ENGINE SPECIFICATIONS
2-4
Valve-stem-to-valve-guide clearance
(exhaust)
0.025–0.052 mm (0.0010–0.0020 in)
Limit
0.100 mm (0.0039 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve spring
Free length (intake)
35.87 mm (1.41 in)
Limit
34.07 mm (1.34 in)
Free length (exhaust)
35.87 mm (1.41 in)
Limit
34.07 mm (1.34 in)
Cylinder
Bore
70.000–70.025 mm (2.7559–2.7569 in)
Wear limit
70.075 mm (2.7589 in)
Piston
Diameter
69.962–69.985 mm (2.7544–2.7553 in)
Measuring point (from piston skirt bottom)
8.0 mm (0.31 in)
Piston-to-cylinder clearance
0.031–0.047 mm (0.0012–0.0019 in)
Piston pin bore inside diameter
16.002–16.013 mm (0.6300–0.6304 in)
Limit
16.043 mm (0.6316 in)
Piston pin outside diameter
15.995–16.000 mm (0.6297–0.6299 in)
Limit
15.975 mm (0.6289 in)
Piston-pin-to-piston-pin-bore clearance
0.002–0.018 mm (0.0001–0.0007 in)
Piston ring
Top ring
Ring type
Barrel
End gap limit
0.50 mm (0.0197 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Side clearance limit
0.115 mm (0.0045 in)
2nd ring
Ring type
Taper
End gap limit
1.15 mm (0.0453 in)
Ring side clearance
0.020–0.055 mm (0.0008–0.0022 in)
Side clearance limit
0.115 mm (0.0045 in)
Connecting rod
Oil clearance
0.033–0.057 mm (0.0013–0.0022 in)
Code 1
Blue
Code 2
Black
Code 3
Brown
Code 4
Green
Crankshaft
Runout limit
0.030 mm (0.0012 in)
Crankshaft journal diameter
39.976–40.000 mm (1.5739–1.5748 in)
Crankshaft journal bearing inside diameter
40.015–40.056 mm (1.5754–1.5770 in)
Journal oil clearance
0.031–0.064 mm (0.0012–0.0025 in)
Code 0
White
Code 1
Blue
Code 2
Black
Code 3
Brown
Summary of Contents for MBK X-MAX 300 2017
Page 1: ...2017 SERVICE MANUAL X MAX 300 EVOLIS 300 CZD300 A CZD300 AH B74 F8197 E0 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 22: ...SPECIAL TOOLS 1 13 ...
Page 36: ...CABLE ROUTING 2 13 EAS20021 CABLE ROUTING Handlebar front view 1 2 B A C D 3 4 4 5 5 6 7 ...
Page 46: ...CABLE ROUTING 2 23 Radiator front and left view A C B A F E D 2 1 5 4 3 2 6 I G 7 J H 2 ...
Page 50: ...CABLE ROUTING 2 27 Tail brake light left side view 4 B A C D E F 1 2 2 2 3 3 4 4 5 3 ...
Page 52: ...CABLE ROUTING 2 29 Air filter case top view 1 1 2 1 2 3 3 4 A B D C E F G H I I J C ...
Page 54: ...CABLE ROUTING 2 31 Hydraulic unit top and left right side view 1 2 2 2 3 3 4 1 2 3 4 5 6 1 6 ...
Page 56: ...CABLE ROUTING 2 33 Battery front side view B A 2 1 8 7 3 4 4 3 5 6 9 10 ...
Page 58: ...CABLE ROUTING 2 35 Battery rear view 1 2 3 4 2 2 2 3 A 3 2 3 2 ...
Page 60: ...CABLE ROUTING 2 37 Front fork right side view 1 1 2 2 2 1 1 2 1 2 A A B C 1 2 ...
Page 64: ...CABLE ROUTING 2 41 Fuel tank top view 4 4 1 2 3 A D C B B E F ...
Page 66: ...CABLE ROUTING 2 43 Rear brake right side view A A 1 1 1 1 1 1 1 B C D E 2 2 ...
Page 68: ...CABLE ROUTING 2 45 ...
Page 70: ...ADJUSTING THE HEADLIGHT BEAM 3 25 ...
Page 71: ......
Page 132: ...FRONT WHEEL 4 33 WARNING EWA13500 Make sure the brake hose is routed properly ...
Page 136: ...REAR WHEEL 4 37 2 1 2 1 a ...
Page 302: ...THROTTLE BODY 7 19 ...
Page 305: ......
Page 315: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 319: ...CHARGING SYSTEM 8 14 ...
Page 331: ...SIGNALING SYSTEM 8 26 ...
Page 381: ...FUEL INJECTION SYSTEM 8 76 ...
Page 385: ...FUEL PUMP SYSTEM 8 80 ...
Page 444: ...ELECTRICAL COMPONENTS 8 139 ...
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Page 460: ......