Yamaha MT-10 2019 Owner'S Manual Download | Manualshive

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Periodic maintenance and adjustment

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WARNING

EWA10601

This motorcycle is fitted with su-
per-high-speed tires. Note the fol-
lowing points in order to make the
most efficient use of these tires.



Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.



Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any
high-speed riding to ride con-
servatively for approximately
100 km (60 mi) after installing a
new tire.



The tires must be warmed up
before a high-speed run.



Always adjust the tire air pres-
sure according to the operating
conditions.

EAU21963

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.



The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.



The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU74130

Adjusting the clutch lever free

play

Measure the clutch lever free play as
shown.

Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).

1. Clutch lever free play

2. Clutch lever free play adjusting bolt

Clutch lever free play:

5.0–10.0 mm (0.20–0.39 in)

1

2

(a)

(b)

B67-9-E4.book 19 ページ２０１９年７月１９日　金曜日　午後４時２３分

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Summary of Contents for MT-10 2019

Page 1: ...B67 28199 E4 q Read this manual carefully before operating this vehicle OWNER S MANUAL MTN1000 B67 9 E4_Hyoshi indd 1 2019 08 01 10 17 43 ...

Page 2: ... 2014 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio frequency power 49 0 dBµV m Manufacturer YAMAHA MOTOR ELECTRONICS Co Ltd 1450 6 Mori Mori machi Shuchi Gun Shizuoka 437 0292 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk 1117 ZN...

Page 3: ...jury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ...

Page 4: ...potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNI...

Page 5: ...S MANUAL 2020 by Yamaha Motor Co Ltd 1st edition August 2019 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan B67 9 E4 book 2 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 6: ...e engine 6 1 Shifting 6 2 Tips for reducing fuel consumption 6 3 Engine break in 6 3 Parking 6 4 Periodic maintenance and adjustment 7 1 Tool kit 7 2 Periodic maintenance charts 7 3 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister 7 10 Engine oil 7 10 Why Yamalube 7 14 Coolant 7 14 Air filter element ...

Page 7: ...tery 7 29 Replacing the fuses 7 30 Vehicle lights 7 33 Supporting the motorcycle 7 34 Troubleshooting 7 34 Troubleshooting charts 7 35 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 2 Vehicle data recording 10 2 Index 11 1 B67 9 E4 book 2 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 8: ...operly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorc...

Page 9: ...e result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abr...

Page 10: ...orcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts...

Page 11: ...improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac ce...

Page 12: ...tached to solid parts of the motorcycle such as the frame or upper front fork triple clamp and not for example to rubber mount ed handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the motorcycle will ...

Page 13: ... damping force adjuster page 4 22 5 Battery page 7 29 6 Fast compression damping force adjuster page 4 24 7 Slow compression damping force adjuster page 4 24 8 Spring preload adjuster page 4 24 9 Rebound damping force adjuster page 4 24 10 Shift pedal page 4 16 11 Engine oil level check window page 7 10 12 Engine oil filter cartridge page 7 10 13 Fuses page 7 30 B67 9 E4 book 1 ページ２０１９年７月１９日金曜日 ...

Page 14: ... 3 Fuel tank cap page 4 18 4 Spring preload adjuster page 4 22 5 Rebound damping force adjuster page 4 22 6 Compression damping force adjuster page 4 22 7 Coolant reservoir page 7 14 8 Engine oil filler cap page 7 10 9 Brake pedal page 4 17 10 Rear brake fluid reservoir page 7 22 B67 9 E4 book 2 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 15: ...e 4 16 2 Left handlebar switches page 4 3 3 Auxiliary DC jack page 4 27 4 Main switch steering lock page 4 2 5 Multi function meter unit page 4 8 6 Front brake fluid reservoir page 7 22 7 Right handlebar switches page 4 3 8 Throttle grip page 7 16 9 Brake lever page 4 16 B67 9 E4 book 3 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 16: ...h located on the left han dlebar The cruise control system indicator light will come on 2 Push the SET side of the cruise control setting switch to activate the cruise control system Your current traveling speed will be come the set cruising speed The cruise control setting indicator light SET will come on Adjusting the set cruising speed While the cruise control system is oper ating push the RES ...

Page 17: ...G EWA16351 It is dangerous to use the resume function when the previously set cruising speed is too high for cur rent conditions TIP Pushing the power switch while the system is operating will turn the system off completely and erase the previously set cruising speed You will not be able to use the resume function until a new cruising speed has been set Automatic deactivation of the cruise control...

Page 18: ... cruising speed If this occurs accelerate to the desired traveling speed using the throttle When the vehicle is traveling downhill the actual traveling speed may become higher than the set cruising speed If this oc curs the setting switch cannot be used to adjust the set cruising speed To reduce the traveling speed apply the brakes When the brakes are applied the cruise con trol system will become...

Page 19: ...t a substitute for riding appropriately for the conditions Traction control cannot prevent loss of traction due to excessive speed when entering turns when accelerating hard at a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any vehicle approach surfaces that may be slippery with caution and avoid especially slip pery surfaces With the throttle closed push this...

Page 20: ... control can be turned on or off only when the vehicle is stopped When the key is turned to ON traction control is turned on and set to TCS 1 2 or 3 whichev er was last selected Turn the traction control system off to help free the rear wheel if the ve hicle gets stuck in mud sand or other soft surfaces NOTICE ECA16801 Use only the specified tires See page 7 17 Using different sized tires will pre...

Page 21: ...The quick shift system allows for full throttle clutch lever less upshifts When the shift switch detects motion in the shift pedal engine power and drive torque are momentarily adjusted to al low the upshift to occur TIP The quick shift system operates when traveling at least 20 km h 12 mi h with an engine speed of 2000 r min or high er and only when accelerating It does not operate when the clutc...

Page 22: ...key for driving TIP Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can s...

Page 23: ...he key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or...

Page 24: ...EAU73922 Dimmer Pass switch PASS Set this switch to for the high beam and to for the low beam To flash the high beam push the pass side PASS of the switch while the headlights are on low beam TIP When the switch is set to low beam only the left headlight bulb comes on When the switch is set to high beam both headlights come on 1 Push 2 Turn 1 2 1 Select switch SELECT 2 Traction control system swit...

Page 25: ... in case of an emergency such as when the vehicle overturns or when the throt tle cable is stuck EAU66010 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA...

Page 26: ...n gine immediately and check oil level If the oil level is below the minimum level add sufficient oil of the recom mended type to raise it up to the cor rect level If the oil pressure warning light remains on even if the oil level is correct immediately turn the en gine off and have a Yamaha dealer check the vehicle TIP If the warning light does not go off after starting the engine check the engin...

Page 27: ...agnostic system TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU69892 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning light comes on while riding the anti lock brake system m...

Page 28: ...icator light will flash steadily to indicate the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially ...

Page 29: ...r a coolant air temperature display an eco indicator a transmission gear display a drive mode display a TCS display a QS indicator a multi function display TIP To switch the multi function meter unit between kilometers and miles push the CLOCK button and RESET but ton at the same time 1 CLOCK button 2 RESET button 1 2 1 Transmission gear display 2 Clock 3 Tachometer 4 Coolant temperature display a...

Page 30: ...the ta chometer red zone Red zone 11800 r min and above Clock The clock uses a 12 hour time system To set the clock 1 Turn the key to ON 2 Push the CLOCK button for two seconds 3 When the hour digits start flashing push the RESET button to set the hours 4 Push the CLOCK button and the minute digits will start flashing 5 Push the RESET button to set the minutes 6 Push the CLOCK button and then rele...

Page 31: ...ode Coolant temperature This mode shows the coolant tempera ture from 40 C to 124 C in 1 C incre ments If the message Hi flashes stop the ve hicle then stop the engine and let the engine cool See page 7 36 TIP When the coolant temperature is below 40 C Lo will be displayed The coolant temperature varies with changes in the weather and engine load Air temperature This mode shows the air temperature...

Page 32: ... speed Transmission gear display This display shows the selected gear The neutral position is indicated by N and by the neutral indicator light Drive mode display This display indicates which drive mode has been selected 1 2 or 3 For more details on the modes and on how to select them see page 3 3 TCS display This display indicates which traction control system setting has been select ed 1 2 3 or ...

Page 33: ...onsumption calculator screen brightness and shift indica tor light control mode TIP The odometer will lock at 999999 The tripmeters reset and continue counting after 9999 9 is reached Push the SELECT switch to switch the display between the odometer mode ODO tripmeter modes TRIP 1 and TRIP 2 instantaneous fuel consumption mode km L or L 100 km average fuel consumption mode AVE km L or AVE L 100 km...

Page 34: ...mption display can be set to either km L L 100 km or MPG when the multi function meter unit has been set to miles km L The distance that can be traveled on 1 0 L of fuel under the current riding conditions is shown L 100 km The amount of fuel necessary to travel 100 km under the current riding conditions is shown MPG The distance that can be traveled on 1 0 Imp gal of fuel un der the current ridin...

Page 35: ... This function allows you to set the indicator light to on flash or off Shift indicator light on r min This function allows you to select the engine speed at which the indi cator light will be activated Shift indicator light off r min This function allows you to select the engine speed at which the indi cator light will be deactivated Shift indicator light brightness This function allows you to ad...

Page 36: ...ne speed for acti vating the indicator light 2 Push the CLOCK button to con firm the selected engine speed The control mode changes to the shift indicator light off r min func tion To set the shift indicator light off r min TIP The shift indicator light can be set between 7000 r min and 13000 r min in increments of 200 r min Be sure to set the off r min to a higher engine speed than the on r min s...

Page 37: ... mesh transmission When the quick shift system is turned on the shift switch senses shift pedal movement and allows for upshifting without operating the clutch lever See page 3 6 EAU26826 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To...

Page 38: ...ted a pulsating sensation may be felt at the brake lever or brake pedal In this situation continue to apply the brakes and let the ABS work do not pump the brakes as this will reduce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rou...

Page 39: ...wever special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance of the ABS will result EAU13076 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank c...

Page 40: ...urces of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel im...

Page 41: ...Yamaha engine has been de signed to use premium unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the...

Page 42: ... op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long i...

Page 43: ...is model is equipped with adjustable suspension The spring preload re bound damping force and compres sion damping force of each leg can be adjusted WARNING EWA10181 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result NOTICE ECA22471 Use extra care to avoid scratch ing the gold anodized finish when making suspension ad justments To avoid damaging the susp...

Page 44: ...g turn the adjusting bolt on each fork leg in direction b TIP When turning a damping force ad juster in direction a the 0 click position and the 1 click position may be the same Although a damping force adjuster 1 Spring preload adjusting nut Spring preload setting Minimum soft 0 turn s in direction a Standard 9 turn s in direction a Maximum hard 15 turn s in direction a after fully turning in dir...

Page 45: ...n beyond the maximum or minimum settings Spring preload 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b The spring preload setting is deter mined by measuring distance A The longer distance A is the high er the spri...

Page 46: ...he compression damping turn the adjusting bolt in direction b Slow compression damping force To increase the compression damping force and thereby harden the slow compression damping turn the adjust ing screw in direction a To decrease Spring preload Minimum soft Distance A 77 5 mm 3 05 in Standard Distance A 81 5 mm 3 21 in Maximum hard Distance A 85 5 mm 3 37 in Tightening torque Locknut 25 N m ...

Page 47: ... handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock...

Page 48: ...factory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU49454 Auxiliary DC jack A 12 V accessory connected to the auxiliary DC jack can be used when the main switch is on NOTICE ECA15432 The accessory connected to the auxiliary DC jack should not be used with the engine turned off and the load must never exceed 12 W 1 0 ...

Page 49: ...s part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the sides tand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator result...

Page 50: ...ever is pulled and the sidestand is up Also it will stop the running engine should the sides tand be lowered while the transmission is in gear Periodically check this system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 4 2 and 4 3 for switch operation information B67 9 E4 book 29 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 51: ...fter the engine has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha de...

Page 52: ...check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 19 4 21 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Coolant Check coolant level in reservoir...

Page 53: ...able and grip housing 7 16 7 25 Control cables Make sure that operation is smooth Lubricate if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 23 7 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 19 Brake and shift pedals Make sure that operation is smooth Lubric...

Page 54: ...ruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 28 ITEM CHECKS PAGE B67 9 E4 book 3 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 55: ...en pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU74012 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear ...

Page 56: ...elec trical circuit 3 Start the engine by pushing the side of the stop run start switch If the engine fails to start release the stop run start switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate hard when th...

Page 57: ...hifting down and avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16842 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing mater...

Page 58: ...period the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehi...

Page 59: ...f the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 2 for more in formation about carbon monox ide WARNING EWA15461 Brake...

Page 60: ...nformation included in this manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 B...

Page 61: ...ce chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Chec...

Page 62: ... Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi B67 9 E4 book 4 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 63: ...ake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tread depth and for damage Replace if necessary C...

Page 64: ...ed 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate with lithium soap based grease 18 Clutch lever pivot shaft Lubricate with lithium soap based grease 19 Shift pedal pivot shaft Lubricate with lithium soap based grease 20 Sidestand Check operation Lubricate with lithium soap based grease 21 Sidestand switch Check operation and replace if necessary 22 ...

Page 65: ...8 EXUP system Check operation cable free play and pulley position 29 Front and rear brake switches Check operation 30 Moving parts and cables Lubricate 31 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 32 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MA...

Page 66: ...amaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged B67 9 E4 book...

Page 67: ...Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the ...

Page 68: ...ide In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance chart NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils l...

Page 69: ...mum level marks 4 If the engine oil is at or below the minimum level mark remove the oil filler cap and add oil 5 Check the O ring for damage and replace if necessary 6 Install the engine oil filler cap To change the engine oil and filter 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler...

Page 70: ...ter wrench is available at a Yamaha dealer 5 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 6 Install a new oil filter cartridge and then tighten to the specified torque 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter cartridge 2 Oil filter wrench 1 2 1 O ring 1 Torque wrench 1 1 B67 9 E4 book 12 ページ２０１９年７月１９日...

Page 71: ...und immediately stop the en gine and check for the cause TIP After the engine is started the oil pres sure warning light should go off if the oil level is sufficient NOTICE ECA20860 If the oil pressure warning light flick ers or remains on even if the oil level is correct immediately turn the en gine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few min utes until th...

Page 72: ... coolant level should be checked regularly In addition the coolant must be changed at the intervals specified in the periodic maintenance chart TIP If genuine Yamaha coolant is not avail able use an ethylene glycol antifreeze containing corrosion inhibitors for alu minum engines and mix with distilled water at a 1 1 ratio EAU20097 To check the coolant level Since the coolant level varies with en g...

Page 73: ...ck the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the coolant reservoir cap EAU33032 Changing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the...

Page 74: ...e valves are an important engine component and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventually engine damage To pre vent this from occurring have your Yamaha dealer check and adjust the valve clearance at regular intervals TIP T...

Page 75: ...iding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked ...

Page 76: ...metimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are ...

Page 77: ...s regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can...

Page 78: ...t in direction b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system b...

Page 79: ... wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU48071 Rear brake pads Each rear brake pad is provided wit...

Page 80: ...fluid level goes down suddenly have a Yamaha dealer check the cause before further rid ing WARNING EWA15991 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing braking performance Clean the filler cap before re moving Use only DOT 4 brake fluid from a sealed container Use only the specified...

Page 81: ... the motorcycle on the sides tand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the motorcy cle and ca...

Page 82: ... drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene an...

Page 83: ...possi ble to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely instal...

Page 84: ...ore each ride and the pedal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Recommended lubricant Lithium soap based grease B67 9 E4 book 26 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 85: ...ave a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the swingarm pivots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lith...

Page 86: ...handlebars several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic...

Page 87: ...since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical att...

Page 88: ...ositive lead ECA16304 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure to turn the main switch off then con nect the positive lead before connecting the negative lead ECA16842 4 After installation make sure that the battery leads are pr...

Page 89: ...s 1 Remove the quick fasteners and then remove the left side panel A off TIP The quick fasteners are removed by pushing in the center pin and then pull ing the fastener out 2 Remove the bolts and washers and then remove the left side pan el B off 1 Starter relay cover 1 1 Quick fastener 2 Left side panel A 1 2 1 Left side panel B 2 Washer 3 Bolt 1 Brake light fuse 2 Cruise control fuse 3 Spare fus...

Page 90: ...it in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 Ignition fuse 2 Signaling system fuse 3 ABS ECU fuse 4 Headlight fuse 5 Hazard fuse 6 Terminal fuse 1 for auxiliary DC jack 7 Spare fuse 7 1 2 3 ...

Page 91: ...ve a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 50 0 A Terminal fuse 1 2 0 A Headlight fuse 10 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Radiator fan motor fuse 15 0 A Sub radiator fan motor fuse 10 0 A ABS motor fuse 30 0 A Hazard fuse 7 5 A ABS ECU fuse 7 5 A ABS solenoid fuse 10 0 A ...

Page 92: ... loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha pa...

Page 93: ... the spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The en...

Page 94: ...g sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooli...

Page 95: ...eas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechan...

Page 96: ...if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning ...

Page 97: ... WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking perfor mance and cornering behavior EAU83450 Cleaning t...

Page 98: ...th a carburetor To prevent fuel deposits from building up drain the fuel in the carburetor float chamber into a clean contain er Retighten the drain bolt and pour the fuel back into the fuel tank 6 Use a quality engine fogging oil ac cording to product instructions to protect internal engine compo nents from corrosion If engine fog ging oil is not available perform the following steps for each cyl...

Page 99: ...r attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible Do not charge a VRLA battery with a convention al charger ECA26330 TIP If the battery will be removed charge it once a month and store it in a temperate location between 0 30 C 32 90 F See page 7 29 for more informa tion on charging and storing the battery B67 9 E4 b...

Page 100: ...igher JASO stan dard MA Engine oil quantity Oil change 3 90 L 4 12 US qt 3 43 Imp qt With oil filter removal 4 10 L 4 33 US qt 3 61 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 25 L 2 38 US qt 1 98 Imp qt Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 17 L 4 5 US gal 3...

Page 101: ... brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light LED Rear turn signal light LED Auxiliary light LED License plate light LED B67 9 E4 book 2 ページ２０１９...

Page 102: ...E IDENTIFICATION NUM BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine...

Page 103: ... cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Vehicle data uploaded wi...

Page 104: ...ling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner B67 9 E4 book 3 ページ２０１９年７月１９日金曜日午後４時２３分 ...

Page 105: ...ads checking 7 21 Front fork adjusting 4 22 Front fork checking 7 28 Fuel 4 19 Fuel consumption tips for reducing 6 3 Fuel tank cap 4 18 Fuel tank overflow hose 4 21 Fuses replacing 7 30 H Handlebar switches 4 3 Hazard switch 4 4 High beam indicator light 4 5 Horn switch 4 4 I Identification numbers 10 1 Ignition circuit cut off system 4 29 Immobilizer system 4 1 Immobilizer system indicator light...

Page 106: ...3 Tool kit 7 2 Traction control system 3 4 Traction control system indicator light 4 6 Traction control system switch 4 4 Troubleshooting 7 34 Troubleshooting charts 7 35 Turn signal indicator lights 4 5 Turn signal switch 4 4 V Valve clearance 7 16 Vehicle identification number 10 1 Vehicle lights 7 33 W Wheel bearings checking 7 29 Wheels 7 19 Y Yamalube 7 14 B67 9 E4 book 2 ページ２０１９年７月１９日金曜日午...

Page 107: ...B67 9 E4_Hyoshi indd 3 2019 08 01 10 17 43 ...

Page 108: ...Original instructions PRINTED IN JAPAN 2019 08 0 1 1 E B67 9 E4_Hyoshi indd 4 2019 08 01 10 17 43 ...

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