CAMSHAFT
5-23
EAS30256
REMOVING THE CAMSHAFT
1. Remove:
• Camshaft assembly “1”
TIP
Screw the M6 bolts “2” into the threaded end of
the camshaft assembly, and then pull out the
camshaft.
EAS32364
CHECKING THE CAMSHAFT ASSEMBLY
1. Check:
• Camshaft lobes
Blue discoloration/pitting/scratches
→
Re-
place the camshaft assembly.
2. Measure:
• Camshaft lobe dimensions “a”
Out of specification
→
Replace the camshaft
assembly.
3. Measure:
• Camshaft runout
Out of specification
→
Replace the camshaft
assembly.
4. Check:
• Camshaft oil passage
Obstruction
→
Blow out with compressed air.
5. Check:
• Decompression system
TIP
• Check that the decompression lever moves
smoothly.
• Check that the operating range “a” of the de-
compression lever is the same as the range
shown in the illustration.
EAS30259
CHECKING THE ROCKER ARMS AND
ROCKER ARM SHAFTS
The following procedure applies to all of the
rocker arms and rocker arm shafts.
1. Check:
• Rocker arm
• Rocker arm roller “1”
Damage/wear
→
Replace.
Camshaft lobe dimensions
Lobe height (Intake)
40.017–40.117 mm (1.5755–
1.5794 in)
Limit
39.917 mm (1.5715 in)
Lobe height (Exhaust)
39.954–40.054 mm (1.5730–
1.5769 in)
Limit
39.854 mm (1.5691 in)
2
1
Camshaft runout limit
0.030 mm (0.0012 in)
a. 9.69°
a
Summary of Contents for MBK X-MAX 300 2017
Page 1: ...2017 SERVICE MANUAL X MAX 300 EVOLIS 300 CZD300 A CZD300 AH B74 F8197 E0 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 22: ...SPECIAL TOOLS 1 13 ...
Page 36: ...CABLE ROUTING 2 13 EAS20021 CABLE ROUTING Handlebar front view 1 2 B A C D 3 4 4 5 5 6 7 ...
Page 46: ...CABLE ROUTING 2 23 Radiator front and left view A C B A F E D 2 1 5 4 3 2 6 I G 7 J H 2 ...
Page 50: ...CABLE ROUTING 2 27 Tail brake light left side view 4 B A C D E F 1 2 2 2 3 3 4 4 5 3 ...
Page 52: ...CABLE ROUTING 2 29 Air filter case top view 1 1 2 1 2 3 3 4 A B D C E F G H I I J C ...
Page 54: ...CABLE ROUTING 2 31 Hydraulic unit top and left right side view 1 2 2 2 3 3 4 1 2 3 4 5 6 1 6 ...
Page 56: ...CABLE ROUTING 2 33 Battery front side view B A 2 1 8 7 3 4 4 3 5 6 9 10 ...
Page 58: ...CABLE ROUTING 2 35 Battery rear view 1 2 3 4 2 2 2 3 A 3 2 3 2 ...
Page 60: ...CABLE ROUTING 2 37 Front fork right side view 1 1 2 2 2 1 1 2 1 2 A A B C 1 2 ...
Page 64: ...CABLE ROUTING 2 41 Fuel tank top view 4 4 1 2 3 A D C B B E F ...
Page 66: ...CABLE ROUTING 2 43 Rear brake right side view A A 1 1 1 1 1 1 1 B C D E 2 2 ...
Page 68: ...CABLE ROUTING 2 45 ...
Page 70: ...ADJUSTING THE HEADLIGHT BEAM 3 25 ...
Page 71: ......
Page 132: ...FRONT WHEEL 4 33 WARNING EWA13500 Make sure the brake hose is routed properly ...
Page 136: ...REAR WHEEL 4 37 2 1 2 1 a ...
Page 302: ...THROTTLE BODY 7 19 ...
Page 305: ......
Page 315: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 319: ...CHARGING SYSTEM 8 14 ...
Page 331: ...SIGNALING SYSTEM 8 26 ...
Page 381: ...FUEL INJECTION SYSTEM 8 76 ...
Page 385: ...FUEL PUMP SYSTEM 8 80 ...
Page 444: ...ELECTRICAL COMPONENTS 8 139 ...
Page 459: ......
Page 460: ......