Yamaha Majesty YP400Z Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-24

2

3

4

5

6

7

8

9

with the local regulations.

Tire information

This scooter is equipped with cast
wheels and tubeless tires with valves.

WARNING

EWA10590

Operating the scooter with exces-
sively worn tires decrease riding
stability and can lead to loss of con-
trol. Have excessively worn tires re-
placed by a Yamaha dealer
immediately. Brakes, tires, and relat-
ed wheel parts replacement should
be left to a Yamaha Service Techni-

cian.

After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha Motor Co., Ltd.

WARNING

EWA10580

●

It is dangerous to ride with a
worn-out tire. When a tire tread
begins to show crosswise lines,
have a Yamaha dealer replace
the tire immediately.

●

The replacement of all wheel-
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-

edge and experience.

EAU21992

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.

●

The wheel rims should be checked
for cracks, bends, warpage or
damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

●

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

●

Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.

●

After repairing or replacing the rear
tire, tighten the valve stem nut and
locknut to the specified torques.

Front tire:

Size:

120/80-14M/C 58S

Manufacturer/model:

IRC/MB67
DUNLOP/D305FL

Rear tire:

Size:

150/70-13M/C 64S

Manufacturer/model:

IRC/MB67
DUNLOP/D305L

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Summary of Contents for Majesty YP400Z

Page 1: ...34B 28199 11 YP400Z OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 23 11 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold Q ...

Page 3: ...e high standards it is important that you and your Yamaha dealer pay close attention to the rec ommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between...

Page 4: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE ...

Page 5: ... MANUAL 2009 by Yamaha Motor Corporation U S A 1st edition February 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 23 11 ...

Page 6: ...s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing cowlings and panels 7 8 Checking the spark plug 7 12 Canister 7 14 Engine oil and oil filter element 7 14 Final transmission oil 7 17 Coolant 7 18 Air filter elements and check hoses and V belt case air filter element 7 19 Checking the throttle cable f...

Page 7: ...7 38 SCOOTER CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Scooter noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 ...

Page 8: ...the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 1 3 5 6 7 4 8 ...

Page 9: ...NING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 2 5RU 24877 A0 LOAD LIMIT 2 kg 4 lbs 3 5RU 21668 00 4 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 5 3LD 24877 A0 LOAD LIMIT 5 kg 11 lbs 6 7 5RU 21686 00 8 ...

Page 10: ...ssenger The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an automobile driver who did not see the scooter Making yourself con spicuous appears to be very effec tive in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are ...

Page 11: ...eing a hazard The use of a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operat...

Page 12: ...den imbalance Make sure that ac cessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender Such items can create unstab...

Page 13: ...are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in cross winds These accessories may also cause instability when passing or being passed by large vehicles...

Page 14: ...ls iron plates on road construction sites and manhole covers be come extremely slippery when wet Slow down and cross them with caution Keep the scooter up right otherwise it could slide out from under you The brake pads could get wet when you wash the scooter After washing the scooter check the brakes before riding Always wear a helmet gloves trousers tapered around the cuff and ankle so they do n...

Page 15: ... 4 9 3 Rear storage compartment page 4 14 4 V belt case air filter element page 7 19 5 Owner s tool kit page 7 2 6 Fuses page 7 33 7 Battery page 7 31 8 Shock absorber assembly spring preload adjusting ring page 4 16 9 Air filter element left page 7 19 10 Engine oil filter element page 7 14 11 Sidestand page 4 16 7 29 ...

Page 16: ... 5 1 2 3 4 7 6 8 1 Grab bar page 6 2 2 Passenger seat page 4 12 3 Rider seat page 4 12 4 Coolant reservoir page 7 18 5 Radiator 6 Centerstand page 7 29 7 Air filter element right page 7 19 8 Shock absorber assembly spring preload adjusting ring page 4 16 ...

Page 17: ...switches page 4 7 3 Rear brake lock lever page 4 8 4 Speedometer page 4 2 5 Multi function display page 4 3 6 Tachometer page 4 3 7 Right handlebar switches page 4 7 8 Front brake lever page 4 8 9 Throttle grip page 7 22 10 Front storage compartment B page 4 14 11 Main switch steering lock page 4 1 12 Front storage compartment A page 4 14 ...

Page 18: ... is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The steering is locked and all electrical systems...

Page 19: ...curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU11601 Speedometer The spee...

Page 20: ...tion display Changing settings while riding can distract the operator and increase the risk of an accident The multi function display is equipped with the following a fuel meter a coolant temperature meter an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the bottom segment of the fuel meter...

Page 21: ...s in the following order Trip F Trip top Trip bottom Odo Trip F To reset a tripmeter select it by push ing the SELECT button until Trip or Trip F begins flashing Trip or Trip F will only flash for five seconds While Trip or Trip F is flashing push the RESET button for at least one second If you do not reset the fuel re serve tripmeter manually it will reset it self automatically and the display wi...

Page 22: ...to ON 2 Check that the indicator comes on for a few seconds and then goes off 3 If the indicator does not come on have a Yamaha dealer check the electrical circuit TIP The oil change indicator may flash when the engine is revved with the scooter on the centerstand but this does not indicate a malfunction V belt replacement indicator V BELT This indicator flashes every 20000 km 12500 mi when the V ...

Page 23: ...east two seconds switches the clock display to the ambient tem perature display Ambient temperature display This display shows the ambient tem perature from 10 C 14 F to 50 C 122 F in 1 C or 1 F increments The temperature displayed may vary from the ambient temperature Pushing the SELECT button for at least two sec onds switches the ambient temperature display to the clock display TIP If the ambie...

Page 24: ...after it has re turned to the center position EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12721 Start switch With the sidestand up push this switch while applying the front or ...

Page 25: ...his lever toward the handle bar grip EAU12962 Rear brake lock lever This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals railroad crossings etc To lock the rear wheel Push the rear brake lock lever to the left until it snaps into place To unlock the rear wheel Push the rear brake lock lever back to the original position TIP Be...

Page 26: ...result Make sure that the vehicle is stopped before mov ing the rear brake lock lever to the left EAU13163 Fuel tank cap To open the fuel tank cap 1 Open the lid by sliding the lever forward and then pull the lever up 2 Insert the key into the lock and turn it clockwise The lock will be re leased and the fuel tank cap can be removed To install the fuel tank cap 1 Align the match marks insert the f...

Page 27: ...vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe of...

Page 28: ...d that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13433 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10862 The exhaust system is hot after...

Page 29: ...erter EAU34140 Seats Rider seat To open the rider seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise TIP Do not push inward when turning the key 3 Fold the rider seat up 1 Rider seat 2 Passenger seat 2 1 1 Open 1 Rider seat 1 1 ...

Page 30: ...e the bolt and then pull the passenger seat forward To install the passenger seat 1 Insert the projections on the pas senger seat into the holders as shown place the passenger seat in the original position and then in stall the bolt 2 Close the rider seat TIP Make sure that the passenger seat is properly secured before riding EAU34150 Adjusting the rider seat The rider seat can be adjusted as fol ...

Page 31: ...rt the key in the lock turn it counterclockwise and then grasp the lock while pushing the button in To open the storage compartment when it is unlocked simply grasp the lock while pushing the button in To lock the storage compartment push the lid into the original position insert the key in the lock turn it clockwise and then remove it Front storage compartment B To open the storage compartment sl...

Page 32: ...oid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage com partment NOTICE ECA11100 Do not leave the rider seat open for an ...

Page 33: ...ed in the owner s tool kit to make this adjustment EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off...

Page 34: ...estand switch and brake light switches has the following func tions It prevents starting when the side stand is up but neither brake is ap plied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure ...

Page 35: ... engine start With the engine still running 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be worki...

Page 36: ...aha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 10 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 14 Final transmission oil Check vehicle for oil leakage 7 17 Coolant Check coolant level in reservoir If neces...

Page 37: ...e and grip housing 7 22 7 29 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 23 7 24 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 29 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 29 Chassis fasteners Make sure that all nuts bolts and screws a...

Page 38: ...o do so will prevent the engine from starting even though the engine will crank when pushing the start switch EAU45952 Starting the engine NOTICE ECA10250 See page 6 3 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up See page 4 17 for more information 1 Turn the key to ...

Page 39: ...ore than 10 seconds on any one at tempt EAU45091 Starting off 1 While pulling the rear brake lever with your left hand and holding the grab bar with your right hand push the scooter off the centerstand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Swi...

Page 40: ...radually in creasing the pressure Front Rear EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselve...

Page 41: ... a Yamaha dealer check the vehi cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak...

Page 42: ...ce unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure clean...

Page 43: ...nformation included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for y...

Page 44: ...1000 km or 30 months 1 Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace every 10000 mi 16000 km or 18 months Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcasebreather system Check breather hose for cracks or damage Replace if necessary 5 Fuel inj...

Page 45: ...19000 km 2 V beltcaseairfilter element Clean 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Rear brake lock Check operation Adjust 7 Wheels Check runout and for damage Replace if necessary 8 ...

Page 46: ...on Apply lithium soap based grease lightly 15 Sidestand switch Check operation and replace if necessary 16 Front fork Check operation and for oil leakage Replace if necessary 17 Shock absorber assemblies Check operation and for oil leakage Replace if necessary 18 Engine oil Change See pages 4 3 and 7 14 When the oil change indicator flashes every 3125 mi 5000 km Check oil level and vehicle for oil...

Page 47: ...l transmission oil Check vehicle for oil leakage Change 22 V belt Replace When the V belt replacement indicator flashes every 12500 mi 20000 km 23 Front and rear brake switches Check operation 24 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 25 Lights signals and switches Check operation...

Page 48: ...eed to be replaced and the V belt air filter element needs to be serviced more frequent ly when riding in unusually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and ...

Page 49: ...partment and then pull the cowling off as shown TIP The quick fastener is removed by push ing the center pin in with a screwdriver and then pulling the fastener out To install the cowling 1 Place the cowling in the original position and then install the quick fasteners TIP To install the quick fastener push the center pin out so that it will protrude from the fastener head insert the fas tener int...

Page 50: ... the cowlings 1 Remove cowlings A and B 2 Remove the passenger seat See page 4 12 3 Remove the grab bar by removing the grab bar bolts and collars 4 Remove the screw access cover by pulling it off 5 Remove the screws and then pull the cowling off To install the cowling 1 Place the cowling in the original po sition and then install the screws 1 Cowling B 2 Screw 1 Cowling B 1 2 1 1 Grab bar bolt 2 ...

Page 51: ... E To remove the cowling 1 Pull up the left floorboard mats as shown 2 Remove the cowling screws 3 Pull the cowling down slightly and then pull it outward as shown To install the cowling 1 Insert the projections on the cowl ing into the slots as shown and then install the screws 2 Place the left floorboard mats in the original position Tightening torque Grab bar bolt 23 Nm 2 3 m kgf 16 6 ft lbf 1 ...

Page 52: ...out as shown To install the panel Place the panel in the original position and then install the bolts Panel B To remove the panel Remove the screws and then pull the panel outward To install the panel Place the panel in the original position and then install the screws 1 Bolt 2 Panel A 2 1 1 Panel B 2 Screw 1 Screw 2 Panel B 2 1 1 2 ...

Page 53: ... spark plug cover by removing the screws 3 Remove the spark plug cap 4 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent c...

Page 54: ...e wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap TIP Make sure the spark plug wire is fas tened in the clamp as shown 5 Install the spark plug cover by in stalling the screws 6 Place the storage compartmen...

Page 55: ...gine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engin...

Page 56: ...er element is not being replaced 5 Remove the oil filter element cover by removing the bolts NOTICE When removing the oil filter ele ment cover the compression spring will fall out Take care not to lose the compression spring ECA12911 6 Remove and replace the oil filter element and O rings 1 Engine oil drain bolt 1 1 Engine oil drain bolt 2 Washer 2 1 1 Bolt 2 Oil filter element cover 1 Oil filter...

Page 57: ...crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 11 Reset the oil change indicator ac cording to the following procedure To reset the oil change indicator 1 Turn the key to ON 2 Hold the OIL CHANGE button pushed for two to eight seconds 3 Release the OIL CHANGE but ton...

Page 58: ...ine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the final transmission oil filler cap and final transmission drain bolt to drain the oil from the fi nal transmission case 5 Install the final transmission oil drain bo...

Page 59: ...el sur face and hold it in an upright posi tion TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Pull up the right floorboard mat as shown 3 Remove the coolant reservoir cov er by removing the screw 4 Ch...

Page 60: ...have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 6 Install the coolant reservoir cover by installing the screw 7 Place the right floorboard mat in the original position EAU34206 Air filter elements and check hoses and V belt case air filter element The air filter elements and the V belt case ai...

Page 61: ...ts at the same time otherwise poor engine perfor mance or damage to the engine may result The engine should never be operated without the filter elements installed other wise the piston s and or cylin der s may become excessively worn ECA12923 6 Install the rubber cap To clean the air filter check hoses 1 Check the hose at the bottom of both air filter cases for accumulat ed dirt or water 1 Screw ...

Page 62: ...r 4 Remove the V belt air filter case cover by removing the screws 5 Remove the V belt case air filter element by removing the screws 6 Lightly tap the V belt case air filter element to remove most of the dust and dirt and then blow out the dirt with compressed air as shown 7 Check the V belt case air filter ele ment for damage and replace it if 1 Air filter check hose 1 Air filter check hose 1 1 ...

Page 63: ...stall the cowling EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurr...

Page 64: ...car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately TIP...

Page 65: ...s the necessary professional knowl edge and experience EAU21992 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to th...

Page 66: ...lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent 1 Valve stem nut 2 Valve stem locknut Tightening torques Valve stem nut 2 0 Nm 0 2 m kgf 1 1 ft lbf Valve ste...

Page 67: ... in direction a To decrease the rear brake lock lever cable length turn the adjusting nut in direction b WARNING EWA10650 If proper adjustment cannot be ob tained as described have a Yamaha dealer make this adjustment EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart E...

Page 68: ...sh if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may dete...

Page 69: ...il seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four years EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable e...

Page 70: ...nance chart EAU23172 Lubricating the front and rear brake levers The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart EAU23213 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and met al to metal co...

Page 71: ...e periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handl...

Page 72: ...r repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU34224 Battery The battery is located behind cowling A See page 7 8 This model is equipped w...

Page 73: ...tional electrical accessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month ...

Page 74: ... new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 TIP If the main fuse is blown remove the grab bar to access the main fuse After replacing the main fuse install the grab bar See page 7 8 1 Spare main fuse 2 Main fuse 1 Fuse box 2 Taillight fuse 1 2 1 2 ...

Page 75: ...uipped with quartz bulb headlights If a headlight bulb burns out have a Yamaha dealer replace it and if necessary adjust the headlight beam EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it Specified fuses Main fuse 40 0 A Ignition fuse 10 0 A Signaling system fuse 10 0 A Headlight fuse 20 0 A T...

Page 76: ...ulb by turning it counter clockwise 6 Remove the burnt out bulb by pushing it in and turning it counter clockwise 7 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 8 Install the socket together with the bulb by turning it clockwise 9 Place the turn signal light unit in the original position and then in stall the screws 10 Install the windshield by installing...

Page 77: ...t in and turning it counter clockwise 5 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 6 Install the socket together with the bulb by turning it clockwise 7 Install the cowling removed EAU34273 Replacing the license plate light bulb 1 Place the scooter on the center stand 2 Remove cowling B See page 7 8 3 Remove the license plate light cov er and license pl...

Page 78: ...roubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or h...

Page 79: ...ression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The en...

Page 80: ...pe When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is l...

Page 81: ...ng 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rin...

Page 82: ...nge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water...

Page 83: ...roduct Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU36561 Storage Short term Always store your scooter in a cool dry place and if ne...

Page 84: ... injury from sparking make sure to ground the spark plug elec trodes while turning the en gine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alterna tively turn the wheels a little ever...

Page 85: ...r element replacement 1 70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 32 L 0 34 US qt 0 28 Imp qt Radiator capacity including all routes 1 57 L 1 66 US qt 1 38 Imp qt Air filter Air filter element Oil coated paper element Fuel Re...

Page 86: ...6 kg 198 432 lb Front 200 kPa 2 00 kgf cm2 29 psi Rear 250 kPa 2 50 kgf cm2 36 psi Front wheel Wheel type Cast wheel Rim size 14 x MT3 00 Rear wheel Wheel type Cast wheel Rim size 13 x MT4 00 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Left hand operation Recommended fluid DOT 4 Front suspension Type Telescop...

Page 87: ...ght 12 V 5 0 W 1 Meter lighting 12 V 2 0 W 3 High beam indicator light 12 V 1 4 W 1 Turn signal indicator light 12 V 1 4 W 2 Engine trouble warning light 12 V 1 4 W 1 Fuses Main fuse 40 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Fuel injection system fuse 10 0 A Backup fuse 10 0 A ...

Page 88: ...VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your v...

Page 89: ... This in formation will be needed when ordering spare parts from a Yamaha dealer EAU48060 Vehicle Emission Control Information label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 Vehicle Emission Control Informa...

Page 90: ...aints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or wri...

Page 91: ...n incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following system...

Page 92: ...art below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 ...

Page 93: ...CONSUMER INFORMATION 10 6 2 3 4 5 6 7 8 9 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks ...

Page 94: ...hine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each s...

Page 95: ...f sale and upon your request at any later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SE...

Page 96: ...n t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replaceme...

Page 97: ...ing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 ...

Page 98: ...cator and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 36 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function display 4 3 N Noise regulation 10 4 P Parking 6 4 Part locations 3 1 R Rear brake l...

Page 99: ...INDEX Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 31 Wheels 7 24 ...

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Page 102: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2009 05 0 6 1 E ...

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