page 46: ...eas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reser voirs as required Every two ye...

Page 47: ...move the panel 1 Remove the bolts 2 Extend the right passenger foot rest and then pull the panel out ward To install the panel 1 Place the panel in the original po sition and then install the bolts 2...

Page 48: ...ll the panel 1 Place the panel in the original po sition and then install the bolts 2 Place the right floorboard mats in their original position and push them downward to secure them 3 Install the bol...

Page 49: ...the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden nor...

Page 50: ...d before each ride In addition the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place t...

Page 51: ...to lose these parts ECAT1022 4 Clean the engine oil strainer with solvent and then check it for dam age and replace it if necessary 5 Install the engine oil strainer com pression spring new O ring an...

Page 52: ...cator OIL See page 3 6 for reset procedures EAU20067 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer ch...

Page 53: ...nged at the intervals specified in the periodic maintenance and lubrication chart EAUN1090 To check the coolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a...

Page 54: ...soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coola...

Page 55: ...ve the coolant drain screw and its O ring to drain the cooling system 7 Remove the coolant drain bolt and its gasket to drain the cooling sys tem 8 Remove the coolant reservoir by removing the bolt 1...

Page 56: ...gine let it idle for several min utes and then turn it off 17 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the rad...

Page 57: ...stall it TIP If dirt or water was found in the check hose be sure to check the air filter ele ment for excessive dirt or damage and replace it if necessary Replacing the air filter element 1 Place the...

Page 58: ...and clean or replace it if nec essary Cleaning the V belt case air filter el ement 1 Place the vehicle on the center stand 2 Remove the screws and then pull the V belt case air filter element cover o...

Page 59: ...y 5 Insert the element into the V belt case 6 Install the air filter element cover by installing the screws EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown P...

Page 60: ...ntial to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary...

Page 61: ...who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal charac...

Page 62: ...fied wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest r...

Page 63: ...4212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operatin...

Page 64: ...ake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22461 Rear brake pads Each rear brake pad is provided wit...

Page 65: ...d Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower t...

Page 66: ...the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every...

Page 67: ...uter housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking a...

Page 68: ...ation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or s...

Page 69: ...veral times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU...

Page 70: ...te or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic aci...

Page 71: ...battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sur...

Page 72: ...a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 5 Turn the main switch on and then turn on the electrical c...

Page 73: ...attery cover by install ing the screws 7 Close the seat EAU62850 Headlight This model is equipped with an LED type headlight If a headlight does not come on have a Yamaha dealer check its electrical c...

Page 74: ...iliary light bulb socket together with the bulb by turning the socket counterclock wise 4 Remove the burnt out bulb by pulling it out 5 Insert a new bulb into the socket 6 Install the socket together...

Page 75: ...e on have a Yamaha dealer check it EAU67310 Replacing the taillight bulb 1 Open the seat See page 3 16 2 Remove the grab bar by removing the bolts 3 Remove the taillight cover by re moving the screws...

Page 76: ...by turning it counterclockwise 7 Remove the burnt out bulb by pulling it out 8 Insert a new bulb into the socket 9 Install the socket together with the bulb by turning it clockwise 1 Quick fastener 1...

Page 77: ...at EAU43054 Replacing a front turn signal light bulb 1 Place the vehicle on the center stand 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 3 Remove t...

Page 78: ...ng it counterclockwise 5 Remove the burnt out bulb by pulling it out 6 Insert a new bulb into the socket 7 Install the socket together with the bulb by turning it clockwise 8 Install the taillight cov...

Page 79: ...to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like...

Page 80: ...ttery lead connections and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Dry There is compression There...

Page 81: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommend...

Page 82: ...pearance of a scooter Fre quent and proper care does not only comply with the terms of the warranty but it will also keep your scooter look ing good extend its life and optimize its performance Before...

Page 83: ...ld Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden par...

Page 84: ...l as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the scooter dry completely be fore storing or covering it WAR...

Page 85: ...g and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will...

Page 86: ...Scooter care and storage 7 5 7 TIP Make any necessary repairs before storing the scooter UBV3E0E0 book Page 5 Monday September 26 2016 3 42 PM...

Page 87: ...or MB Engine oil quantity Oil change 0 90 L 0 95 US qt 0 79 Imp qt Final transmission oil Type Motor oil SAE 10W 30 type SE or higher or Gear oil SAE 85W GL 3 Quantity 0 15 L 0 16 US qt 0 13 Imp qt C...

Page 88: ...draulic single disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring Coil spring Shock absorber Hy...

Page 89: ...ght LED Engine trouble warning light LED ABS warning light LED Fuse s Main fuse 15 0 A Main fuse 2 7 5 A Taillight fuse 7 5 A Signaling system fuse 7 5 A ABS control unit fuse 7 5 A ABS motor fuse 30...

Page 90: ...icle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU...

Page 91: ...to the vehicle such as when maintenance checks or service procedures are performed Vehicle data uploaded will be handled appropriately according to the following Privacy Policy Privacy Policy https w...

Page 92: ...H Handlebar switches 3 9 Headlight 6 33 High beam indicator light 3 3 Horn switch 3 10 I Identification numbers 9 1 Ignition circuit cut off system 3 18 Indicator lights and warning lights 3 3 K Keyh...

Page 93: ...Index 10 2 10 W Wheel bearings checking 6 30 Wheels 6 22 UBV3E0E0 book Page 2 Monday September 26 2016 3 42 PM...

Page 94: ...DIC183 Original instructions PRINTED IN INDONESIA 2016 12...

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