TIGHTENING TORQUES
2-15
EAS20340
ENGINE TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Spark plug
M10
4
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Cylinder head nut
M10
10
See TIP.
Cylinder head bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Cylinder head plug
M18
3
42 Nm (4.2 m·kgf, 30 ft·lbf)
Camshaft caps bolt
M6
20
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head cover bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head stud bolt (exhaust
pipe)
M8
8
15 Nm (1.5 m·kgf, 11 ft·lbf)
Reed valve cover bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Camshaft sprocket bolt
M7
4
24 Nm (2.4 m·kgf, 17 ft·lbf)
Throttle body joint bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Connecting rod cap bolt
M8
8
See TIP.
Timing chain drive sprocket bolt
M10
1
60 Nm (6.0 m·kgf, 43 ft·lbf)
Timing chain tensioner bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump outlet pipe bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump inlet pipe bolt (water
pump side)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump inlet pipe bolt (front
side)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil/water pump drive sprocket
bolt
M6
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Oil pump bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Water pump cover bolt
M6
5
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Thermostat housing cover nut
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Thermostat inlet pipe bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil cooler bolt
M20
1
63 Nm (6.3 m·kgf, 46 ft·lbf)
Engine oil drain bolt
M14
1
43 Nm (4.3 m·kgf, 31 ft·lbf)
Oil pipe bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil strainer bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil delivery pipe bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil filter union bolt
M20
1
80 Nm (8.0 m·kgf, 58 ft·lbf)
Oil filter
M20
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Oil pan bolt
M6
14
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Oil/water pump assembly drive
chain guide bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Air filter case cover screw
—
11
2.0 Nm (0.20 m·kgf, 1.5 ft·lbf)
Throttle body joint clamp
M5
4
2.3 Nm (0.23 m·kgf, 1.7 ft·lbf)
Funnel bolt
M5
6
4.2 Nm (0.42 m·kgf, 3.0 ft·lbf)
Air filter case stay bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Throttle cable bolt
M6
2
4.5 Nm (0.45 m·kgf, 3.3 ft·lbf)
Cylinder head and exhaust pipe
nut
M8
8
20 Nm (2.0 m·kgf, 14 ft·lbf)
E
LT
E
LT
M
E
LT
LT
LT
LT
LT
LT
LT
E
LT
LT
LT
LS
LT
Summary of Contents for FZ8-NA
Page 1: ...SERVICE MANUAL FZ8NA FZ8SA 2011 1BD 28197 E0...
Page 6: ......
Page 8: ......
Page 33: ...FEATURES 1 24...
Page 48: ...SPECIAL TOOLS 1 39...
Page 67: ...TIGHTENING TORQUES 2 18...
Page 75: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 3 4 5 6 7 8 1...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil pipe 3 Drive axle...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 40 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 41...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 42 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat...
Page 92: ...CABLE ROUTING 2 43 EAS20430 CABLE ROUTING Handlebar front view FZ8NA...
Page 94: ...CABLE ROUTING 2 45 Handlebar front view FZ8SA...
Page 96: ...CABLE ROUTING 2 47 Handlebar right side view...
Page 98: ...CABLE ROUTING 2 49 Engine right side view...
Page 100: ...CABLE ROUTING 2 51 Handlebar left side view...
Page 102: ...CABLE ROUTING 2 53 Engine left side view...
Page 104: ...CABLE ROUTING 2 55 Rear frame left side view...
Page 106: ...CABLE ROUTING 2 57 Frame top view...
Page 108: ...CABLE ROUTING 2 59 Frame top view...
Page 110: ...CABLE ROUTING 2 61 Frame top view...
Page 112: ...CABLE ROUTING 2 63 Fuel tank left and bottom view...
Page 114: ...CABLE ROUTING 2 65 Front brake right side view...
Page 116: ...CABLE ROUTING 2 67 Front brake left side...
Page 118: ...CABLE ROUTING 2 69 Rear brake...
Page 120: ...CABLE ROUTING 2 71 Hydraulic unit top view...
Page 122: ...CABLE ROUTING 2 73 Hydraulic unit front view...
Page 124: ...CABLE ROUTING 2 75 Hydraulic unit left side view...
Page 126: ...CABLE ROUTING 2 77...
Page 129: ......
Page 164: ...PERIODIC MAINTENANCE 3 35...
Page 262: ...CHAIN DRIVE 4 95...
Page 358: ...TRANSMISSION 5 93...
Page 387: ...THROTTLE BODIES 7 14...
Page 388: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM...
Page 395: ......
Page 396: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM...
Page 398: ...IGNITION SYSTEM 8 3...
Page 405: ...IGNITION SYSTEM 8 10...
Page 406: ...ELECTRIC STARTING SYSTEM 8 11 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM...
Page 408: ...ELECTRIC STARTING SYSTEM 8 13...
Page 414: ...CHARGING SYSTEM 8 19 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM...
Page 416: ...CHARGING SYSTEM 8 21...
Page 419: ...CHARGING SYSTEM 8 24...
Page 420: ...LIGHTING SYSTEM 8 25 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM...
Page 422: ...LIGHTING SYSTEM 8 27...
Page 426: ...SIGNALING SYSTEM 8 31 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM...
Page 428: ...SIGNALING SYSTEM 8 33...
Page 435: ...SIGNALING SYSTEM 8 40...
Page 436: ...COOLING SYSTEM 8 41 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM...
Page 438: ...COOLING SYSTEM 8 43...
Page 442: ...FUEL INJECTION SYSTEM 8 47 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM...
Page 444: ...FUEL INJECTION SYSTEM 8 49...
Page 504: ...FUEL PUMP SYSTEM 8 109 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM...
Page 506: ...FUEL PUMP SYSTEM 8 111...
Page 510: ...IMMOBILIZER SYSTEM 8 115 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM...
Page 512: ...IMMOBILIZER SYSTEM 8 117...
Page 521: ...IMMOBILIZER SYSTEM 8 126...
Page 522: ...ABS ANTI LOCK BRAKE SYSTEM 8 127 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM...
Page 524: ...ABS ANTI LOCK BRAKE SYSTEM 8 129...
Page 526: ...ABS ANTI LOCK BRAKE SYSTEM 8 131 EAS27740 ABS COMPONENTS CHART...
Page 528: ...ABS ANTI LOCK BRAKE SYSTEM 8 133 EAS27750 ABS COUPLER LOCATION CHART...
Page 532: ...ABS ANTI LOCK BRAKE SYSTEM 8 137 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING...
Page 570: ...ELECTRICAL COMPONENTS 8 175 EAS27973 ELECTRICAL COMPONENTS...
Page 572: ...ELECTRICAL COMPONENTS 8 177...
Page 574: ...ELECTRICAL COMPONENTS 8 179 EAS27981 CHECKING THE SWITCHES...
Page 576: ...ELECTRICAL COMPONENTS 8 181...
Page 598: ...ELECTRICAL COMPONENTS 8 203...
Page 606: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...