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Yamaha MT-10 SP 2016, Owner'S Manual

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Periodic maintenance and adjustment

7-21

1

2

3

4

5

6

7

8

9

10

11

12

EAU74130

Adjusting the clutch lever free

play

Measure the clutch lever free play as
shown.

Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).

TIP

If the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.

1. Fully turn the adjusting bolt at the

clutch lever in direction (a) to loos-
en the clutch cable.

2. Loosen the locknut further down

the clutch cable.

3. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).

4. Tighten the locknut.

EAU37914

Checking the brake lever free

play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14212

A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-

1. Clutch lever free play

2. Clutch lever free play adjusting bolt

Clutch lever free play:

5.0–10.0 mm (0.20–0.39 in)

1

2

(a)

(b)

1. Locknut

2. Clutch lever free play adjusting nut

(b)

1

2

(a)

1. No brake lever free play

1

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Summary of Contents for MT-10 SP 2016

Page 1: ...OWNER S MANUAL MTN1000D BW8 28199 E00 q Read this manual carefully before operating this vehicle BW8 9 E0_1_Euro_E_Hyoshi indd 1 2016 12 13 11 10 32...

Page 2: ...EN 300 330 2 V1 6 1 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive...

Page 3: ...ouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha d...

Page 4: ...lert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could re...

Page 5: ...1000D OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition October 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly proh...

Page 6: ...ng 6 2 Tips for reducing fuel consumption 6 3 Engine break in 6 3 Parking 6 4 Periodic maintenance and adjustment 7 1 Owner s tool kits 7 2 Periodic maintenance chart for the emission control system 7...

Page 7: ...Replacing the fuses 7 32 Vehicle lights 7 35 Supporting the motorcycle 7 35 Troubleshooting 7 35 Troubleshooting charts 7 37 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8...

Page 8: ...e vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The f...

Page 9: ...dents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield...

Page 10: ...to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the...

Page 11: ...ability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum...

Page 12: ...n Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the motorcycle such as the frame or upper front fork triple clamp and not for example to rubber mount ed h...

Page 13: ...ight page 7 35 2 ERS coupler page 4 33 3 Spring preload adjusting bolt page 4 33 4 Battery page 7 30 5 Spring preload adjusting ring page 4 34 6 Shift pedal page 4 27 7 Engine oil level check window p...

Page 14: ...tor fuse page 7 32 3 Owner s tool kit page 7 2 4 Fuel tank cap page 4 29 5 ERS coupler page 4 33 6 Spring preload adjusting bolt page 4 33 7 Coolant reservoir page 7 13 8 Engine oil filler cap page 7...

Page 15: ...utch lever page 4 27 2 Left handlebar switches page 4 3 3 Auxiliary DC jack page 4 36 4 Main switch steering lock page 4 2 5 Instrument panel page 4 5 4 8 6 Front brake fluid reservoir page 7 23 7 Rig...

Page 16: ...of three different control maps which regulate throttle valve opening in relation to the degree of throttle grip op eration thus providing you with a selec tion of modes to fit your preferences and t...

Page 17: ...k the vehicle as soon as possible 4 Have a Yamaha dealer check the vehicle and turn off the warn ing light QSS The quick shift system allows for full throttle clutch lever less electroni cally assiste...

Page 18: ...h WARNING EWA16341 Improper use of the cruise con trol system may result in loss of control which could lead to an accident Do not activate the cruise control system in heavy traffic poor weather con...

Page 19: ...you do not set a new cruising speed when you return the throttle grip the vehicle will decelerate to the previously set cruising speed Deactivating the cruise control sys tem Perform one of the follo...

Page 20: ...then go off When not traveling with a set cruising speed if the start engine stop switch is set to the position the engine stalls or the sidestand is lowered then the indicator light will go off the...

Page 21: ...S LOST If the code re registering key is lost regis tering new codes in the stan dard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is requ...

Page 22: ...al circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary light come on and the engine can be start ed The key cannot be removed TIP The headlights come on au...

Page 23: ...y in and turn it to OFF EAU74220 Parking The hazard lights can be turned on but all other electrical systems are off The key can be removed The steering must be locked before the key can be turned to...

Page 24: ...this switch to to stop the engine in case of an emergency such as when the vehicle overturns or when the throt tle cable is stuck EAU66010 Hazard switch With the key in the ON or posi tion use this sw...

Page 25: ...itch as follows Rotate up rotate the wheel upward to scroll up left or increase a setting value Rotate down rotate the wheel down ward to scroll down right or decrease a setting value Short push brief...

Page 26: ...not come on at all or if the warning light remains on have a Yamaha dealer check the vehi cle EAU69891 ABS warning light In normal operation this warning light comes on when the key is turned to ON an...

Page 27: ...ome on initially when the key is turned to ON if the indicator light remains on or if the indicator light flashes in a pattern if a problem is detected in the immobilizer system the immobilizer system...

Page 28: ...ht This warning light comes on if a prob lem is detected in the electronic sus pension or steering damper TIP When the vehicle is turned on this light should come on for a few seconds and then go off...

Page 29: ...powered on the tachometer will sweep across the r min range and then return to zero TIP In TRACK MODE the tachometer starts at 5000 r min In STREET MODE the tachome ter can be color adjusted and has a...

Page 30: ...ting after 9999 9 km has been reached When the fuel tank reserve level has been reached F TRIP ap pears automatically and begins re cording distance traveled from that point After refueling and travel...

Page 31: ...al scrolling is not possible TIP Under certain conditions such as when the vehicle is in motion the throttle grip is turned excessive wheel slip is detected etc certain YRC items cannot be adjusted Wh...

Page 32: ...g the MENU screen will automatically stop the lap timer Whenever the lap timer is stopped the current lap will not be record ed The lap time record can be viewed and reset from the MENU screen Warning...

Page 33: ...the vehicle Fuel level warning This icon comes on when approximate ly 4 0 L 1 06 US gal 0 88 Imp gal of fuel remains in the tank Error mode warning Err When an internal error occurs the error mode wa...

Page 34: ...icle motion be detected the screen will automatically exit MENU and change to the main screen Display Mode There are two main screen display modes STREET MODE and TRACK MODE To set the main screen dis...

Page 35: ...S 1 to minimize traction con trol TCS 2 for a moderate level of trac tion control and use TCS 3 for rainy days or whenever maximum traction control is desirable TIP TCS can only be turned on or off vi...

Page 36: ...thin a 5 to 5 offset of their factory preset settings There are three manual setting modes M 1 M 2 and M 3 When a manual mode is selected the SCU does not ac tively adjust the suspension compres sion...

Page 37: ...RS mode sus pension settings repeat from step 2 When finished select the mark located on the left to return to the main YRC Setting menu Lap Time This module allows you to view and de lete the lap tim...

Page 38: ...3 Select YES to delete all lap time data Select NO to exit and return to the previous screen without re setting the lap record Maintenance This function allows you to record dis tance traveled betwee...

Page 39: ...ters the fuel con sumption units can be changed be tween km L or L 100km When using miles MPG will be available To set the distance or fuel consumption units 1 From the MENU screen select Unit 2 km or...

Page 40: ...photo sensor also controls a subtle automatic brightness adjustment function within both day and night modes to suit ambient light conditions To set the wallpaper 1 From the MENU screen select Wallpa...

Page 41: ...hift indicator pattern to ON Flash or OFF and adjust at what r min the indicator will come on and go off Adjust the brightness of the shift indicator Set the tachometer color display to ON or OFF and...

Page 42: ...ort push the wheel switch to confirm the setting and exit Tach IND Setting This function allows you to turn the ta chometer color display on or off When turned off the tachometer will display all r mi...

Page 43: ...nge bar start setting range 8000 11800 r min 8 Select the triangle symbol to exit Peak Rev IND Setting This module allows you to turn the rev 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND...

Page 44: ...e four display groups To set the display groups 1 Select Display Setting 2 DISPLAY 1 DISPLAY 2 DIS PLAY 3 and DISPLAY 4 are dis played 3 For example let s select DIS PLAY 1 STREET MODE 1 1 STREET MODE...

Page 45: ...uel consumption CRNT FUEL current fuel consumption 6 Select STREET MODE 1 2 or TRACK MODE to set the remain ing DISPLAY 1 group items 7 Select the triangle symbol to exit To set the other display grou...

Page 46: ...me highlighted 5 Set the minutes figure by rotating and then short push the wheel switch 6 Short push the wheel switch again to exit and go back to MENU screen All Reset This function resets everythin...

Page 47: ...nt mesh transmission When the quick shift system is turned on the shift switch senses shift pedal movement and allows for upshifting without operating the clutch lever See QSS on page 4 15 for more in...

Page 48: ...he ABS is activated a pulsating sensation may be felt at the brake lever or brake pedal In this situation continue to apply the brakes and let the ABS work do not pump the brakes as this will reduce b...

Page 49: ...ABS is oper ating However special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performan...

Page 50: ...f sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the...

Page 51: ...fueling Your Yamaha engine has been de signed to use premium unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a gasoline of a different brand Use of...

Page 52: ...with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such...

Page 53: ...his model is is equipped with HLINS electronic racing suspension The compression and rebound damp ing forces are electronically adjusted See ERS on page 4 16 NOTICE ECA22471 Use extra care to avoid sc...

Page 54: ...usted See ERS on page 4 16 NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload The spring preload adjustment is per formed manu...

Page 55: ...e shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to...

Page 56: ...e of or damage to the engine EAU49453 Auxiliary DC jack WARNING EWA14361 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC jack is not being use...

Page 57: ...rtain situations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the sides tand cann...

Page 58: ...ts starting when the trans mission is in gear and the sides tand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the...

Page 59: ...After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridd...

Page 60: ...his vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions crack...

Page 61: ...lubricate cable and grip housing 7 17 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubrica...

Page 62: ...0 11 12 Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha...

Page 63: ...start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU78762 Starting the engin...

Page 64: ...light circuit check 2 Shift the transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 3 Start the engine by pus...

Page 65: ...nd avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU...

Page 66: ...e break in period the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA...

Page 67: ...5123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or...

Page 68: ...hase The service information included in this manual and the tools provided in the tool kits are intended to assist you in the performance of preventive mainte nance and minor repairs However other to...

Page 69: ...c maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi...

Page 70: ...ction system Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 60...

Page 71: ...4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake...

Page 72: ...erly tightened 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate with lithium soap based grease 18 Clutch lever pivot shaft Lubricate with lithium soap bas...

Page 73: ...ry 3 years 28 EXUP system Check operation cable free play and pulley position 29 Front and rear brake switches Check operation 30 Moving parts and cables Lubricate 31 Throttle grip housing and cable C...

Page 74: ...to avoid damaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake...

Page 75: ...ms yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug...

Page 76: ...ould be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the e...

Page 77: ...engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartrid...

Page 78: ...own NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of...

Page 79: ...ion the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU20095 To check the coolant level 1 Place the vehicle on a level sur face and hold it in...

Page 80: ...tent of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 EAU73983 To change the coolant 1 Place the vehicle on a level sur face and let the engine co...

Page 81: ...he coolant is completely drained thoroughly flush the cool ing system with clean tap water 9 Install the collars coolant reservoir and its covers by placing them in the original position and then in s...

Page 82: ...d then turn it off 18 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap...

Page 83: ...er element EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21386 Checking the throttle grip free play Measure the throt...

Page 84: ...l times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA18370 Operati...

Page 85: ...first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only...

Page 86: ...erating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be che...

Page 87: ...o increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b 4 Tighten the locknut EA...

Page 88: ...g the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each fron...

Page 89: ...2 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if n...

Page 90: ...e brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22733 Changing the brake fluid Have a Yamaha dealer change the brak...

Page 91: ...lt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward TIP Using the alignm...

Page 92: ...olvents ECA11122 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as th...

Page 93: ...hat the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover...

Page 94: ...he operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does no...

Page 95: ...t To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING...

Page 96: ...eering EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the whee...

Page 97: ...cal accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery...

Page 98: ...circuits are located behind the left side panels To access fuse boxes remove and in stall the left side panel A and B as fol lows 1 Remove the quick fasteners and then remove the left side panel A off...

Page 99: ...ter pin flush with the fastener head 1 Left side panel B 2 Washer 3 Bolt 1 Brake light fuse 2 Cruise control fuse 3 Spare fuse 1 3 2 3 2 1 1 Ignition fuse 2 Signaling system fuse 3 ABS ECU fuse 4 Head...

Page 100: ...e key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system Specified fuses Main f...

Page 101: ...ceive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of...

Page 102: ...Periodic maintenance and adjustment 7 36 1 2 3 4 5 6 7 8 9 10 11 12 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage BW8 9 E0_1 book 36...

Page 103: ...or replace the spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha deale...

Page 104: ...n the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that...

Page 105: ...ore cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark p...

Page 106: ...tremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into...

Page 107: ...brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac eto...

Page 108: ...park plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter...

Page 109: ...pe or higher JASO stan dard MA Engine oil quantity Oil change 3 90 L 4 12 US qt 3 43 Imp qt With oil filter removal 4 10 L 4 33 US qt 3 61 Imp qt Coolant quantity Coolant reservoir up to the maximum l...

Page 110: ...type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single...

Page 111: ...rol ON indicator light LED Immobilizer system indicator light LED Shift timing indicator light LED Traction control system indicator warning light LED Fuse s Main fuse 50 0 A Terminal fuse 1 2 0 A Hea...

Page 112: ...aler VEHICLE IDENTIFICATION NUM BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record...

Page 113: ...earch and de velopment purposes This data will be uploaded only when a special Yamaha diagnostic tool is attached to the vehi cle such as when maintenance checks or service procedures are performed Al...

Page 114: ...22 Front fork adjusting 4 33 Front fork checking 7 29 Fuel 4 30 Fuel consumption tips for reducing 6 3 Fuel tank cap 4 29 Fuel tank overflow hose 4 32 Fuses replacing 7 32 G Glossary 3 3 H Handlebar s...

Page 115: ...17 Tires 7 18 Tool kit 7 2 Traction control system indicator light 4 6 Troubleshooting 7 35 Troubleshooting charts 7 37 Turn signal indicator lights 4 6 Turn signal switch 4 4 V Valve clearance 7 18 V...

Page 116: ...BW8 9 E0_1 book 3...

Page 117: ...BW8 9 E0_1_Euro_E_Hyoshi indd 3 2016 12 13 11 10 32...

Page 118: ...Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2016 12 0 3 1 E BW8 9 E0_1_Euro_E_Hyoshi indd 4 2016 12 13 11 10 32...

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