background image

7-2

7

NOTICE

ECB00826

To avoid possible damage, do not operate the
ATV if a warning light does not work as de-
scribed above.

 

2. Apply the brake pedal, then shift the drive se-

lect lever into the neutral or park position. The
corresponding indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical
circuit.

3. Apply the rear brake lever or brake pedal.
4. Completely close the throttle lever, then push

the start switch to crank the engine with the
starter. Release the start switch when the en-
gine has started.

TIP

If the engine fails to start, release the start switch.
Wait a few seconds before the next cranking at-
tempt to allow battery voltage to restore. Do not
crank the engine more than 10 seconds on any
single attempt.

 

NOTICE

ECB00164

For maximum engine life, never accelerate
hard when the engine is cold!

 

EBU36230

Operating the drive select lever and 
driving in reverse

NOTICE

ECB03330

Do not shift without coming to a complete stop
and waiting for the engine to return to normal
idle speed. Damage to the engine or drivetrain
may occur.

 

Shifting: Neutral to High-range and High-range
to Low-range

1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov-

ing the drive select lever along the shift guide.

TIP

Make sure that the drive select lever is completely
shifted into position.

 

UBLT11E0.book  Page 2  Tuesday, May 17, 2022  3:23 PM

Summary of Contents for GRIZZLY YFM70GPAP 2023

Page 1: ...99 11 LIT 11626 36 08 This ATV should not be ridden by anyone under 16 years of age WARNING YFM70GPAP YFM70GPHP YFM70GPSP YFM70GPZP OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safe...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...e the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY...

Page 4: ...the figures shown in this manual This is the safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injur...

Page 5: ...ns in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17403 YFM70GPAP YFM70GPHP YFM70GPSP YFM70GPZP OWNER S MANUAL 2023 by Yamaha Mot...

Page 6: ...ghts 5 2 Multi function display 5 5 Handlebar switches 5 10 Throttle lever 5 15 Speed limiter 5 16 Front brake lever 5 16 Brake pedal and rear brake lever 5 17 Drive select lever 5 18 Fuel tank cap 5...

Page 7: ...DING AND SKIDDING 8 24 WHAT TO DO IF 8 25 PERIODIC MAINTENANCE AND ADJUSTMENT 9 1 Owner s Manuals 9 2 Periodic maintenance chart Emission control system 9 3 Periodic maintenance chart General maintena...

Page 8: ...52 Battery 9 52 Replacing a fuse 9 56 Replacing a headlight bulb 9 58 Adjusting a headlight beam 9 60 Brake tail light 9 61 Removing a wheel 9 61 Installing a wheel 9 62 Troubleshooting 9 63 Troublesh...

Page 9: ...E IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU26032 Vehicle identification number The vehicle identification number is stamped into the frame This 17 digit number is use...

Page 10: ...identification number The key identification number is stamped into the key Record this number in the space provided and use it for reference when ordering a new key 1 Model label 1 Model type code 2...

Page 11: ...2 1 2 EBU17661 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 6 5 5 12 11 10 7 8 9 13 14 UBLT11E0 book Page 1 Tuesday May 17 2022 3 23 PM...

Page 12: ...r carrying cargo improperly can change handling stability and braking performance and can lead to an accident Never exceed the maximum front cargo limit of 110 lbs 50 kg NEVER sit on the carrier Refer...

Page 13: ...o or a trailer can affect stability and handling Read owner s manual before loading or towing When riding with cargo or towing a trailer Reduce speed and allow more room to stop Avoid hills and rough...

Page 14: ...dling Read owner s manual before loading or towing When riding with cargo or towing a trailer Reduce speed and allow more room to stop Avoid hills and rough terrain Maximum Vehicle Load 530 lbs 240 kg...

Page 15: ...of ANSI SVIA 1 2017 and is subject to an approved ATV action plan submitted by YAMAHA and on file with the U S Consumer Product Safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U...

Page 16: ...2 6 2 BAS F8459 00 1 lb 0 5 kg 37S F151F U0 14 YFM70GPZP 12 13 YFM70GPZP UBLT11E0 book Page 6 Tuesday May 17 2022 3 23 PM...

Page 17: ...ars old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child...

Page 18: ...s before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessi...

Page 19: ...water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to...

Page 20: ...nd ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has hap...

Page 21: ...You are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those found in the Loading section page 7 6 when mounting acces sories Never instal...

Page 22: ...oorly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ven...

Page 23: ...ngine oil dipstick 7 Oil filter cartridge 8 Coolant reservoir 5 1 2 3 4 6 7 8 1 Rear storage compartment 2 Fuel tank cap 3 Center storage compartment 4 Spark plug 5 Winch equipped models 6 Front shock...

Page 24: ...e fluid reservoir 5 Winch switch equipped models 6 Multi function display 7 Front brake fluid reservoir 8 On Command 4WD switches 9 Throttle lever 10 Front brake lever 11 Front storage compartment 12...

Page 25: ...if not avoided could result in death or serious injury EBU29913 Main switch on All electrical systems are supplied with power The engine can be started The key cannot be re moved off All electrical sy...

Page 26: ...EBU38080 Park indicator light This indicator light comes on when the transmis sion is in the park position EBU27982 High beam indicator light This indicator light comes on when the high beam of the h...

Page 27: ...ains on have a Yamaha deal er check the vehicle NOTICE ECB02040 The engine may overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that th...

Page 28: ...too heavy i e excessive steering use when the ATV is traveling at a slow speed the power assist is reduced to protect the EPS motor from overheating EBU38100 Four wheel drive icon differential gear l...

Page 29: ...eedometer can be set to MPH or km h This also changes the odometer and trip meter units between miles and kilometers To change the display between MPH and km h turn the key to off then while holding t...

Page 30: ...s reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To res...

Page 31: ...he coolant temperature display in the following order CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RE SET button for 2 seconds The hour digit...

Page 32: ...pair the vehicle Coolant temperature display When the coolant is in the normal operating tem perature range the temperature is displayed When the coolant temperature rises the coolant temperature disp...

Page 33: ...y 4 0 L 1 06 US gal 0 88 Imp gal of fuel remains Refuel as soon as possible TIP If the electrical circuit for the fuel gauge is not working correctly all display segments will flash repeatedly Have a...

Page 34: ...lash and the display will indicate an error code If the display indicates an error code note the code number and have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display in...

Page 35: ...to turn on the left and right headlights low beams and the taillight Set the switch to to turn on the left and right head lights high beams the handlebar mounted light and the taillight Set the switc...

Page 36: ...he speed limiting function While the override switch is pushed the segments of the speedometer digits will appear as shown in the figure TIP If the digits of the speedometer appear as shown when the s...

Page 37: ...ive than in four wheel drive in some circumstances Changing from two wheel drive to four wheel drive or vice versa while moving may cause the ATV to unexpectedly handle differently This could distract...

Page 38: ...indicator light will flash until the differential gear is completely locked or unlocked When the icon and indicator light are flashing turning the handlebar back and forth will help the differential...

Page 39: ...t needed to turn in creases with the riding speed You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling EBU18286 Throttle lever Push the thro...

Page 40: ...adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be damaged Always make sure the throttle lever free play is adjusted to 3 0 5 0...

Page 41: ...8444 Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake p...

Page 42: ...nk cap by turning it counter clockwise WARNING EWB02522 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these...

Page 43: ...since fuel may deteriorate painted surfaces or plastic parts ECB00982 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed EBU37972 Fuel Make sure there is sufficient gasoline i...

Page 44: ...ecommended because it can cause damage to the fuel system or vehicle performance problems NOTICE ECB00071 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal eng...

Page 45: ...00831 Do not store metal or sharply edged objects like tools in the storage compartments If they must be stored wrap them in appropriate cushion material to prevent damaging the stor age compartments...

Page 46: ...located in front of the seat To access the storage compart ment open the storage compartment lid 1 Front storage compartment 1 Center storage compartment lid 1 Center storage compartment 1 1 UBLT11E0...

Page 47: ...at they will not get wet When washing the ATV be careful not to let any water enter the stor age compartments Do not exceed the load limit of 0 5 kg 1 lb for the front storage compartment 4 0 kg 9 lb...

Page 48: ...water collects in a storage compartment remove the drain plug drain the water and then install the drain plug 1 Front storage compartment drain plug 1 Center storage compartment drain plug 1 Rear sto...

Page 49: ...sorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cident Adjust the spring preload as follows T...

Page 50: ...1 Special wrench Front spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 Rear spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 UBLT11E0 book Page 26 Tuesday May 17 2022 3...

Page 51: ...away from fairlead when winding the winch rope NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can drain the vehicle s battery even when the engine is idling Allow the winch mo tor...

Page 52: ...jack 1 Trailer hitch receiver 1 1 Auxiliary DC jack cap 2 Auxiliary DC jack Auxiliary DC jack system capacity 10 0 A 120 W YFM70GPAP YFM70GPHP YFM70GPSP 8 0 A 96 W YFM70GPZP 2 1 UBLT11E0 book Page 28...

Page 53: ...e sure the accessory is powered off 4 Open the auxiliary DC jack cap 5 Insert the accessory power plug into the jack 6 Turn the accessory on TIP Turn off the accessory before plugging into un plugging...

Page 54: ...5 30 5 WARNING EWB00012 Indicates a hazardous situation which if not avoided could result in death or serious injury UBLT11E0 book Page 30 Tuesday May 17 2022 3 23 PM...

Page 55: ...a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if...

Page 56: ...hrottle lever Make sure that operation is smooth Lubricate cable and lever housing if necessary Check lever free play and adjust if necessary 6 5 9 42 Control cables Make sure that operation is smooth...

Page 57: ...6 3 6 Winch equipped models Confirm winch hook and rope are not dangling loose Confirm winch clutch is locked positively engaged 5 27 ITEM ROUTINE PAGE UBLT11E0 book Page 3 Tuesday May 17 2022 3 23 PM...

Page 58: ...dd coolant as necessary See page 9 29 TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture EBU29083 Front and rear brakes Brake levers and brake peda...

Page 59: ...the throttle lever It must open smoothly and spring back to the idle position when released Have a Yamaha dealer correct if necessary EBU1979A Tires Check tire pressure regularly to make sure it is a...

Page 60: ...3 mm 0 12 in or less replace the tire Recommended tire pressure Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi YFM70GPAP YFM70GPHP 35 0 kPa 0 350 kgf cm 5 0 psi YFM70GPSP YFM7...

Page 61: ...ide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate 1 Tire tread depth Front Manufacturer model MAXXIS MU01Y YFM70GPSP YFM70GPZP MAX...

Page 62: ...our risk of an acci dent EBU19841 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened EBU19851 Instruments lights and switches Check that all instruments lights and switc...

Page 63: ...ble starting one of the following conditions must be met The drive select lever is in the neutral or park po sition The rear brake lever or brake pedal is applied TIP It is recommended to shift into n...

Page 64: ...tart switch Wait a few seconds before the next cranking at tempt to allow battery voltage to restore Do not crank the engine more than 10 seconds on any single attempt NOTICE ECB00164 For maximum engi...

Page 65: ...ple or ob stacles behind you When it is safe to proceed go slowly 1 Bring the ATV to a complete stop 2 Apply the brake pedal 3 Shift from neutral to reverse or from reverse to park and vice versa by m...

Page 66: ...for the first 240 km 150 mi or 15 hours During this period the various parts in the engine wear and polish themselves to the cor rect operating clearances Avoid prolonged full throttle operation or an...

Page 67: ...applying the brakes 2 Stop the engine 3 With the brake pedal applied shift the drive select lever to the park position EBU20912 Accessories and loading EBU20922 Genuine Yamaha Accessories Choosing acc...

Page 68: ...while you are riding could affect your ability to control the ATV Do not mount an accessory where it could inter fere with your ability to control the ATV Exam ples include but are not limited to a he...

Page 69: ...ad can cause an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the sl...

Page 70: ...ills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the ATV WARNING EWB00012 Indicates a hazardous situation which if not avoided could result in death o...

Page 71: ...8 1 8 EBU21133 RIDING YOUR ATV UBLT11E0 book Page 1 Tuesday May 17 2022 3 23 PM...

Page 72: ...Manual com pletely and understand the operation of the con trols Pay particular attention to the safety information on pages 3 1 3 6 Also read all warn ing and notice labels on your ATV RIDE WITH CAR...

Page 73: ...haracteristics Take the time to learn the basic techniques well before attempting more difficult maneuvers Become fa miliar with this ATV at slow speeds first even if you are an experienced operator N...

Page 74: ...on as needed during operation It is not for carry ing passengers WARNING Never carry a passenger Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV You could...

Page 75: ...ved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce the risk of a serious accident...

Page 76: ...page 6 1 Always follow the inspection and mainte nance procedures and schedules described in the Owner s Manual WARNING Failure to inspect the ATV before riding it or failure to maintain it properly i...

Page 77: ...not interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Red...

Page 78: ...ould cause you to lose your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into con tact with the rear wheels which could injure you or cause an accide...

Page 79: ...installa tion or use of accessories or other modification All parts and accessories added to this ATV should be genuine Yamaha or equivalent components designed for use on this ATV and should be in st...

Page 80: ...it The muffler and other engine parts become ex tremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let...

Page 81: ...ks driveways parking lots and streets EWB01512 Do not ride on any public road street or highway Riding on public roads can result in collisions with other vehicles In many regions it is illegal to ope...

Page 82: ...not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WA...

Page 83: ...should practice control of the throttle brakes shifting procedures and turning techniques in this area before trying more difficult terrain Shift to park position and follow the instruction on page 7...

Page 84: ...our skills or the conditions ATV could go out of control causing a collision or overturn To achieve maximum traction while riding off road the two rear wheels turn together at the same speed Therefore...

Page 85: ...erform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throt tle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn m...

Page 86: ...ly slippery or loose surfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or a...

Page 87: ...tboards and leaning forward over the handlebars When ever possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could...

Page 88: ...side Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual WARNING Stalling rolling backwards or impro...

Page 89: ...end the hill Use caution while descending a hill with loose or slippery surfaces Braking ability and traction may be adversely affected by these surfaces Improper braking may also cause a loss of trac...

Page 90: ...equires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes w...

Page 91: ...ATV water deeper than the depth specified in your Owner s Man ual as tires may float increasing the risk of an overturn The ATV can be used to cross slow moving shal low water of up to a maximum of 35...

Page 92: ...ding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case Also remove the drain plugs from the storage compartments and the V belt case...

Page 93: ...as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain should be done with caution Look out for obstacle...

Page 94: ...slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected...

Page 95: ...Position your weight over the front wheels for better control See page 8 14 If your ATV begins to tip while turning Lean more into the turn to regain balance If necessary gradually let off the thrott...

Page 96: ...on the uphill side See page 8 20 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOU...

Page 97: ...Turn off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fi...

Page 98: ...this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs However tools such as a torque wrench and equipment ar...

Page 99: ...ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hoses for cracks...

Page 100: ...lve and hose for damage Check condition and clean or replace if neces sary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500...

Page 101: ...ld be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800...

Page 102: ...and replace if nec essary 7 Tires Check tread depth and for damage and replace if necessary Check air pressure and balance and correct if necessary 8 Wheel hub bearings Check for looseness or damage a...

Page 103: ...Check toe in and adjust if necessary 16 Engine mounts Check for cracks or other damage and replace if necessary 17 Axle boots Check for cracks or other damage and replace if necessary 18 Engine oil C...

Page 104: ...years 23 Moving parts and cables Lubricate 24 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 25 Front and rear brake switches...

Page 105: ...correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if crac...

Page 106: ...shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EBU34720 Panel A To remove the pan...

Page 107: ...the panel in the original position Panel B To remove the panel 1 Remove panel A 2 Remove the front carrier by removing the bolts 1 Panel A 1 1 Front carrier 2 Carrier bolt upper 1 2 2 UBLT11E0 book Pa...

Page 108: ...l the panel upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Carrier bolt under the fenders 2 Carrier bolt lower 1 2 2 1 1 Pan...

Page 109: ...move the seat See page 5 20 2 Remove panel A 3 Remove the hoses from panel C 4 Remove the quick fasteners and bolts Tightening torques Carrier bolt upper 34 N m 3 4 kgf m 25 lb ft Carrier bolt lower 3...

Page 110: ...ll the panel upward to remove it TIP To ease removal of panel C shift the drive select lever into the reverse position To install the panel 1 Place the panel in the original position 1 Bolt 2 Quick fa...

Page 111: ...perly connected and routed and are not pinched 3 Install panel A 4 Install the seat Panels D and E To remove a panel 1 Remove panels A and C 2 Remove the bolt and then pull the panel up ward to remove...

Page 112: ...ion and then install the bolt 2 Install panels A and C Panels F and G To remove a panel 1 Remove the panel bolts footboard bolt and footboard nut 1 Panel F 2 Footboard nut 3 Footboard bolt 4 Panel bol...

Page 113: ...on To install a panel 1 Place the panel in the original position 2 Install the bolts and nut and then tighten them to the specified torques 1 Panel G 2 Footboard nut 3 Footboard bolt 4 Panel bolt 5 Pr...

Page 114: ...odic maintenance chart In addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove panels A C and E See page 9 10 2 Remove the spark plug cap 3...

Page 115: ...he spark plug for electrode erosion and excessive carbon or other deposits and replace it if necessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to spec...

Page 116: ...ed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance chart To check the engine oil level 1 Park the ATV on a level surface 2 Check the engine oil level on a...

Page 117: ...the minimum level mark add sufficient oil of the recom mended type to raise it to the correct level NOTICE Be sure the engine oil is at the correct level otherwise engine damage may result ECB00852 7...

Page 118: ...and then remove the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 6 10 if the oil filter cartridge is not be ing replaced 6 Remove panel F See page 9 10 7 Rem...

Page 119: ...torque with a torque wrench 10 Install panel F 11 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the spec ified torque 1 O ring 1 Torque wrench Tightening torque Oil...

Page 120: ...ine off wait at least ten minutes and then check the oil level and correct it if necessary 15 Install the access cover by turning it clock wise EBU38620 Why Yamalube YAMALUBE oil is a Genuine YAMAHA P...

Page 121: ...e intervals speci fied in the periodic maintenance chart To check the final gear oil level 1 Park the ATV on a level surface 2 Remove the final gear oil level check bolt and its gasket and then check...

Page 122: ...3 Remove the final gear oil filler bolt the final gear oil level check bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case 4 Install the drain bolt and its n...

Page 123: ...rential gear oil The differential gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the ATV In addition the differential gear oil...

Page 124: ...he oil filler bolt and its gasket and then tighten the bolt to the specified torque To change the differential gear oil 1 Park the ATV on a level surface 2 Place an oil pan under the differential gear...

Page 125: ...specified torque 8 Check the differential gear case for oil leak age If oil is leaking check for the cause EBU23473 Coolant The coolant level should be checked regularly In addition the coolant must b...

Page 126: ...to the en gine EBU34201 To check the coolant level 1 Park the ATV on a level surface TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture 2 Check the...

Page 127: ...of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check...

Page 128: ...r pressure Always place a thick rag over the cap when opening Allow any remaining pressure to escape before completely removing the cap 1 Park the ATV on a level surface 2 Remove panels A B C and D Se...

Page 129: ...remove the coolant drain bolt and its gasket Use a trough or a similar object as shown to prevent coolant from spilling on the engine guard 1 Radiator cap 1 1 Coolant drain bolt 2 Gasket 1 Trough 1 2...

Page 130: ...w gas ket and then tighten the bolt to the specified torque 11 Connect the coolant reservoir hose 12 Pour the recommended coolant into the radi ator until it is full 13 Pour the recommended coolant in...

Page 131: ...to es cape from the air bleed bolt hole 19 When coolant begins to flow out of the bolt hole tighten the cylinder head air bleed bolt to the specified torque 20 Start the engine and let it idle for te...

Page 132: ...p 24 Start the engine and then check for coolant leakage TIP If any leakage is found have a Yamaha dealer check the cooling system 25 Install the V belt cooling duct and then tight en the clamp screw...

Page 133: ...r dusty ar eas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Park the ATV...

Page 134: ...holders 4 Pull the air filter element out of the air filter case 5 Pull off the air filter element lock plate and then remove the sponge material from the air filter element frame 1 Air filter case co...

Page 135: ...pply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 10 Pull the sponge material over the air filter ele...

Page 136: ...and the rubber joint man ifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine EBU28905 Cleaning the spark arrester Be sure...

Page 137: ...e bolt holes 6 Install the bolts and tighten to the specified torque EBU23932 V belt case drain plug After riding in water deep enough to allow it to en ter the V belt case remove the V belt case drai...

Page 138: ...with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the inter vals specified in the periodic m...

Page 139: ...e which allows you to check the brake pad wear without having to disas semble the brake If a brake pad has worn to the point that the wear indicator groove has almost disappeared have a Yamaha dealer...

Page 140: ...TICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid im mediately As the brake pads wear it is normal for the brake fluid level to gradually go down A l...

Page 141: ...sing leakage Refill with the same type of brake fluid Add ing a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir wh...

Page 142: ...ee play Front brake Rear brake There should be no free play at the brake lever end If there is free play have a Yamaha dealer in spect the brake system 1 No brake lever free play 1 No brake lever free...

Page 143: ...wear 1 Remove panel G See page 9 10 2 Loosen the locknut 3 Turn the brake pedal free play adjusting nut in direction a to increase the free play and in direction b to decrease it 4 Tighten the locknu...

Page 144: ...lever and brake pedal do not move EBU24232 Axle boots The axle boots must be checked for damage at the intervals specified in the periodic maintenance chart Check the axle boots for tears or damage I...

Page 145: ...operation of controls and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding in cold weather If the control cables are frozen or do not work smoot...

Page 146: ...dal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricated if necessary TIP To access the brake pedal pivot remove panel G See page 9 10 Recommend...

Page 147: ...ings EBU25024 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the st...

Page 148: ...grease gun EBU2904F Battery This model is equipped with a 12 volt VRLA valve regulated lead acid battery There is no need to check the electrolyte or add distilled wa ter However the battery lead conn...

Page 149: ...te EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes...

Page 150: ...lead ECB01002 5 Pull the battery out of its compartment NOTICE ECB00622 Never attempt to open the battery or remove the battery cell seals as this would permanent ly damage the battery To charge the...

Page 151: ...battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessively cold or warm place below freezing or above 30 C 90 F To ins...

Page 152: ...EBU30525 Replacing a fuse Tightening torques Carrier bolt upper 34 N m 3 4 kgf m 25 lb ft Carrier bolt lower 34 N m 3 4 kgf m 25 lb ft Carrier bolt under the fenders 7 N m 0 7 kgf m 5 2 lb ft 1 Fuse b...

Page 153: ...n fuse and then install a new fuse of the specified amperage WARNING Always use a fuse of the spec ified rating and never use a substitute ob ject in place of the proper fuse An improper fuse or a sub...

Page 154: ...y the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate Handlebar mounted light If the handlebar mounted light bulb burns out re p...

Page 155: ...the glass part of the bulb Oil from your fingers or other contamination will adversely affect the transparency of the glass luminosity of the bulb and bulb life Thoroughly clean off any dirt and fin...

Page 156: ...he quick fasteners 9 Adjust the handlebar mounted light beam if necessary EBU25553 Adjusting a headlight beam NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise a he...

Page 157: ...BU25653 Removing a wheel 1 Park the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel 1 Ha...

Page 158: ...s with their tapered side towards the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques 1 Arrow mark 2 Forward rotating direction 3 Wheel nut 1 2 3 3 1 Tapered nut...

Page 159: ...ny repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts m...

Page 160: ...e the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Che...

Page 161: ...ended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if the ATV is overloaded Wait until the engine has cooled Check the coolant level in the reservo...

Page 162: ...ion dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bil...

Page 163: ...tion of this chapter 3 Fill up the fuel tank and add fuel stabilizer Fu el Med Rx if available and then run the en gine for 5 minutes to distribute the treated fuel 4 Perform the following steps to p...

Page 164: ...d Alternatively turn the wheels each month to prevent the tires from degrading in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and f...

Page 165: ...FM70GPZP Weight Curb weight 318 0 kg 701 lb YFM70GPAP YFM70GPHP 342 0 kg 754 lb YFM70GPSP 355 0 kg 783 lb YFM70GPZP Loading Maximum load 240 0 kg 530 lb Total weight of rider cargo accessories and ton...

Page 166: ...ding all routes 1 99 L 2 10 US qt 1 75 Imp qt Coolant reservoir up to the maximum level mark 0 24 L 0 25 US qt 0 21 Imp qt Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Minimu...

Page 167: ...r brake Type Hydraulic disc brake Front suspension Type Double wishbone Rear suspension Type Double wishbone Electrical system System voltage 12 V Battery Model YTX20L BS Voltage capacity 12 V 18 0 Ah...

Page 168: ...Emission Control Information label is affixed at the location in the illustration This label shows specifications related to exhaust emissions as required by federal law state law and Environ ment Ca...

Page 169: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered...

Page 170: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 15 3...

Page 171: ...and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each applicab...

Page 172: ...upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of...

Page 173: ...ible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP...

Page 174: ...rst 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number vehicle identification number We ll be happy to...

Page 175: ...temperature warning light 5 3 D Differential gear oil 6 4 9 27 Drive select lever 5 18 Drive select lever and driving in reverse 7 2 E Engine break in 7 4 Engine oil 6 4 Engine oil and oil filter car...

Page 176: ...ty information 3 1 Seat 5 20 Shock absorber assemblies adjusting the front and rear 5 25 Spark arrester cleaning 9 40 Spark plug checking 9 18 Specifications 11 1 Speed limiter 5 16 Stabilizer bushes...

Page 177: ...13 3 13 Winch switch equipped models 5 12 Y Yamaha Adventure Pro powered by Magellan for USA 5 29 Yamalube 9 24 UBLT11E0 book Page 3 Tuesday May 17 2022 3 23 PM...

Page 178: ...UBLT11E0 book Page 4 Tuesday May 17 2022 3 23 PM...

Page 179: ...m right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engin...

Page 180: ...se can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another veh...

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