Yamaha MT07K Page 52 Owner'S Manual Download

Page: 52 / 110

Perio

ic maintenance an

justment

7-3

EAU48491

TIP



From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12
months.



Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the ser-
vice.

EAU17602

Perio

ic maintenance chart for the emission control system

No.

ITEM

ROUTINE

INITIAL

ODOMETER READINGS

600 mi

(1000 km)

1 month

4000 mi

(7000 km)

6 months

8000 mi

(13000 km)

12 months

12000 mi

(19000 km)

18 months

16000 mi

(25000 km)

24 months

20000 mi

(31000 km)

30 months

Fuel line

• Check fuel hoses for cracks or

damage.

• Replace if necessary.

√

Spark plu

• Check condition.
• Adjust gap and clean.

√

• Replace.

√

Valve clearance

• Check and adjust valve clearance

when engine is cold.

Every 26600 mi (42000 km)

Crankcase

reath-

er system

• Check breather hose for cracks

or damage.

• Replace if necessary.

√

Fuel injection

• Adjust synchronization.

√

Evaporative emis-
sion control system
(for California only)

• Check control system for dam-

age.

• Replace if necessary.

√

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Summary of Contents for MT07K

Page 1: ...DIC183 B4C 28199 11 MT07K MT07KC OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 32 58 Downloaded from ManualsNet com search engine ...

Page 2: ...inimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it is sold UB4C11E0 book Pa...

Page 3: ...ards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcy...

Page 4: ...zards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP UB4C11E0 book ...

Page 5: ... 1st edition October 2018 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 32 58 UB4C11E0 book Page 2 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 6: ...tem 7 3 General maintenance and lubrication chart 7 4 Checking the spark plugs 7 9 Canister for California 7 10 Engine oil and oil filter cartridge 7 10 Why Yamalube 7 13 Coolant 7 13 Replacing the air filter element and cleaning the check hose 7 15 Checking the throttle grip free play 7 15 Valve clearance 7 16 Tires 7 16 Cast wheels 7 18 Adjusting the clutch lever free play 7 19 Checking the brak...

Page 7: ... storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 3 Reporting safety defects 10 4 Motorcycle noise regulation 10 5 Maintenance record 10 6 YAMAHA MOTOR CORPORATION U S A 2015 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 10 8 YAMAHA EXTENDED SERVICE...

Page 8: ... information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 6 7 2 1 3 4 5 UB4C11E0 book Page 1 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 9: ...21684 00 INTAKE MANIFOLD PRESS SENSOR WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A1 4B5 21686 00 1 2 California only 3 California only 4 UB4C11E0 book Page 2 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 10: ...e explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 1TP 21668 00 5 6 7 UB4C11E0 book Page 3 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 11: ...he pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize motorcycles in traf f...

Page 12: ...e motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road us...

Page 13: ...d the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the max...

Page 14: ...e s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the acces...

Page 15: ...rcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are attached to solid part...

Page 16: ...nd damping force adjuster page 4 20 5 Shift pedal page 4 12 6 Engine oil filler cap page 7 10 7 Engine oil drain bolt page 7 10 8 Engine oil level check window page 7 10 9 Engine oil filter cartridge page 7 10 10 Coolant reservoir page 7 13 UB4C11E0 book Page 1 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 17: ...31 2 Battery page 7 29 3 Spring preload adjuster page 4 20 4 Fuel tank cap page 4 14 5 Headlight page 7 32 6 Brake pedal page 4 13 7 Rear brake fluid reservoir page 7 21 UB4C11E0 book Page 2 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 18: ...ches page 4 10 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 21 6 Right handlebar switches page 4 10 7 Throttle grip page 7 15 8 Brake lever page 4 12 UB4C11E0 book Page 3 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 19: ...running EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU1068B LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars al...

Page 20: ...t comes on when the high beam of the headlight is switched on EAU59962 Oil pressure warning light This warning light comes on if the en gine oil pressure is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on again after going off briefly and then remain on until the engine is started If the warning light does not come on initial...

Page 21: ...Do not continue to operate the en gine if it is overheating EAU46444 Engine trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the self diagnosis system See page 4 9 for an explanation of the self diagnosis de vice The electrical circuit of the warning light can be checked by turning ...

Page 22: ...during emergency braking Have a Yamaha dealer check the brake system and electri cal circuits as soon as possible EAU84162 Multi function meter unit The multi function meter unit is equipped with the following speedometer tachometer clock fuel meter eco indicator transmission gear display multi function display 1 Left set button 2 Right set button 1 2 1 Fuel meter 2 Clock 3 Transmission gear displ...

Page 23: ...t within the ideal power range NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 10000 r min and above Clock The clock uses a 12 hour time system TIP When the main switch is turned off the clock can be viewed by pushing the left set button To set the clock 1 Turn the key to ON 2 Push the left set button and right set button together for two sec onds The hour digits wil...

Page 24: ...icator will flash repeatedly If this occurs have a Yamaha dealer check the vehicle Eco indicator The eco indicator comes on when the vehicle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Selec...

Page 25: ... while the brightness control mode is accessed sepa rately Odometer and tripmeters The odometer shows the total distance traveled by the vehicle The tripmeters show the distance trav eled since they were last reset To reset a tripmeter use the left set button to display the tripmeter you want to reset the tripmeter will flash for a few seconds While the tripmeter is flashing push the right set but...

Page 26: ...veled on 1 0 US gal of fuel un der the current riding conditions is shown To switch the instantaneous fuel con sumption settings push and hold the left set button until the display chang es TIP If traveling at speeds under 20 km h 12 mi h _ _ _ is displayed Average fuel consumption This function calculates the average fuel consumption since it was last re set The average fuel consumption can be se...

Page 27: ... the vehicle then stop the engine and let it cool See page 7 39 TIP When the coolant temperature is below 104 F Lo will be dis played The coolant temperature varies with changes in the weather and engine load Air temperature This shows the air temperature from 14 F to 210 F in 1 F increments The temperature displayed may vary from the ambient temperature TIP When the temperature is below 14 F Lo w...

Page 28: ...htness control mode allows you to adjust the brightness level of the multi function meter unit To adjust the brightness 1 Turn the key to OFF 2 Push and hold the left set button 3 Turn the key to ON and continue pushing the left set button until the display switches to the brightness control mode 4 Push the right set button to set the brightness level 5 Push the left set button to confirm the sele...

Page 29: ...n slide the switch toward See page 6 1 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU85200 The engine trouble warning light will come on when the start switch is pushed but this does not indicate a malfunction EAU12735 Hazard switch With the key in the O...

Page 30: ... up To shift the trans mission to a lower gear move the shift pedal down See page 6 2 EAU26826 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip slightly pull the brake le...

Page 31: ...k ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from th...

Page 32: ...counterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Front wheel sensor 2 Front wheel sensor rotor 1 Rear wheel sensor 2 Re...

Page 33: ...plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spi...

Page 34: ...ke sure that the end of each hose is positioned as shown TIP For CA models See page 7 10 for can ister information EAU13435 Catalytic converter The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other ma...

Page 35: ...ssenger seat into the seat holders as shown and then push the rear of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat and then remove the hexagon wrench located on the bottom of the seat 2 Remove the bolts with the hexa gon wrench 3 Lift the seat rearward and up to re move it 1 Seat lock 2 Unlock 2 1 1 Projection 2 Seat holder 1 2 ...

Page 36: ...secure a helmet with the helmet holding cable 1 Remove the passenger seat See page 4 17 2 Remove the screwdriver from its holders on the passenger seat and then remove the helmet hold ing cable from the screwdriver TIP When removing the screwdriver slide the screwdriver toward the mark on the passenger seat 3 Pass the helmet holding cable through the buckle on the helmet strap 4 Hook the cable loo...

Page 37: ...enger seat 2 Remove the screwdriver then re move the helmet holding cable from the helmet 3 Store the cable under the seat by hooking the cable loops over the screwdriver install the screw driver in its original position and then hook the helmet holding ca ble over the hook on the bottom of the passenger seat 4 Install the passenger seat EAU83880 Storage compartment The storage compartment is loca...

Page 38: ...hanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring preload and there by soften the suspension turn the ad justing ring in direction b Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use t...

Page 39: ...ized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in...

Page 40: ...er seat 4 17 remove the straps from their hooks and then install the seat with the straps hanging out EAU70641 Auxiliary DC connector This vehicle is equipped with an auxil iary DC connector Consult your Yamaha dealer before installing any accessories 1 Luggage strap holder 2 Hook 1 Luggage strap holder 1 2 2 1 1 UB4C11E0 book Page 22 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet co...

Page 41: ...ng in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44895 Ignition circuit cut off system This system prevents in gear engine starts unless the clut...

Page 42: ...idestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be work...

Page 43: ...el Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 4 15 4 16 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Coolant Check coolant level in reservoir If necessary add recommended coolan...

Page 44: ...ubricate ca ble and grip housing 7 15 7 25 Control cables Make sure that operation is smooth Lubricate if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 23 7 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 16 7 18 Brake and shift pedals Make sure that operation is sm...

Page 45: ...essary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 23 ITEM CHECKS PAGE UB4C11E0 book Page 3 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 46: ... automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU83031 Starting the engine Under normal conditions shift the transmission into neutral before start ing the engine To start the engine with the transmission in gear the sidestand must be up and the clutch lever pulled To start the engine 1 Turn the main switch to ON and set the eng...

Page 47: ...hift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always u...

Page 48: ... as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed before shifting to ...

Page 49: ...ilter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6000 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17214 Parking When park...

Page 50: ...nless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drums and linings can beco...

Page 51: ...you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UB4C11E0 book Page 2 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engin...

Page 52: ... 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breath er system Check breather hose for cracks or damage R...

Page 53: ... 2 Air filter element Replace Every 24000 mi 37000 km 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Check for correct routing and clamp...

Page 54: ...ghly Every 500 mi 800 km and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 15 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 16 Brake lever pivot shaft Apply silicone grease lightly No ITEM ROUTINE INITIAL ODO...

Page 55: ...il leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Rear suspension link pivots Apply lithium soap based grease lightly Every 12000 mi 19000 km 25 Engine oil Change warm engine before draining 26 Engine oil filter car tridge Replace No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8...

Page 56: ...coolant 28 Front and rear brake switches Check operation 29 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 30 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 31 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 ...

Page 57: ... the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged UB4C11E0 book Page 8 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 58: ...r deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torqu...

Page 59: ... level surfa ce and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil level through the engine oil level check window located at the bottom left side of the crankcase TIP The engine oil should be...

Page 60: ...rtridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a to...

Page 61: ... foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil pressure warning light should go off...

Page 62: ...dards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant must be changed at the intervals specified in the...

Page 63: ...cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the coolant reservoir cap EAU33032 Changing the coolant The coolant must be changed at t...

Page 64: ...e easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air filter check hose under the air filter case 2 Clean and then install the hose EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it 1 Air fil...

Page 65: ...priate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature ...

Page 66: ... a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and rubber tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires sh...

Page 67: ...lling a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any dama...

Page 68: ...the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the pr...

Page 69: ...3 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear i...

Page 70: ...e fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing braking p...

Page 71: ...id immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 Changing the brake fluid...

Page 72: ...of the motorcycle and can lead to chain slippage or break age If distance A is more than 58 0 mm 2 28 in the chain can damage the frame swingarm and other parts To prevent this from occurring keep the drive chain slack within the specified limits ECA23070 EAU59921 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the locknut at each end of the...

Page 73: ...ding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11122 2 Wipe t...

Page 74: ...WA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed cor...

Page 75: ... bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UB4C11E0 book Page 26 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet...

Page 76: ...nd could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended lu...

Page 77: ...ratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591...

Page 78: ...s The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50212 Battery The battery is located under the rider seat See page 4 17 This model is equipped with a VRLA Valve Regulated Lead Acid battery There i...

Page 79: ...harge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main switch off then disconnec...

Page 80: ...y to ON and turn on the electrical circuit in question to check if the device operates 1 Starter relay cover 2 Fuse box 3 Spare main fuse 4 Main fuse 2 3 4 1 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse 2 for ECU 5 Backup fuse for clock 6 Radiator fan motor fuse 7 ABS solenoid fuse 8 ABS motor fuse 9 Parking lighting fuse 10 Auxiliary fuse 11 ABS control unit fuse 12 Spar...

Page 81: ... oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the ...

Page 82: ...cover then connect the coupler TIP When installing the headlight bulb cov er make sure the arrow mark faces up wards 6 Install the headlight unit as shown and then install the washer and bolt on each side 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Bolt and washer 1 Headlight coupler 2 Headlight bulb cover 1 1 2 1 Headlight bulb holder 2 Headlight bulb 1 2 1 Arrow mark 1 UB4C11...

Page 83: ...unterclockwise 3 Remove the burnt out bulb by pulling it out of the socket 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the headlight unit EAU70540 Brake tail light This model is equipped with an LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it 1 Auxiliary light bulb socket 1 1 Auxi...

Page 84: ...ut bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the turn signal light unit by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 1 Turn signal light unit 2 Screw 1 2 1 Turn signal light bulb socket 1 Turn signal light bulb 1 1 UB4C11E0 book Page 35 Thursday Octob...

Page 85: ...te light unit by installing the collars washers and nuts EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance stands when removing the front or rear wheel or when performing other maintenance that requires the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance 1 License plate lig...

Page 86: ...to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and make sure there are no ope...

Page 87: ...ck the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start Check the ignition Th...

Page 88: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for lea...

Page 89: ...yed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not use high pressure wash...

Page 90: ...h or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner YAMACLEAN Glass Cleaner or windshield pol...

Page 91: ...ly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering...

Page 92: ...ll limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all control c...

Page 93: ...r higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Regular unleaded gasoline E10 acceptable Fuel tank capacity 14 L 3 7 US gal 3 1 Imp...

Page 94: ... brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Headlight Bulb type Halogen bulb Bulb wattage Headlight H4 60 0 W 55 0 W Brake tail light LED Front turn signal position light 21 0 W 5 0 W ...

Page 95: ...MBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number ...

Page 96: ...y tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 Key identificati...

Page 97: ...ha Prod uct This data if collected at all is col lected either through your use of connected device applications or through diagnostic tools and is used by Yamaha its affiliates and servicers generally to provide more effective ser vice and maintenance of your Yamaha product as well as to continue to pro vide and improve quality products fea tures and services Yamaha will not disclose this data to...

Page 98: ...fect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE West Building W...

Page 99: ...oise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler Exh...

Page 100: ...rk is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 490...

Page 101: ...55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UB4C11E0 book Page 7 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 102: ...warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYST...

Page 103: ...torcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warranty service you must take...

Page 104: ...o deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even fo...

Page 105: ...your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UB4C11E0 book Page 11 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engin...

Page 106: ...nk cap 4 14 Fuses replacing 7 31 H Handlebar switches 4 10 Hazard switch 4 11 Headlight bulb replacing 7 32 Helmet holding cable 4 18 High beam indicator light 4 2 Horn switch 4 11 I Identification numbers 10 1 Ignition circuit cut off system 4 23 Indicator lights and warning lights 4 2 K Key identification number 10 2 L Labels location 1 1 License plate light bulb replacing 7 36 Luggage strap hol...

Page 107: ...7 38 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 35 Turn signal switch 4 11 V Valve clearance 7 16 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 10 Warranty limited 10 8 Wheel bearings checking 7 29 Wheels 7 18 Y Yamalube 7 13 UB4C11E0 book Page 2 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com sea...

Page 108: ...UB4C11E0 book Page 3 Thursday October 11 2018 11 23 AM Downloaded from ManualsNet com search engine ...

Page 109: ...box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manuals are available throug...

Page 110: ...DIC183 PRINTED IN JAPAN 2018 10 0 7 1 CR E PRINTED ON RECYCLED PAPER Downloaded from ManualsNet com search engine ...

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Yamaha MT07K, Owner'S Manual

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