Yamaha FZ-09 2013 Owner'S Manual Download Page 69 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-20

7

EAU22082

A

d

justin

g

the clutch lever free

play

The clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch
lever free play and, if necessary, adjust
it as follows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).

TIP

If the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism.

EAU37914

Checkin

g

the

b

rake lever free

play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14212

A soft or spon

g

y feelin

g

in the

b

rake

lever can in

d

icate the presence of

air in the hy

d

raulic system. If there is

air in the hy

d

raulic system, have a

Yamaha

d

ealer

b

lee

d

the system

b

e-

fore operatin

g

the vehicle. Air in the

hy

d

raulic system will

d

iminish the

1. Clutch lever free play adjusting bolt
2. Clutch lever free play

2

1

(b)

(a)

1. No brake lever free play

1

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Summary of Contents for FZ-09 2013

Page 1: ...1RC 28199 10 FZ09E C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 27 39 ...

Page 2: ...EAU10043 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold ...

Page 3: ... of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there ...

Page 4: ... used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures e...

Page 5: ...R S MANUAL 2013 by Yamaha Motor Corporation U S A 1st edition June 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 27 39 ...

Page 6: ...IODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Coolant 7 13 Air filter element 7 15 Checking the engine idling speed 7 16 Checking the throttle grip free play 7 16 Valve cleara...

Page 7: ...8 Supporting the motorcycle 7 39 Front wheel 7 40 Rear wheel 7 41 Troubleshooting 7 43 Troubleshooting charts 7 44 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO...

Page 8: ... the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 6 7 1 2 4 5 3 ...

Page 9: ...loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 WARNING 3 kg 7 lbs TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 90kg 198 lbs maximum load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 14B 21668 00 1 California only 2 California on...

Page 10: ...1 WARNING 4C8 2118K 00 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 6 7 ...

Page 11: ...training courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motor...

Page 12: ... rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for o...

Page 13: ...of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessori...

Page 14: ...rmed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per forma...

Page 15: ...ure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manua...

Page 16: ...y rebound damping force adjusting screw page 4 20 3 Seat page 4 17 4 Fuse box 2 page 7 32 5 Main fuse page 7 32 6 Fuel injection system fuse page 7 32 7 Storage compartment page 4 18 8 Shock absorber assembly spring preload adjusting ring page 4 20 9 Shift pedal page 4 13 10 Engine oil drain bolt page 7 10 11 Coolant drain bolt page 7 14 ...

Page 17: ... rebound damping force adjusting screw page 4 18 3 Headlight page 7 34 4 Fuse box 1 page 7 32 5 Coolant reservoir page 7 13 6 Engine oil level check window page 7 10 7 Engine oil filler cap page 7 10 8 Brake pedal page 4 14 9 Rear brake light switch page 7 21 10 Rear brake fluid reservoir page 7 22 ...

Page 18: ...7 8 1 Clutch lever page 4 13 2 Left handlebar switches page 4 11 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 4 5 Front brake fluid reservoir page 7 22 6 Right handlebar switches page 4 11 7 Throttle grip page 7 16 8 Brake lever page 4 13 ...

Page 19: ...n automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10685 LOCK The steering is locked...

Page 20: ... indicator light comes on when the high beam of the headlight is switched on EAU11255 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or...

Page 21: ...ave a Yamaha dealer check the electrical circuit NOTICE ECA10022 Do not continue to operate the en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If the engine overheats see page 7 45 for further instructions EAU11535 Engine trouble warning light This warning light comes on o...

Page 22: ...indicator a transmission gear display a drive mode display which shows the selected drive mode a multi function display a self diagnosis device a brightness control mode TIP Be sure to turn the key to ON be fore using the SELECT and RE SET buttons To switch the speedometer and multi function displays between kilometers and miles press the SELECT button for at least one second 1 SELECT button 2 RES...

Page 23: ...h is in the OFF LOCK or position To set the clock 1 Turn the key to ON 2 Push the SELECT button and RESET button together for at least two seconds 3 When the hour digits start flash ing push the RESET button to set the hours 4 Push the SELECT button and the minute digits will start flashing 5 Push the RESET button to set the minutes 6 Push the SELECT button and then release it to start the clock F...

Page 24: ... friendly fuel efficient manner The indicator goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Select the transmission gear that is appropriate for the vehicle speed Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neut...

Page 25: ...rder km L L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG F Air_ _ F ODO TRIP 1 TRIP 2 TIP Push the RESET button to switch the display in the reverse order If the fuel level warning indicator and left segment of the fuel meter start flashing the display automatically changes to the fuel reserve tripmeter mode F TRIP and starts counting the distance traveled from that point In that ...

Page 26: ...average fuel consumption display can be set to either AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG This display shows the average fuel consumption since it was last reset AVE_ _ _ km L The average dis tance that can be traveled on 1 0 L of fuel is shown AVE_ _ _ L 100 km The average amount of fuel necessary to travel 100 km is shown AVE_ _ _ MPG The average dis tance that can be traveled on 1 0...

Page 27: ...filter case This display shows the air intake tem perature from 14 F to 210 F in 1 F in crements TIP 14 F will be displayed even if the air intake temperature falls below 14 F The air intake temperature may vary from the ambient tempera ture Self diagnosis device This model is equipped with a self di agnosis device for various electrical circuits If a problem is detected in any of those circuits t...

Page 28: ...the button until the display switches to the brightness control mode 3 Push the RESET button to set the brightness level 4 Push the SELECT button to re turn to the original display EAU47633 D mode drive mode D mode is an electronically controlled engine performance system with three mode selections STD A and B Push the drive mode switch MODE to switch between modes See page 4 12 for an explanation...

Page 29: ...ns that require especially sensitive throttle op eration EAU1234F Handlebar switches Left Right EAU12351 Pass switch Press this switch to flash the headlight EAU12401 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to...

Page 30: ...azard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise th...

Page 31: ... clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU26825 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip tur...

Page 32: ... fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11092 Mak...

Page 33: ... dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gaso...

Page 34: ...ection Check each hose for cracks or damage and replace if necessary Make sure that the end of each hose is not blocked and clean if necessary Make sure that each hose is rout ed through the clamp EAU13434 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not p...

Page 35: ... into the seat lock and then turn the key counterclockwise 2 While holding the key in that posi tion lift the rear of the seat up and then pull the seat off To install the seat 1 Insert the projections into the seat holders as shown 2 Push the rear of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding 1 Seat lock 2 Seat lock cover 3 Un...

Page 36: ...the vehicle EAU58041 Adjusting the front fork WARNING EWA14671 Always adjust the spring preload on both fork legs equally otherwise poor handling and loss of stability may result Each front fork leg is equipped with a spring preload adjusting bolt The right front fork leg is equipped with a re bound damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to tur...

Page 37: ... damping force adjusting mechanism may not exactly match the above specifications due to small differences in production the actual number of turns always represents the entire ad justing range To obtain a precise ad justment it would be advisable to check the number of turns of each damping force adjusting mechanism and to modify the specifications as necessary 1 Spring preload adjusting bolt 1 D...

Page 38: ...icator on the shock absorber Use the special wrench and the extension bar included in the own er s tool kit to make the adjust ment Rebound damping force To increase the rebound damping force and thereby harden the rebound damping turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in direction b 1 Spring pre...

Page 39: ...n before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn o...

Page 40: ...aha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU57950 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral ...

Page 41: ...ter the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle...

Page 42: ...used NOTICE ECA20090 The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 24 W 2 A otherwise the fuse may blow or the battery may discharge A 12 V accessory connected to the auxiliary DC connector behind the right side panel can be used when the key is in the ON position See page 7 32 1 Auxiliary DC connector 2 Auxiliary...

Page 43: ...cle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 4 15 4 16 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Coolant Check coolant leve...

Page 44: ...Yamaha dealer adjust throttle grip free play and lubricate ca ble and grip housing 7 16 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 24 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 19 Bra...

Page 45: ...s and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 22 ITEM CHECKS PAGE ...

Page 46: ...e start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU58331 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clut...

Page 47: ...are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubr...

Page 48: ...o slow the motorcycle and continue to downshift as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engi...

Page 49: ...ation the engine oil must be changed and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6800 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha de...

Page 50: ... Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA154...

Page 51: ... and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 ...

Page 52: ...EADINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjus...

Page 53: ...cessary 7 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months ...

Page 54: ...n Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check runout and for damage Replace ...

Page 55: ...lies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply lithium soap based grease lightly 17 Shift pedal pivot shaft Apply ...

Page 56: ...eck operation Correct if necessary 23 Engine oil Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Cooling system Check hoses for cracks or dam age Replace if necessary Change coolant 26 Front and rear brake switches Check operation 27 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 m...

Page 57: ...brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check ope...

Page 58: ...of elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing...

Page 59: ... sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window locat ed at the bottom right side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If ...

Page 60: ...cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil...

Page 61: ... 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10402 If the oil level warning light flickers or remains on even if the oil level is correct immediately tur...

Page 62: ...elow the minimum level mark remove the reservoir cap 4 Add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If...

Page 63: ...rom the coolant reservoir by turning it upside down 7 Install the coolant reservoir and its cover by placing them in the origi nal position and then installing the collars and bolts 8 Remove the coolant drain bolt and its gasket to drain the cooling sys tem 9 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 10 Install the coolant drain bolt and its ...

Page 64: ...cessary remove the coolant reservoir cap add coolant to the maximum level mark and then install the cap 17 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha de...

Page 65: ...at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance a...

Page 66: ... with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operat ing the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracke...

Page 67: ... they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10482 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of ...

Page 68: ... operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cra...

Page 69: ...be ob tained as described above or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hy...

Page 70: ...ier turn the ad justing nut in direction a To make the brake light come on later turn the ad justing nut in direction b EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to...

Page 71: ...the brake pads as a set EAU22582 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA15991 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low...

Page 72: ...the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22733 Changing the brake fluid Have a Yamaha dea...

Page 73: ...aha dealer before ad justing the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting bolt on each side of the swingarm in di rection a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in di rection b and then push the rear wheel forward NOTICE Improp er drive chain slac...

Page 74: ...d lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam c...

Page 75: ...as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is secure...

Page 76: ...before each ride and the pedal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease ...

Page 77: ... have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever L...

Page 78: ... times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23284 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and l...

Page 79: ...er check the wheel bearings EAU50291 Battery The battery is located under the seat See page 4 17 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul fur...

Page 80: ...op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the batte...

Page 81: ...s 1 Remove the bolt and quick fasten ers 2 Pull the right side panel off as shown 3 Place the panel in the original po sition 4 Install the bolt and quick fasten ers To access fuse box 2 the main fuse and the fuel injection system fuse re move the seat See page 4 17 1 Right side panel 2 Bolt 3 Quick fastener 1 3 2 1 Fuse box 1 1 1 Ignition fuse 2 Parking lighting fuse 3 Auxiliary fuse 4 Signaling ...

Page 82: ...turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 2 Main fuse 3 Fuel injection system fuse 4 Fuel injection system spare fuse 1 Radiator fan fuse 2 Backup fuse for clock 3 Electronic throttle valve fuse 4 Spare fuse 2 3 4 1 1 2 3 4 1 Starter relay cover 2 Fuel injection syst...

Page 83: ...b and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight unit side covers by removing the bolts on each side 2 Pull up...

Page 84: ...lb cover 7 Unhook the headlight bulb holder then remove the burnt out bulb 8 Place a new headlight bulb into position then secure it with the bulb holder 9 Install the headlight bulb cover 10 Install the headlight unit as shown and then connect the headlight coupler 1 Grommet 1 Auxiliary light coupler 1 1 1 Headlight coupler 1 Headlight bulb cover 1 1 1 Headlight bulb holder 2 Headlight bulb 1 2 ...

Page 85: ...Have a Yamaha dealer adjust the headlight beam if necessary EAU24182 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU43006 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it coun...

Page 86: ... overtighten the screw oth erwise the lens may break ECA11192 EAU58010 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the nuts and collars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 1 Turn signal light bulb socket 1 Turn signal light bulb 1 1 1 License plate lig...

Page 87: ...y light bulb This model is equipped with two auxil iary lights If an auxiliary light bulb burns out replace it as follows 1 Remove the headlight unit side covers by removing the bolts on each side 2 Remove the auxiliary light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it out 1 License plate light bulb 1 1 Bolt 1 1 1 Bolt 2 Headlight uni...

Page 88: ...le is in a stable and level position be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using ...

Page 89: ...ll the wheel axle out and then remove the wheel To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle 3 Install the brake caliper together with the reflector on each side by installing the bolts TIP Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 4 Lower the front wheel so that it is on th...

Page 90: ...e ground according to the procedure on page 7 39 3 Remove the axle nut 4 Fully loosen the locknut on each side of the swingarm 5 Turn the drive chain slack adjust ing bolts fully in direction a and push the wheel forward 6 Remove the drive chain from the rear sprocket TIP If the drive chain is difficult to re move remove the wheel axle first and then lift the wheel upward enough to remove the driv...

Page 91: ... side TIP Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm Make sure that there is enough space between the brake pads before installing the wheel 2 Install the drive chain onto the rear sprocket 3 Install the axle nut 4 Lower the rear wheel so that it is on the ground and then put the sidestand down 5 Adjust the drive chain slack See page 7 24 6 Tighte...

Page 92: ... should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel...

Page 93: ...r replace the spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slow...

Page 94: ...essure to escape When the hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The co...

Page 95: ...ing 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive c...

Page 96: ... dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during wi...

Page 97: ...ess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture f...

Page 98: ...electrodes while turning the engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the...

Page 99: ...0 L 2 54 US qt 2 11 Imp qt With oil filter cartridge replacement 2 70 L 2 85 US qt 2 38 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 1 93 L 2 04 US qt 1 70 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank...

Page 100: ... 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FZ09E 90 177 kg 198 390 lb FZ09EC 90 176 kg 198 388 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C ...

Page 101: ...al light 12 V 21 0 W 2 Auxiliary light 12 V 5 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Auxiliary fuse 2 0 A Headlight fuse 15 0 A Signaling system fuse 7 5 A Ignition fuse...

Page 102: ...FORMATION EAU26382 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to iden...

Page 103: ...n will be needed when ordering spare parts from a Yamaha dealer EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 Vehicle Emission Control Information label 1 ...

Page 104: ... an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrat...

Page 105: ...rporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e m...

Page 106: ... is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 ...

Page 107: ...CONSUMER INFORMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks ...

Page 108: ...nspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent...

Page 109: ...nd upon your request at any later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If...

Page 110: ...to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicl...

Page 111: ...ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 ...

Page 112: ...lebar switches 4 11 Hazard switch 4 12 Headlight bulb replacing 7 34 High beam indicator light 4 2 Horn switch 4 12 I Identification numbers 10 1 Ignition circuit cut off system 4 22 Indicator lights and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 37 Luggage strap holders 4 21 M Main switch steering lock 4 1 Maintenance and lubrica...

Page 113: ...ht 4 2 Turn signal light bulb replacing 7 36 Turn signal switch 4 11 V Valve clearance 7 16 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 30 Wheel front 7 40 Wheel rear 7 41 Wheels 7 19 ...

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Page 115: ...will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yama...

Page 116: ...PRINTED IN JAPAN 2013 07 0 9 1 CR E PRINTED ON RECYCLED PAPER ...

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