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Yamaha GPD155-A, Owner'S Manual

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Yamaha GPD155-A Owner'S Manual Download Page 17

Description

3-1

3

EAU10411

Left view

1,2

3

4

9

8

7

5

6

1. Storage compartment A (page 6-15)
2. Power outlet (page 6-16)
3. Fuel tank cap (page 6-11)
4. Tool kit (page 9-1)
5. Rear storage compartment (page 6-15)
6. Air filter element (page 9-16)
7. Final transmission oil filler cap (page 9-13)
8. Final transmission oil drain bolt (page 9-13)

9. V-belt case air filter element (page 9-16)

UB1TE0E0.book  Page 1  Monday, September 9, 2019  4:44 PM

Summary of Contents for GPD155-A

Page 1: ...DIC183 GPD155 A OWNER S MANUAL Read this manual carefully before operating this vehicle B1T F8199 E0 English E ...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB1TE0E0 book Page 1 Monday September 9 2019 4 44 PM ...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...donesia Motor Manufacturing 1st edition January 2020 All rights reserved Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac turing is expressly prohibited Printed in Indonesia UB1TE0E0 book Page 2 Monday September 9 2019 4 44 PM ...

Page 6: ... safety pre operation checks 7 1 Operation and important riding points 8 1 Engine break in 8 1 Starting the engine 8 2 Starting off 8 3 Acceleration and deceleration 8 3 Braking 8 3 Tips for reducing fuel consumption 8 4 Parking 8 4 Periodic maintenance and adjustment 9 1 Tool kit 9 1 Periodic maintenance chart for the emission control system 9 2 General maintenance and lubrication chart 9 3 Remov...

Page 7: ...ights 9 30 Replacing a front turn signal light bulb 9 30 Replacing a rear turn signal light bulb 9 31 Troubleshooting 9 32 Troubleshooting chart 9 35 Emergency mode 9 37 Motorcycle care and storage 10 1 Matte color caution 10 1 Care 10 1 Storage 10 3 Specifications 11 1 Consumer information 12 1 Identification numbers 12 1 Vehicle data recording 12 2 Index 13 1 UB1TE0E0 book Page 2 Monday Septembe...

Page 8: ...N2190 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle 1 2 UB1TE0E0 book Page 1 Monday September 9 2019 4 44 PM ...

Page 9: ...Location of important labels 1 2 1 100kPa 1bar kPa psi kPa psi 150 22 250 36 150 22 250 36 2DP F1668 00 2PL F1568 01 1 2 UB1TE0E0 book Page 2 Monday September 9 2019 4 44 PM ...

Page 10: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 7 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 11: ...o main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not...

Page 12: ...e is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo mus...

Page 13: ...ries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel s...

Page 14: ...urn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce exces sively during transport EAU57610 Further safe riding points Be sure to signal clearly when making turns Braking can be extremel...

Page 15: ...ity of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the rid...

Page 16: ...formation 2 7 2 Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UB1TE0E0 book Page 7 Monday September 9 2019 4 44 PM ...

Page 17: ...e 6 16 3 Fuel tank cap page 6 11 4 Tool kit page 9 1 5 Rear storage compartment page 6 15 6 Air filter element page 9 16 7 Final transmission oil filler cap page 9 13 8 Final transmission oil drain bolt page 9 13 9 V belt case air filter element page 9 16 UB1TE0E0 book Page 1 Monday September 9 2019 4 44 PM ...

Page 18: ... 9 27 3 Storage compartment B page 6 15 4 Fuse box page 9 29 5 Headlight page 9 30 6 Coolant reservoir page 9 14 7 Spark plug page 9 9 8 Engine oil drain bolt A page 9 11 9 Engine oil drain bolt B page 9 11 10 Engine oil filler cap page 9 11 UB1TE0E0 book Page 2 Monday September 9 2019 4 44 PM ...

Page 19: ...andlebar switches page 6 8 3 Rear brake fluid reservoir page 9 22 4 Multi function meter unit page 6 2 5 Front brake fluid reservoir page 9 22 6 Right handlebar switches page 6 8 7 Front brake lever page 6 9 8 Throttle grip page 9 18 9 Main switch page 4 7 UB1TE0E0 book Page 3 Monday September 9 2019 4 44 PM ...

Page 20: ...he opera tion of such devices when close by If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle NOTICE ECA24080 The smart key system uses weak ra dio waves The smart key system may not work in the following situa tions The smart key is placed in a lo cation exposed to strong radio waves or other electromagnetic noise There are facilities ne...

Page 21: ...tely 9 days after the vehicle was last used the answer back function is dis abled In this situation simply push the main switch knob to turn the smart key system back on EAU76452 Operating range of the smart key system The approximate operating range of the smart key system is shown below If the smart key is turned off the vehi cle will not recognize the smart key even if it is within operating ra...

Page 22: ...s tem identification number are both lost or damaged the entire smart key sys tem will need to be replaced To pre vent this it is recommended that you write down the identification num ber in case the identification number card is lost NOTICE ECA21573 The smart key has precision elec tronic components Observe the fol lowing precautions to prevent possible malfunction or damage Do not place or stor...

Page 23: ... key battery if the smart key system still does not operate check the vehicle battery and then have a Yamaha dealer check the vehicle If the smart key continually re ceives radio waves the smart key battery will discharge quickly For example when placed in the vicin ity of electrical products such as televisions radios or computers You can register up to six smart keys for the same vehicle See a Y...

Page 24: ...ll of the turn signal lights will flash twice This feature is convenient for locating your vehicle in a parking lot and other areas Operating range of the answer back function The approximate operating range of the answer back function is as shown As the smart key system uses weak ra dio waves the operating range may be affected by the surrounding environ ment To turn the answer back beeper on or ...

Page 25: ...or other heat sources NOTICE ECA15784 Use a cloth when opening the smart key case with a screw driver Direct contact with hard objects may damage or scratch the smart key Take precautions to prevent the waterproof seal from being damaged or contaminated by dirt Do not touch the internal cir cuits and terminals This may cause malfunctions Do not apply excessive force to the smart key when replacing...

Page 26: ...art key case closed EAUN2100 Main switch The main switch is used to turn the ve hicle power on and off lock and unlock the steering and open the seat After pushing the main switch knob and confirmation with the smart key has 1 Battery Specified battery CR2032 1 1 Battery 1 1 Main switch knob 1 Smart key system indicator light 1 1 UB1TE0E0 book Page 7 Monday September 9 2019 4 44 PM ...

Page 27: ...flashing and then operate the main switch The main switch positions are de scribed below EAU76500 ON on All electrical circuits are supplied with the power and the engine can be start ed To turn the vehicle power on 1 Turn the smart key on and bring it within operating range 2 Push the main switch knob and the smart key indicator light will come on for approximately 4 sec onds 3 While the smart ke...

Page 28: ...ff im mediately push the main switch knob four times within 2 seconds EAU76533 OPEN open The fuel tank cap lid and the seat can be opened 1 With the smart key on and within operating range push the main switch knob 2 While the smart key system indi cator light is on turn the main switch to OPEN To open the fuel tank cap lid Push the FUEL button to open the fuel tank cap lid After refueling push th...

Page 29: ...e the smart key was turned off or moved out of range turn the smart key on and walk back into range TIP The beeper will turn off after 1 minute EAU76521 lock The steering is locked and all electrical systems are off To lock the steering 1 Turn the handlebar all the way to the left 2 With the smart key turned on and within operating range push the main switch knob 3 While the smart key system indi ...

Page 30: ...not be possible to restart the engine due to insuffi cient battery voltage TIP Although the engine normally stops at the same time the vehicle is stopped it may take a while un til the engine stops when operat ing the vehicle under 10 km h such as in heavy traffic If you think the battery voltage has decreased because the engine cannot be started using the starter switch or for some other reason d...

Page 31: ... not activate EAU76831 Stop the engine After the indicator light on the multi function meter comes on the en gine stops automatically when the en gine is left idling when the vehicle is stopped and the throttle grip is in the fully closed position At this time the indicator light on the multi function meter starts flashing to indicate that the engine is currently stopped by the Stop and Start Syst...

Page 32: ...er operation carefully read and observe the following precautions WARNING EWA18741 When walking while pushing the ve hicle be sure to turn the main switch off If the vehicle is pushed while the Stop and Start System is left turned on the engine could start and the vehicle could start moving if the throttle grip is turned accidentally WARNING EWA18751 When placing the vehicle on the centerstand be ...

Page 33: ...n gine could start and the vehicle could start moving if the throttle grip is turned accidentally WARNING EWA18781 Before performing maintenance be sure to turn the main switch off If maintenance is performed while the Stop and Start System is turned on the engine could start and the vehi cle could start moving if the throttle grip is turned OFF OFF OFF UB1TE0E0 book Page 4 Monday September 9 2019...

Page 34: ...rrectly WARNING EWA16043 If the ABS warning light does not turn off after reaching 10 km h 6 mi h or if the warning light comes on while riding Use extra caution to avoid pos sible wheel lock during emer gency braking Have a Yamaha dealer check the vehicle as soon as possible TIP The ABS warning light may come on while revving the engine with the vehi cle on its centerstand but this does not indic...

Page 35: ...ny setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident The MENU switch is located on the left side of handlebar This switch al lows you to control or change the set tings of multi function meter unit The multi function meter unit is equipped with the following a speedometer a VVA indicator a clock a fuel met...

Page 36: ...he display seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When approximately 1 7 L 0 45 US gal 0 37 Imp gal of fuel remains the last segment starts flash ing Refuel as soon as possible TIP If a problem is detected in the electrical circuit the fuel level segments will flash repeatedly If this occurs have a Yamaha dealer check the vehicle EAU86851 Cloc...

Page 37: ...variable valve actuation system has switched to the high speed range To turn the VVA indicator on or off 1 Turn the vehicle off 2 While pushing the MENU switch turn the vehicle on 3 Continue pushing the MENU switch The display unit setting screen will come on after 5 sec onds and after that an additional 10 seconds all segments other than the VVA indicator will start flashing Now release the MENU ...

Page 38: ...fuel The oil change tripmeter and V belt replacement tripmeter are not displayed while the vehicle is moving There is an average fuel consump tion display for each tripmeter TRIP 1 and TRIP 2 When a trip meter is reset the average fuel consumption display for that trip meter will also be reset EAU86890 Odometer The odometer shows the total distance traveled by the vehicle TIP The odometer will loc...

Page 39: ... 4000 km 2500 mi thereafter To reset the oil change tripmeter and oil change indicator select the oil change tripmeter and then push the MENU switch until OIL and the trip meter start flashing While OIL and the tripmeter are flashing push the MENU switch until the tripmeter is reset TIP When the engine oil has been changed the oil change tripmeter and the oil change indicator must be reset Otherwi...

Page 40: ...d on 1 0 L of fuel L 100 km the amount of fuel necessary to travel 100 km MPG the distance that can be traveled on 1 0 Imp gal of fuel TIP When traveling under 10 km h 6 mi h _ _ _ is displayed EAU86950 Average fuel consumption display This display shows the average fuel consumption since it was last reset The average fuel consumption display can be set to either km L or L 100 km or MPG when using...

Page 41: ... the high beam and to for the low beam TIP When the switch is set to low beam both upper headlights come on When the switch is set to high beam both lower headlights also come on EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When 1 Battery voltage meter 1 1 MENU switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 1 ...

Page 42: ...ase of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU59011 Menu switch MENU This switch is used to perform selec tions in the setting mode display of the multi function meter unit See Multi function ...

Page 43: ...faces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this ...

Page 44: ...el tank cap turn it clockwise until the mark is facing forward Close the fuel tank cap lid WARNING EWA10132 Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard 1 Front wheel sensor 2 Front wheel sensor rotor 1 Rear wheel sensor 2 Rear wheel sensor rotor 2 1 1 2 1 FUEL button 1 Fuel tank cap lid 2 Fuel tank cap 1 1 2 1 mark 2 Fuel tank cap 1 2 UB1TE0E0...

Page 45: ...nted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and wa...

Page 46: ...an it if necessary EAU13435 Catalytic converter The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likel...

Page 47: ...used To close the seat Push the rear of the seat down to lock it in place TIP Make sure that the seat is properly se cured before riding EAU37482 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet hold er 1 Open the seat See page 6 14 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helm...

Page 48: ... ment are located as shown TIP Some helmets cannot be stored in the rear storage compartment because of their size or shape Storage compartment B To open storage compartment B pull up the storage compartment lid to un lock it and then open To close storage compartment B push the storage compartment lid into the original position 1 Storage compartment A 2 Storage compartment B 1 Rear storage compar...

Page 49: ...e is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment WARNING EWA18950 Do not exceed the load limit of 1 5 kg 3 3 lb for storage com partment A Do not exceed the load limit of 0 3 kg 1 lb for storage com partment B Do not exceed the load limit of 5 0 kg 11 lb for the rear storage compartment Do not excee...

Page 50: ...destand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved u...

Page 51: ...regularly and have a Yamaha dealer repair it if it does not function properly EAUT1098 Ignition circuit cut off system Check the operation of the sidestand switch according to the following pro cedure UB1TE0E0 book Page 18 Monday September 9 2019 4 44 PM ...

Page 52: ...he brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK Place vehicle on centerstand WARNING The vehicle must be placed on the centerstand during this inspection If a malfunction is found have the vehicle inspected before riding UB1TE0E0 book Page 19 Monday September 9 2019 4 44 PM ...

Page 53: ...Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 6 12 6 13 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 9 11 Final transmission oil Check vehicle for oil leakage 9 13 Coolant Check coolant level in rese...

Page 54: ...ion is smooth Lubricate if necessary 9 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 9 19 9 21 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 9 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 9 25 Chassis fasteners Make sure that all nuts bolts...

Page 55: ...n excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAUM2012 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation be sure to ...

Page 56: ... km h 6 mi h NOTICE ECA24110 If a warning or indicator light does not work as described above have a Yamaha dealer check the vehicle 3 Close the throttle completely 4 While applying the front or rear brake push the start switch 5 Release the start switch when the engine starts or after 5 seconds Wait 10 seconds before pressing the switch again to allow battery voltage to restore NOTICE ECA11043 Fo...

Page 57: ...le grip in di rection a To reduce the speed turn the throttle grip in direction b EAU60650 Braking WARNING EWA17790 Avoid braking hard or suddenly especially when leaning over to one side otherwise the vehicle may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching su...

Page 58: ... with you WARNING EWA18840 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire If the Stop and Start System is ...

Page 59: ...ervice WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon m...

Page 60: ...stem NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 8000 km 5000 mi 4 Valv...

Page 61: ...very 16000 km 10000 mi 3 Air filter check hose Clean 4 V belt case air filter element Clean Replace if necessary 5 Battery Check voltage Charge if necessary 6 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 7 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 8 Brake ...

Page 62: ...15 Front brake lever pivot shaft Lubricate with silicone grease 16 Rear brake lever pivot shaft Lubricate with silicone grease 17 Sidestand center stand Check operation Lubricate with lithium soap based grease 18 Sidestand switch Check operation 19 Front fork Check operation and for oil leak age 20 Shock absorber as semblies Check operation and shock ab sorbers for oil leakage NO ITEM CHECK OR MAI...

Page 63: ...When the V belt replacement indicator flashes every 25000 km 15500 mi 26 V belt secondary sheave Lubricate Every 12000 km 7500 mi 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 30 Lights signals and switches Check operation Adjust headlight ...

Page 64: ...t wear or damage Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Fuel system service Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal ...

Page 65: ...the panel 1 Remove the screws 2 Extend the right passenger foot rest and then pull the panel out ward To install the panel 1 Place the panel in the original po sition and then install the screws 2 Retract the right passenger foot rest to its original position Panel B To remove the panel 1 Remove panel A 2 Remove the quick fasteners and the bolt 1 Panel A 2 Panel B 3 Panel C 3 1 2 1 Panel A 2 Screw...

Page 66: ...crew 2 Place the right floorboard mats in their original position and push them downward to secure them 3 Install the bolt and the quick fas teners 4 Install panel A Panel C To remove the panel 1 Remove the windshield by remov ing the screws 2 Remove the panel by removing the screws 1 Bolt 2 Quick fastener 1 Floorboard mat 1 2 1 1 Bolt 2 Screw 1 2 1 Windshield 2 Screw 1 Panel C 2 Screw 1 2 1 2 2 U...

Page 67: ...e condition of the engine To remove the spark plug 1 Place the vehicle on the center stand 2 Remove panels A and B See page 9 7 3 Remove the spark plug cap 4 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color wh...

Page 68: ...o the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as soon as possible 3 Install the spark plug cap TIP Install the spark plug cap so that it is positioned as shown in the illustration and the spark plug lead does not co...

Page 69: ...r and protector cool before re moving the oil filler cap EWA17810 TIP The engine oil should be between the tip of the dipstick and the maximum level mark 4 If the engine oil is not between the tip of the dipstick and the maxi mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap ...

Page 70: ...st sys tem have cooled down NOTICE ECA24060 Make sure that no foreign material enters the crankcase 8 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 9 Turn the engine off and then check the oil level and correct it if necessary 10 Reset the oil change tripmeter and oil change indi...

Page 71: ...est choice for your Yamaha engine EAU67821 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair your motorcycle In addition the final trans mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine and warm up the ...

Page 72: ...g check for the cause EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAUN2170 To check the coolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure t...

Page 73: ...r has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 6 Install the coolant reservoir cover 7 Place t...

Page 74: ...ntly if you are riding in unusually wet or dusty areas The air filter check hose and V belt case air filter check hose must be frequently checked and cleaned if nec essary Cleaning the air filter check hose 1 Check the hose on the rear side of the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hose from the clamp clean it and then install it TIP If dirt or w...

Page 75: ...ng it with compressed air It must be replaced 5 Install the air filter case cover by installing the screws Cleaning the V belt case check hose 1 Check the hose on the rear side of the V belt case for accumulated dirt or water 2 If dirt or water is visible remove the hose from the clamp clean it and then install it TIP If dirt or water was found in the check hose be sure to check the V belt case ai...

Page 76: ... material and then squeeze the excess oil out TIP The air filter element should be wet but not dripping Check the air filter element for ex cessive dirt or damage and re place it if necessary 5 Insert the element into the V belt case 6 Install the air filter element cover by installing the screws EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodicall...

Page 77: ...speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure...

Page 78: ...l characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING ...

Page 79: ...nced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydra...

Page 80: ...th a wear indicator which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22583 Checking the brake fluid level Before riding ch...

Page 81: ...ng Use only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point o...

Page 82: ...s not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In...

Page 83: ...nd and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator ...

Page 84: ...Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothl...

Page 85: ...ng the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50292 Battery The battery is located under the seat See page 6 14 This model is equipped with a VRLA Valve Regulated Lead Acid b...

Page 86: ...es NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main sw...

Page 87: ...void causing extensive dam age to the electrical system and possibly a fire EWA15132 1 Fuse box 1 1 Signaling system fuse 2 Terminal fuse 1 3 Smart key system fuse 4 ABS motor fuse 5 ABS solenoid fuse 6 Spare fuse 7 Fuel injection system fuse 8 Backup fuse 9 Main fuse 10 Ignition fuse 11 Headlight fuse 12 ABS control unit fuse 1 6 2 3 4 5 7 8 9 11 12 6 10 Specified fuses Main fuse 30 0 A Terminal ...

Page 88: ...rake tail light If a light does not come on check the fuse and then have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU43054 Replacing a front turn signal light bulb 1 Place the vehicle on the center stand 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt ...

Page 89: ... page 6 14 2 Remove the grab bar by removing the bolts 3 Remove the taillight cover by re moving the screws 4 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 5 Remove the burnt out bulb by pulling it out 1 Turn signal light bulb 1 1 Grab bar 2 Bolt 1 2 1 Taillight cover 2 Screw 1 Turn signal light bulb socket 1 2 1 UB1TE0E0 book Page 31 Monday Septemb...

Page 90: ... The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your vehicle re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the vehicle prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are o...

Page 91: ...e taking the vehicle to a Yamaha dealer The Stop and Start System indicator light does not come on 1 Is the main switch turned on 2 Is the Stop and Start System switch set to 3 Was the engine warmed up suffi ciently after starting 4 After the engine was warmed up was the engine left idling for a cer tain period of time 5 Did the vehicle travel at a speed of 10 km h or higher Even if the preceding ...

Page 92: ...and Start System switch is set to while the Stop and Start System is activated the Stop and Start System will be turned off 2 Was the sidestand operated When the sidestand is lowered the Stop and Start System is de activated 3 Was the engine left stopped by the Stop and Start System for a long period of time If the engine is left stopped by the Stop and Start System for a long period of time the b...

Page 93: ... a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try start...

Page 94: ...opped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for...

Page 95: ...r light will come on for three seconds to indicate the transition to emergency mode 3 After the smart key system indica tor light goes off input the identifi cation number as follows 4 Inputting the identification number is done by counting the number of flashes of the smart key system in dicator light For example if the identification number is 123456 Push and hold the knob The smart key system i...

Page 96: ...ill flash quickly for 3 seconds In this case start over again from step 2 When there are no knob opera tions for 10 seconds during the identification number input pro cess When the smart key system indi cator light is allowed to flash nine or more times The identification number is not entered correctly 5 While the smart key system indi cator light is on push the knob once more to complete emergen...

Page 97: ...in tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not use high pressure washers or steam jet cleaners Excessive water pressure may cause wa ter seepage and deterioration of wheel bearings brakes trans mission seals and electrical de vices...

Page 98: ...ield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning compounds for plastic may scratch the wind shield so be sure to test all cleaning products before gen eral application ECA26310 4 Rinse off thoroughly wit...

Page 99: ...rakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in a cool dry place If necessary protect it against dust with a porous cover Be sure the engine and the exha...

Page 100: ...his will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all con...

Page 101: ...il Type Motor oil SAE 10W 30 type SE or higher or Gear oil SAE 85W GL 3 Quantity 0 10 L 0 11 US qt 0 09 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 13 L 0 14 US qt 0 11 Imp qt Radiator including all routes 0 46 L 0 49 US qt 0 40 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 90 Fuel tank capacity 7 1 L 1 9 US gal 1 6 Imp gal Fuel reserv...

Page 102: ...em voltage 12 V Battery Model YTZ6V Voltage capacity 12 V 5 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light LED License plate light 5 0 W UB1TE0E0 book Page 2 Monday September 9 2019 4 44 PM ...

Page 103: ...DENTIFICATION NUMBER ENGINE SERIAL NUMBER EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase 1 Vehicle identification numbe...

Page 104: ...ached to the vehicle such as when maintenance checks or service proce dures are performed Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we pro...

Page 105: ...ses replacing 9 29 H Handlebar switches 6 8 Hazard switch 6 9 Helmet holders 6 14 Helmets 2 6 High beam indicator light 6 1 Horn switch 6 9 I Identification numbers 12 1 Ignition circuit cut off system 6 18 Indicator lights and warning lights 6 1 K Key handling of smart and mechanical keys 4 3 L Labels location 1 1 M Main switch 4 7 Maintenance and lubrication periodic 9 3 Maintenance emission con...

Page 106: ...9 Tool kit 9 1 Troubleshooting 9 32 Troubleshooting chart 9 35 Turn signal indicator lights 6 1 Turn signal light bulb front replacing 9 30 Turn signal light bulb rear replacing 9 31 Turn signal switch 6 8 V Valve clearance 9 19 V belt checking 9 24 Vehicle identification number 12 1 Vehicle lights 9 30 VVA indicator 6 4 W Wheel bearings checking 9 27 Wheels 9 21 Y Yamalube 9 13 UB1TE0E0 book Page...

Page 107: ...UB1TE0E0 book Page 3 Monday September 9 2019 4 44 PM ...

Page 108: ...DIC183 PRINTED IN INDONESIA 2020 01 ...

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