Yamaha Nmax 125-A Owner'S Manual Download | Manualshive

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background image

Instrument an

d

control functions

3-13

3

EAU13213

Fuel

Make sure there is sufficient gasoline in
the tank.

WARNING

EWA10882

Gasoline an

d

g

asoline vapors are

extremely flamma

b

le. To avoi

d

fires

an

d

explosions an

d

to re

d

uce the

risk of injury when refuelin

g

, follow

these instructions.

1. Before refueling, turn off the en-

gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.

2. Do not overfill the fuel tank. Stop

filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.

3. Wipe up any spilled fuel immedi-

ately.

NOTICE:

Imme

d

iately

wipe off spille

d

fuel with a clean,

d

ry, soft cloth, since fuel may

d

eteriorate painte

d

surfaces or

plastic parts.

[ECA10072]

4. Be sure to securely close the fuel

tank cap.

WARNING

EWA15152

Gasoline is poisonous an

d

can

cause injury or

d

eath. Han

d

le

g

aso-

line with care. Never siphon

g

asoline

b

y mouth. If you shoul

d

swallow

some

g

asoline or inhale a lot of

g

as-

oline vapor, or

g

et some

g

asoline in

your eyes, see your

d

octor imme

d

i-

ately. If

g

asoline spills on your skin,

wash with soap an

d

water. If

g

aso-

line spills on your clothin

g

, chan

g

e

your clothes.

EAU53013

NOTICE

ECA11401

Use only unlea

d

e

d

g

asoline. The use

of lea

d

e

d

g

asoline will cause severe

d

ama

g

e to internal en

g

ine parts,

such as the valves an

d

piston rin

g

s,

as well as to the exhaust system.

Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.

1. Fuel tank filler tube
2. Maximum fuel level

2

1

Recommen

d

e

d

fuel:

Regular unleaded gasoline (Gasohol
(E10) acceptable)

Fuel tank capacity:

6.6 L (1.74 US gal, 1.45 Imp.gal)

U2DSE0E0.book Page 13 Thursday, March 19, 2015 10:34 AM

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Summary of Contents for Nmax 125-A

Page 1: ...DIC183 GPD125 A OWNER S MANUAL Read this manual carefully before operating this vehicle 2DS F8199 E0 English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2DSE0E0 book Page 1 Thursday March 19 2015 10 34 AM ...

Page 3: ...ury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...ndonesia Motor Manufacturing 1st edition April 2015 All rights reserved Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac turing is expressly prohibited Printed in Indonesia U2DSE0E0 book Page 2 Thursday March 19 2015 10 34 AM ...

Page 6: ...ystem 6 2 General maintenance and lubrication chart 6 3 Removing and installing panels 6 7 Checking the spark plug 6 8 Engine oil and oil strainer 6 10 Final transmission oil 6 12 Coolant 6 13 Air filter and V belt case air filter elements 6 16 Checking the throttle grip free play 6 18 Valve clearance 6 19 Tires 6 19 Cast wheels 6 21 Checking the front and rear brake lever free play 6 21 Checking ...

Page 7: ...6 Troubleshooting charts 6 37 Scooter care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Index 10 1 U2DSE0E0 book Page 2 Thursday March 19 2015 10 34 AM ...

Page 8: ...t you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recogniz...

Page 9: ...main tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitabl...

Page 10: ...ty of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Opera...

Page 11: ...elines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflec...

Page 12: ...ak Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard b...

Page 13: ...y colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 U2DSE0E0 book Page 6 Thursday March 19 2015 10 34 AM ...

Page 14: ...ear storage compartment page 3 16 5 Air filter element page 6 16 6 Final transmission oil filler cap page 6 12 7 Final transmission oil drain bolt page 6 12 8 Engine oil drain bolt A page 6 10 9 Engine oil drain bolt B page 6 10 10 Coolant drain bolt page 6 14 11 V belt case air filter element page 6 16 U2DSE0E0 book Page 1 Thursday March 19 2015 10 34 AM ...

Page 15: ...ght page 6 32 2 Battery page 6 28 3 Fuse box page 6 29 4 Headlight page 6 30 5 Coolant reservoir page 6 13 6 Spark plug page 6 8 7 Coolant drain screw page 6 14 8 Engine oil filler cap page 6 10 9 Radiator cap page 6 13 U2DSE0E0 book Page 2 Thursday March 19 2015 10 34 AM ...

Page 16: ...lebar switches page 3 10 3 Rear brake fluid reservoir page 6 22 4 Multi function meter unit page 3 4 5 Front brake fluid reservoir page 6 22 6 Start switch page 3 10 7 Front brake lever page 3 10 8 Throttle grip page 6 18 9 Main switch steering lock page 3 1 U2DSE0E0 book Page 3 Thursday March 19 2015 10 34 AM ...

Page 17: ...d TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10685 ...

Page 18: ...USH SHUT button to close the keyhole shutter EAU49398 Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when its corresponding turn signal lights are flashing 1 Push 2 Turn 1 2 1 PUSH SHUT button 2 Key head 1 2 1 Right turn signal indicator light 2 High beam indicator light 3 Coolant temperature warning light 4 Anti lock Brake System ABS ...

Page 19: ... diagnosis de vice The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAUU1810 ABS warning light In normal operation the ABS warning light...

Page 20: ...and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer a clock a fuel meter an instantaneous fuel consump tion meter a multi function display TIP Be sure to turn the key to ON be fore using the SELECT and RE SET buttons For the UK To switch the speed ometer between km h and MPH press the SELECT button for one second when the multi func tion ...

Page 21: ...g refuel as soon as possible TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the electrical circuit the fol lowing cycle is repeated until the malfunction is corrected fuel level seg ments and fuel level warning indicator flash eight times then go off for approximately 3 seconds If this occurs have a Yamaha dealer check the electrical circuit Instantaneous...

Page 22: ... L or L 100 km and aver age fuel consumption mode AVE F ECO km L or L 100 km in the fol lowing order ODO TRIP 1 TRIP 2 OIL TRIP V BELT TRIP F ECO AVE F ECO ODO For the UK Push the SELECT button to switch the display between the odometer mode ODO tripmeter modes TRIP 1 and TRIP 2 oil change tripmeter mode OIL TRIP V belt replacement tripmeter mode V BELT TRIP in stantaneous fuel consumption mode F ...

Page 23: ... km for the UK km L The distance that can be traveled on 1 0 L of fuel under the current riding conditions is shown L 100 km The amount of fuel necessary to travel 100 km under the current riding conditions is shown MPG The distance that can be traveled on 1 0 lmp gal of the fuel under the current riding conditions is shown To switch between the instantaneous fuel consumption display settings push...

Page 24: ...he initial 1000 km 600 mi then at 6000 km 3500 mi and every 6000 km 3500 mi thereafter to indicate that the engine oil should be changed After changing the engine oil reset the oil change tripmeter and the oil change indicator To reset them both select the oil change tripmeter and then push the RESET button for one second Then while OIL and the oil change tripmeter are flashing push the RE SET but...

Page 25: ...r comes on i e before the periodic V belt replace ment interval has been reached the V belt replacement tripmeter must be re set for the next periodic V belt replace ment to be indicated at the correct time Self diagnosis mode This model is equipped with a self di agnosis device for various electrical circuits If a problem is detected in any of those circuits the engine trouble warning light will ...

Page 26: ...s re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU12722 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine with the starter See page 5 1 for starting instructions prior to starting the engine EAU12902 Front brake lever The front brake lever is located on the right side of the handlebar To apply...

Page 27: ...faces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this ...

Page 28: ...forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addi tion the key cannot be removed if the cap is not properly installed and locked WARNING EWA10132 Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard 1 Front wheel sensor...

Page 29: ...2 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothi...

Page 30: ...essary Make sure that the fuel tank over flow hose is not blocked and clean it if necessary EAU13434 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the veh...

Page 31: ...ce the vehicle on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to SEAT OPEN TIP Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key TIP Make sure that the seat is properly se cured before riding 1 Open 1 U2DSE0E0 book Page 15 Thursday March 19 2015 10...

Page 32: ...xceed the maximum load of 168 kg 370 lb for the ve hicle NOTICE ECA21150 Keep the following points in mind when using the storage compart ment Since the storage compartment accumulates heat when ex posed to the sun and or the en gine heat do not store anything susceptible to heat consum ables or flammable items inside it To avoid humidity from spread ing through the storage com partment wrap wet a...

Page 33: ...n with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system ...

Page 34: ...of the brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK The vehicle must be placed on the center stand during this inspection If a malfunction is noted have a Yamaha dealer check the system before riding WARNING U2DSE0E0 book Page 18 Thursday March 19 2015 10 34 AM ...

Page 35: ...Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 3 13 3 14 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Final transmission oil Check vehicle for oil leakage 6 12 Coolant Check coolant level in rese...

Page 36: ...ion is smooth Lubricate if necessary 6 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 19 6 21 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 26 Chassis fasteners Make sure that all nuts bolts...

Page 37: ...t NOTICE ECA15485 If a warning light does not come on initially when the key is turned to ON or if a warning light remains on see page 3 2 for the correspond ing warning light circuit check The ABS warning light should come on when the main switch is turned to ON and then go off af ter traveling at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and th...

Page 38: ...le grip in di rection a To reduce the speed turn the throttle grip in direction b EAU16794 Braking WARNING EWA10301 Avoid braking hard or suddenly especially when leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching su...

Page 39: ...refully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAUM2012 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NO...

Page 40: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2DSE0E0 book Page 4 Thursday March 19 2015 10 34 AM ...

Page 41: ...engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs...

Page 42: ...erformed by a Yamaha dealer as they require special tools data and tech nical skills EAU46921 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Repla...

Page 43: ...fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage 9 Tires Check tread d...

Page 44: ...m soap based grease 16 Sidestand switch Check operation 17 Front fork Check operation and for oil leak age 18 Shock absorber as semblies Check operation and shock ab sorbers for oil leakage 19 Engine oil Change See page 6 10 When the oil change indicator light flashes 5000 km 3000 mi af ter the initial 1000 km 600 mi and every 6000 km 3500 mi thereafter Check oil level and vehicle for oil leakage ...

Page 45: ...coolant leakage Change coolant Every 3 years 22 Final transmission oil Check vehicle for oil leakage Change 23 V belt Replace When the V belt replacement indicator flashes every 18000 km 10500 mi 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housin...

Page 46: ...ys change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U2DSE0E0 book Page 6 Thursday March 19 2015 10 34 AM ...

Page 47: ...emove the panel 1 Remove the bolts 2 Extend the right passenger foot rest and then pull the panel out ward To install the panel 1 Place the panel in the original po sition and then install the bolts 2 Retract the right passenger foot rest to its original position Panel B To remove the panel 1 Remove panel A 2 Remove the quick fasteners and the bolt 1 Panel A 2 Panel B 1 2 1 Panel A 2 Bolt 1 2 2 1 ...

Page 48: ...ecking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Place the vehicle ...

Page 49: ...djust the gap to specifi cation To install the spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 tu...

Page 50: ...t it back into the oil fill er hole without screwing it in and then remove it again to check the oil level WARNING The muffler and muffler protector become very hot during use To avoid possible burns let the muffler and protector cool before re moving the oil filler cap EWA17810 TIP The engine oil should be between the tip of the dipstick and the maximum level mark 4 If the engine oil is not betwe...

Page 51: ... drain bolt B TIP Make sure that the O ring is properly seated 6 Install engine oil drain bolt A and its new gasket and then tighten both drain bolts to their specified torques 7 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ...

Page 52: ...nsmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engi...

Page 53: ...the periodic maintenance and lubrication chart EAUN1090 To check the coolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level throug...

Page 54: ...a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 6 Install the coolant reservoir cover 7 Place the right floorboard mat in the original position and push it downward to secure it EAU67280 To change the coolant 1 Place the vehicle on a level sur face and let the engine cool if nec essary 2 Remove pan...

Page 55: ...ll the coolant reservoir by in stalling the bolt 12 Install the coolant drain bolt and its new gasket and then tighten the bolt to the specified torque 13 Install the coolant drain screw and its new O ring 14 Pour the recommended coolant into the reservoir to the maximum level mark and then install the coolant reservoir cap 15 Pour the recommended coolant into the radiator until it is full 1 Radia...

Page 56: ... Service the air filter elements more frequently if you are riding in unusually wet or dusty areas The air filter check hose and V belt case air filter check hose must be frequently checked and cleaned if nec essary Replacing the air filter element 1 Place the vehicle on the center stand 2 Remove the air filter case cover by removing the screws 3 Pull the air filter element out 4 Insert a new air ...

Page 57: ...V belt case air filter element cover outward and away from the V belt case 3 Pull the V belt case air filter ele ment out and then clean it with solvent After cleaning remove the remaining solvent by squeez ing the element WARNING Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gaso line or solvents with a low flash point EWA10432 NOTICE To avoid damag...

Page 58: ...2 If dirt or water is visible remove the hose from the clamp clean it and then install it EAU21385 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it Recommended oil Yamaha foam air filter oil or other quality ...

Page 59: ...ry adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider ...

Page 60: ...he tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and rubber tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked ...

Page 61: ...nced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydra...

Page 62: ...e pads as a set EAU22461 Rear brake pads Each rear brake pad is provided with a wear indicator which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer replace the b...

Page 63: ...reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level...

Page 64: ... dealer at the inter vals specified in the periodic maintenance and lubrication chart EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Da...

Page 65: ...t ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU23173 Lubricating the front and rear brake levers Front brake lever Rear brake lever The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart Recommended lubricant Silicone grease U2DSE0E0 book Page 25 Thursday March ...

Page 66: ...ntrol EAU23273 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid inj...

Page 67: ...enter stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in...

Page 68: ...t in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special ...

Page 69: ...AU66790 Replacing the fuses The fuse boxes which contain the fus es for the individual circuits are locat ed under the seat See page 3 15 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Open the seat See page 3 15 3 Remove the battery cover by re moving the screws 1 Fuse box 1 1 Main fuse 1 2 ABS solenoid fuse 3 Main fuse 2 4 Taillig...

Page 70: ...n have a Yamaha dealer check the electrical system 7 Install the battery cover by install ing the screws 8 Close the seat EAU62850 Headlight This model is equipped with an LED type headlight If a headlight does not come on have a Yamaha dealer check its electrical circuit NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens 1 Battery cover 2 Screw 1 2 Specified fu...

Page 71: ...uxiliary light bulb socket together with the bulb by turning the socket counterclock wise 4 Remove the burnt out bulb by pulling it out 5 Insert a new bulb into the socket 6 Install the socket together with the bulb by turning it clockwise 7 Install the headlight cover by in stalling the bolts 8 Install the windshield by installing the screws 1 Windshield 2 Screw 2 2 1 1 Headlight cover 2 Bolt 1 A...

Page 72: ...e a Yamaha dealer check it EAU67310 Replacing the taillight bulb 1 Open the seat See page 3 15 2 Remove the grab bar by removing the bolts 3 Remove the taillight cover by re moving the screws 4 Remove the quick fasteners and screws 1 Grab bar 2 Bolt 1 2 1 Taillight cover 2 Screw 1 Quick fastener 1 2 1 U2DSE0E0 book Page 32 Thursday March 19 2015 10 34 AM ...

Page 73: ...ng it out 8 Insert a new bulb into the socket 9 Install the socket together with the bulb by turning it clockwise 10 Place the taillight unit in the origi nal position and then install the screws and quick fasteners 11 Install the taillight cover by install ing the screws 1 Screw 2 Quick fastener 1 Screw 2 Quick fastener 2 1 1 2 1 Taillight unit 2 Side cover 1 Taillight bulb socket 1 2 1 1 Taillig...

Page 74: ...e center stand 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise Tightening torque Grab bar bolt 17 Nm 1 7 m kgf 12 ft lbf 1 Turn signal light bulb socket 1 1 Turn signal light bulb 1 U2DSE0E0 book Page ...

Page 75: ...ning it counterclockwise 5 Remove the burnt out bulb by pulling it out 6 Insert a new bulb into the socket 7 Install the socket together with the bulb by turning it clockwise 8 Install the taillight cover by install ing the screws 9 Install the grab bar by installing the bolts and then tightening them to the specified torque 1 Grab bar 2 Bolt 1 2 1 Taillight cover 2 Screw 1 Turn signal light bulb ...

Page 76: ...t to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and make sure there are no ope...

Page 77: ...e vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry W...

Page 78: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for lea...

Page 79: ...ffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and...

Page 80: ...an water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each r...

Page 81: ... can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before operating the scooter test its braking performance and cornering behavior NOTICE ECAU0022 Apply spray oil and wax spar ingly and make sure to wipe off...

Page 82: ...lug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec tro...

Page 83: ... qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 15 L 0 16 US qt 0 13 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 0 46 L 0 49 US qt 0 40 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable F...

Page 84: ...rake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Left hand operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 100 mm 3 9 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 90 mm 3 5 i...

Page 85: ...trouble warning light LED ABS warning light LED Fuses Main fuse 1 15 0 A Main fuse 2 7 5 A Taillight fuse 7 5 A Signaling system fuse 7 5 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A ABS solenoid fuse 15 0 A U2DSE0E0 book Page 3 Thursday March 19 2015 10 34 AM ...

Page 86: ...E IDENTIFICATION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU...

Page 87: ...d to the inside of the rear storage compartment See page 3 16 Record the information on this label in the space provided This information will be needed when order ing spare parts from a Yamaha dealer U2DSE0E0 book Page 2 Thursday March 19 2015 10 34 AM ...

Page 88: ...beam indicator light 3 3 Horn switch 3 10 I Identification numbers 9 1 Ignition circuit cut off system 3 17 Indicator lights and warning lights 3 2 K Keyhole shutter 3 2 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 3 Maintenance emission control system 6 2 Matte color caution 7 1 Model label 9 1 Multi function meter unit 3 4 P Panels removing and installing 6 7 Parking 5 ...

Page 89: ...U2DSE0E0 book Page 2 Thursday March 19 2015 10 34 AM ...

Page 90: ...DIC183 PRINTED IN INDONESIA 2015 04 1 CR Original instructions ...

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