Yamaha FZS10A Page 90 Owner'S Manual Download

Page: 90 / 112

PERIODIC MAINTENANCE AND ADJUSTMENT

7-41

EAU42502

Troubleshooting charts

Starting problems or poor engine performance

Check the fuel level in
the fuel tank.

1. Fuel

There is enough fuel.

There is no fuel.

Check the compression.

Supply fuel.

The engine does not start.
Check the compression.

Operate the electric starter.

2. Compression

There is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealer
check the vehicle.

Remove the spark plugs
and check the electrodes.

3. Ignition

Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle.

The engine does not start.
Have a Yamaha dealer
check the vehicle.

The engine does not start.
Check the battery.

Operate the electric starter.

4. Battery

The engine turns over
quickly.

The engine turns over
slowly.

The battery is good.

Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.

Dry

Wet

Operate the electric starter.

U1CA11E0.book Page 41 Thursday, September 23, 2010 11:51 AM

Summary of Contents for FZS10A

Page 1: ...DIC183 1CA 28199 11 FZS10A C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 24 61 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1CA11E0 book Page 1 Thursday September 23 2010 11 51 AM ...

Page 3: ...in these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies b...

Page 4: ...all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1CA11E0 book Page 1 Thur...

Page 5: ... Corporation U S A 1st edition September 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 24 61 U1CA11E0 book Page 2 Thursday September 23 2010 11 51 AM ...

Page 6: ...r the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking the spark plugs 7 10 Canister for California only 7 11 Engine oil and oil filter cartridge 7 11 Coolant 7 14 Replacing the air filter element 7 15 Checking the engine idling speed 7 17 Checking the throttle grip free play 7 18 Valve clearance 7 18 Tires 7 18 Cast wheels 7 21 ...

Page 7: ...ing 7 39 Troubleshooting charts 7 41 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 U1CA11E0 ...

Page 8: ... They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 5 6 U1CA11E0 book Page 1 Thursday September 23 2010 11 51 AM ...

Page 9: ...t 4B5 2815K 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 90kg 198 lbs maximum load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 14B 21668 00 1 2 4 3 5 6 U1CA11E0 book Page 2 Thursday September 23 2010 11 51 AM ...

Page 10: ...LOCATION OF IMPORTANT LABELS 1 3 1 1 U1CA11E0 book Page 3 Thursday September 23 2010 11 51 AM ...

Page 11: ...LOCATION OF IMPORTANT LABELS 1 4 1 1 California only U1CA11E0 book Page 4 Thursday September 23 2010 11 51 AM ...

Page 12: ...enger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you...

Page 13: ...ontribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine...

Page 14: ...venly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sur...

Page 15: ...ges If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing o...

Page 16: ...downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if...

Page 17: ...7 32 5 Fuel injection system fuse page 7 32 6 Storage compartment page 4 16 7 Passenger seat lock page 4 15 8 Shock absorber assembly spring preload adjusting ring page 4 19 9 Shock absorber assembly rebound damping force adjusting screw page 4 19 10 Shift pedal page 4 10 11 Engine oil drain bolt page 7 11 12 Engine oil filter cartridge page 7 11 U1CA11E0 book Page 1 Thursday September 23 2010 11 ...

Page 18: ... 7 31 5 Rear brake fluid reservoir page 7 23 6 Engine oil filler cap page 7 11 7 Front fork rebound damping force adjusting screw page 4 17 8 Engine oil level check window page 7 11 9 Brake pedal page 4 11 10 Coolant reservoir page 7 14 11 Rear brake light switch page 7 22 12 Luggage strap holder page 4 20 U1CA11E0 book Page 2 Thursday September 23 2010 11 51 AM ...

Page 19: ...0 2 Left handlebar switches page 4 9 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 5 5 Front brake fluid reservoir page 7 23 6 Right handlebar switches page 4 9 7 Throttle grip page 7 18 8 Brake lever page 4 11 U1CA11E0 book Page 3 Thursday September 23 2010 11 51 AM ...

Page 20: ...e is started and stay on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10683 LOCK The steering is locked and all electrical systems are...

Page 21: ...f the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP Even if the oil level is sufficient the warning ligh...

Page 22: ...op the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit NOTICE ECA10021 Do not continue...

Page 23: ...ad with riding 117 134 C 243 274 F Coolant temperature flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 41 Above 135 C Above 275 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 7 41 U1CA11E0 book Page 4 Thursday September 23 2010 11 51...

Page 24: ...lti function meter unit Changing settings while riding can distract the operator and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer a tachometer an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the left segment of the fuel meter s...

Page 25: ... r min and above Clock The clock displays when the key is turned to ON In addition the clock can be displayed for 10 seconds by pushing the SELECT button when the main switch is in the OFF or LOCK position To set the clock 1 Turn the key to ON 2 Push the SELECT button and RESET button together for at least two seconds 3 When the hour digits start flashing push the RESET button to set the hours 4 P...

Page 26: ... display will return to the prior mode after refueling and traveling 5 km 3 mi Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to wards E Empty as the fuel level decreases When the last segment on the left starts flashing refuel as soon as possible TIP This fuel meter is equipped with a self diagnosis system If a problem is ...

Page 27: ...key to OFF When the air intake temperature display is selected A is displayed for one second and then the air in take temperature is displayed Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the display will indi cate an error code If the d...

Page 28: ...ch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12500 Horn switch Press this switch to sound the horn E...

Page 29: ...ICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operat...

Page 30: ... The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13074 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key...

Page 31: ...tion such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NO...

Page 32: ...taining ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU48790 Fuel tank breather overflow hose TIP For California See page 7 11 for breather hose information Before operating the motor...

Page 33: ...icle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unlea...

Page 34: ...t in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the right as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the...

Page 35: ...uments in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartment WARNING EWA10961 Do not exceed the load limit of 3 kg 7 lb for the storage com partment Do not exceed the maximum load of FZS10A 190 kg 419 lb FZS10AC 189 kg 417 lb for the vehicle 1 Storage compartment 1 U1CA1...

Page 36: ...bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force The rebound damping force is adjusted on the right front fork leg only To in crease the rebound damping force and thereby...

Page 37: ...ll differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 26 click s in direction b Standard 18 click s in...

Page 38: ...ock absorber Use the special wrench and the extension bar included in the own er s tool kit to make the adjust ment Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in di rection b 1 Spring preload adjusting...

Page 39: ...hock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as se...

Page 40: ...e the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 22 for an explanation of the ignition circuit cut off system WARNING EWA10241 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or ...

Page 41: ...sion is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure U1CA...

Page 42: ...tch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be work...

Page 43: ...points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 12 4 13 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Coolant Check coolant level in reservoir If necessary add re...

Page 44: ... free play and lubricate cable and grip housing 7 18 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 25 7 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 18 7 21 Brake and shift pedals Make sure that ...

Page 45: ...htened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 21 ITEM CHECKS PAGE U1CA11E0 book Page 3 Thursday September 23 2010 11 51 AM ...

Page 46: ...if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU40199 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmissio...

Page 47: ...o shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is runni...

Page 48: ... shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in t...

Page 49: ...EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or ...

Page 50: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers dru...

Page 51: ...ls provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1CA11E0 book Page 2 Thu...

Page 52: ...ths 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather syste...

Page 53: ...n sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1CA11E0 book Page 4 Thursday September 23 2010 11 51 AM ...

Page 54: ... replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for ...

Page 55: ...s Check all chassis fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Centerstand and sidestand pivots Check operation Apply lithium soap based ...

Page 56: ...Engine oil filter car tridge Replace 24 Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 25 Front and rear brake switches Check operation 26 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 mont...

Page 57: ...he reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 28 Lights signals and switches Check operation Adjust headlight beam ...

Page 58: ... removed and installed EAU40031 Panels A and B To remove a panel Remove the bolts and the screws and then pull the panel off as shown To install a panel Place the panel in the original position and then install the screws and the bolts EAU19281 Panel C To remove the panel Remove the screw and then pull the panel off as shown 1 Panel A 2 Panel B 1 Panel C 1 Panel A 2 Screw 3 Bolt U1CA11E0 book Page...

Page 59: ...s ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before i...

Page 60: ...efore operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the canister breath er is not blocked and if necessary clean it EAU19879 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car ...

Page 61: ... Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil fill...

Page 62: ... ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 O ring 1 Torque wrench Tightening torque Oil filte...

Page 63: ...oolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in an incorrect reading 2 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum ...

Page 64: ... Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 EAU40054 Replacing the air filter element The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas 1 Remove the rider seat S...

Page 65: ... intake manifold ECA12881 7 Pull the air filter element out 8 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 9 Install the air filter case cover by ...

Page 66: ...ing a fire hazard EWA11361 11 Install the fuel tank bolts 12 Place the fuel tank cowling in the original position and then install the fuel tank cowling bolts 13 Install the panels 14 Install the rider seat EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer 1 Fuel tank breather hose except for Califor nia 2 Original positio...

Page 67: ...n chart EAU21755 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10503 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air p...

Page 68: ...s should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi FZS10A 90 190 kg 198 419 lb FZS1...

Page 69: ...ed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approxim...

Page 70: ...sult in poor performance adverse han dling characteristics and a short ened tire life EAU22081 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To d...

Page 71: ...n loss of control and an acci dent EAU22273 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light swi...

Page 72: ...rake disc have a Yamaha dealer replace the brake pads as a set EAU46291 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer repl...

Page 73: ...aking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake ...

Page 74: ...sting bolt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack with...

Page 75: ...hain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11121 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lub...

Page 76: ...be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly ...

Page 77: ...The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U1CA11E0 book Page 28 Thursday September 23 2010 11 51 AM ...

Page 78: ...rol EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid inju...

Page 79: ...nter stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in t...

Page 80: ...ing it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16521 To charge a VRLA Valve Regulated Lead Acid battery a speci...

Page 81: ...x which contains the fuses for the individual circuits are located under the rider seat See page 4 15 If a fuse is blown replace it as follows TIP Include steps 2 3 7 and 8 only for the fuel injection system fuse 1 Turn the key to OFF and turn off the electrical circuit in question 2 Unhook the battery band and then remove the battery cover 1 Main fuse 2 Fuse box 3 Fuel injection system fuse 4 Fue...

Page 82: ...stion to check if the device operates 6 If the fuse immediately blows again have a Yamaha dealer check the electrical system 7 Install the starter relay cover 8 Install the battery cover and then hook the battery band onto the holder 1 Battery band 2 Battery cover 1 Starter relay cover 2 Fuel injection system fuse 3 Fuel injection system spare fuse 2 1 3 Specified fuses Main fuse 50 0 A Headlight ...

Page 83: ...bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Disconnect the headlight coupler and then remove the bulb cover 2 Unhook the headlight bulb holder and then remove the burnt out bulb 3 Place a new headlight bulb into po sition and then secure i...

Page 84: ... the bulb by turning it clockwise 6 Install the passenger seat EAU43003 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install...

Page 85: ...n 6 Install the license plate light unit by installing the screws EAU24360 Front wheel EAU40201 To remove the front wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Place the vehicle on the center stand 2 Loosen the front wheel axle pinch bolt then the wheel axle and the brake caliper bolts 1 License plate light unit 2 Screw 1 License p...

Page 86: ...sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 4 Install the brake hose holder on each side by installing the bolt and nut 5 Take the vehicle off the center stand so that the front wheel is on the ground and then put the side stand down 6 Tighten the wheel axle the front wheel axle pinch bolt and the brake caliper bolts to the spec...

Page 87: ...ain from the rear sprocket The drive chain cannot be disas sembled 7 While supporting the brake caliper bracket pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been re moved together with the brake disc otherwise the brake pads will be forced shut ECA11071 EAU48402 To install the rear wheel 1 Install the wheel and the brake cal iper bracket by in...

Page 88: ...ower The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but th...

Page 89: ...DIC MAINTENANCE AND ADJUSTMENT 7 40 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U1CA11E0 book Page 40 Thursday September 23 2010 11 51 AM ...

Page 90: ...check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over...

Page 91: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leaka...

Page 92: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always r...

Page 93: ... detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive...

Page 94: ...o any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26182 Storag...

Page 95: ... engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn ...

Page 96: ...ith oil filter cartridge replacement 3 10 L 3 28 US qt 2 73 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 25 L 2 38 US qt 1 98 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reserve...

Page 97: ... 198 419 lb FZS10AC 90 189 kg 198 417 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear bra...

Page 98: ...l light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Radiator fan fuse 10 0 A 2 Fuel injection ...

Page 99: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may...

Page 100: ...ering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 U1CA11E0 book Page 2 Thursday ...

Page 101: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh...

Page 102: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exha...

Page 103: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or ...

Page 104: ...TION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1CA11E0 book Page 6 Thursday September 23 2010 11 51 AM ...

Page 105: ...arranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha mot...

Page 106: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warran...

Page 107: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ph...

Page 108: ... protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1CA11E0 book Page 10 Thursday September 23 2010 11 51 AM ...

Page 109: ...tch 4 10 Headlight bulb replacing 7 34 High beam indicator light 4 2 Horn switch 4 9 I Identification numbers 10 1 Ignition circuit cut off system 4 22 Indicator lights and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 36 Luggage strap holders 4 20 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 5 Maintenance e...

Page 110: ... clearance 7 18 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 30 Wheel front 7 36 Wheel rear 7 38 Wheels 7 21 U1CA11E0 book Page 2 Thursday September 23 2010 11 51 AM ...

Page 111: ...U1CA11E0 book Page 3 Thursday September 23 2010 11 51 AM ...

Page 112: ...PRINTED IN JAPAN 2010 10 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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