CYLINDER HEAD
5-20
TIP
• Install the timing chain tensioner gasket so that
the tab “a” on the gasket is protruding in the di-
rection shown in the illustration.
• The mark “b” on the timing chain tensioner
should face in the direction shown in the illus-
tration.
• Apply Yamaha bond No. 1215 to the threads of
the timing chain tensioner bolts.
d. Install the spring, washer, and timing chain
tensioner cap bolt.
5. Turn:
• Crankshaft
(several turns clockwise)
6. Check:
• Mark “a”
Make sure that the mark “a” on the generator
rotor is positioned between the slots “b” in the
generator rotor cover.
• “I” mark “c”
Make sure the “I” mark “c” on the camshaft
sprocket is aligned with the match mark “d”
on the cylinder head.
Out of alignment
→
Correct.
Refer to the installation steps above.
7. Tighten:
• Camshaft sprocket bolts “1”
TIP
Tighten the camshaft sprocket bolts with the
camshaft sprocket stopper “2”.
8. Measure:
• Valve clearance
Out of specification
→
Adjust.
Refer to “ADJUSTING THE VALVE CLEAR-
ANCE” on page 3-5.
9. Install:
• Bracket 1 “1”
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
T
R
.
.
Timing chain tensioner bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
T
R
.
.
Timing chain tensioner cap bolt
24 N·m (2.4 kgf·m, 18 lb·ft)
a
6
b
T
R
.
.
Camshaft sprocket bolt
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Camshaft sprocket stopper
90890-04182
Camshaft sprocket stopper
YM-04182
b
a
d
c
1
2
Summary of Contents for MBK X-MAX 300 2017
Page 1: ...2017 SERVICE MANUAL X MAX 300 EVOLIS 300 CZD300 A CZD300 AH B74 F8197 E0 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 22: ...SPECIAL TOOLS 1 13 ...
Page 36: ...CABLE ROUTING 2 13 EAS20021 CABLE ROUTING Handlebar front view 1 2 B A C D 3 4 4 5 5 6 7 ...
Page 46: ...CABLE ROUTING 2 23 Radiator front and left view A C B A F E D 2 1 5 4 3 2 6 I G 7 J H 2 ...
Page 50: ...CABLE ROUTING 2 27 Tail brake light left side view 4 B A C D E F 1 2 2 2 3 3 4 4 5 3 ...
Page 52: ...CABLE ROUTING 2 29 Air filter case top view 1 1 2 1 2 3 3 4 A B D C E F G H I I J C ...
Page 54: ...CABLE ROUTING 2 31 Hydraulic unit top and left right side view 1 2 2 2 3 3 4 1 2 3 4 5 6 1 6 ...
Page 56: ...CABLE ROUTING 2 33 Battery front side view B A 2 1 8 7 3 4 4 3 5 6 9 10 ...
Page 58: ...CABLE ROUTING 2 35 Battery rear view 1 2 3 4 2 2 2 3 A 3 2 3 2 ...
Page 60: ...CABLE ROUTING 2 37 Front fork right side view 1 1 2 2 2 1 1 2 1 2 A A B C 1 2 ...
Page 64: ...CABLE ROUTING 2 41 Fuel tank top view 4 4 1 2 3 A D C B B E F ...
Page 66: ...CABLE ROUTING 2 43 Rear brake right side view A A 1 1 1 1 1 1 1 B C D E 2 2 ...
Page 68: ...CABLE ROUTING 2 45 ...
Page 70: ...ADJUSTING THE HEADLIGHT BEAM 3 25 ...
Page 71: ......
Page 132: ...FRONT WHEEL 4 33 WARNING EWA13500 Make sure the brake hose is routed properly ...
Page 136: ...REAR WHEEL 4 37 2 1 2 1 a ...
Page 302: ...THROTTLE BODY 7 19 ...
Page 305: ......
Page 315: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 319: ...CHARGING SYSTEM 8 14 ...
Page 331: ...SIGNALING SYSTEM 8 26 ...
Page 381: ...FUEL INJECTION SYSTEM 8 76 ...
Page 385: ...FUEL PUMP SYSTEM 8 80 ...
Page 444: ...ELECTRICAL COMPONENTS 8 139 ...
Page 459: ......
Page 460: ......