Yamaha FZ-07 2015 Owner'S Manual Download Page 65 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-16

7

2. If dirt or water is visible, remove

the hose, clean it, and then install
it.

EAU21385

Checkin

g

the throttle

g

rip free

play

The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.

EAU21402

Valve clearance

The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.

1. Air filter check hose

1

1. Throttle grip free play

1

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Summary of Contents for FZ-07 2015

Page 1: ...2RC 28199 1R FZ07F FZ07FC OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 28 55 ...

Page 2: ...EAU10043 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold ...

Page 3: ...ion of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing the...

Page 4: ... used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures e...

Page 5: ...ER S MANUAL 2014 by Yamaha Motor Corporation U S A 1st edition August 2014 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 28 55 ...

Page 6: ... Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Coolant 7 13 Replacing the air filter element and cleaning the check hose 7 15 Checking the throttle grip free play 7 16 Valve clearance 7 16 Tires 7 17 Cast wheels 7 19 Adjusting the cl...

Page 7: ...heel 7 38 Rear wheel 7 39 Troubleshooting 7 41 Troubleshooting charts 7 42 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A 2015 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMIT...

Page 8: ... the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 6 7 2 1 3 4 5 ...

Page 9: ...oper loading 3JJ 28446 A1 VACUUM HOSE ROUTING 34B 21684 00 INTAKE MANIFOLD PRESS SENSOR WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A1 4B5 21686 00 1 2 California only 3 California only 4 ...

Page 10: ...ns high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 1TP 21668 00 5 6 7 ...

Page 11: ...training courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motor...

Page 12: ... rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for o...

Page 13: ...distribu tion of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas se...

Page 14: ...rmed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per forma...

Page 15: ...ure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manua...

Page 16: ... 23 2 Seat lock page 4 16 3 Storage compartment page 4 18 4 Owner s tool kit page 7 2 5 Shift pedal page 4 11 6 Engine oil filler cap page 7 10 7 Engine oil drain bolt page 7 10 8 Engine oil level check window page 7 10 9 Engine oil filter cartridge page 7 10 10 Coolant reservoir page 7 13 ...

Page 17: ... Fuse box page 7 32 3 Battery page 7 30 4 Shock absorber assembly spring preload adjusting ring page 4 19 5 Fuel tank cap page 4 12 6 Headlight page 7 33 7 Coolant drain bolt page 7 14 8 Brake pedal page 4 12 9 Rear brake light switch page 7 21 10 Rear brake fluid reservoir page 7 22 ...

Page 18: ...7 8 1 Clutch lever page 4 11 2 Left handlebar switches page 4 10 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 22 6 Right handlebar switches page 4 10 7 Throttle grip page 7 16 8 Brake lever page 4 12 ...

Page 19: ...comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10685 LOCK The steering is...

Page 20: ...e neutral position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU59962 Oil pressure warning light This warning light comes on if the en gine oil pressure is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on again after going off briefly and then remain on ...

Page 21: ...hen the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit NOTICE ECA10022 Do not continue to operate the en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If the engine overheats see page 7 43 for further instructions EAU...

Page 22: ...ction display a self diagnosis device a brightness control mode TIP Be sure to turn the key to ON be fore using the left and right set buttons except for setting the brightness control mode To switch the speedometer and multi function display between ki lometers and miles set the multi function display to the odometer mode or a tripmeter mode and then press the left set button for at least three s...

Page 23: ...eft set button and right set button together for at least two seconds 3 When the hour digits start flash ing push the right set button to set the hours 4 Push the left set button and the minute digits will start flashing 5 Push the right set button to set the minutes 6 Push the left set button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel...

Page 24: ...g tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Select the transmission gear that is appropriate for the vehicle speed Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light Multi function display The multi function display is equipped with the following an odom...

Page 25: ...t case push the left set button to switch the display between the various tripmeter odometer instantaneous fuel consumption and average fuel consumption modes in the following order TRIP F km L L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG _ _ F Air_ _ F ODO TRIP 1 TRIP 2 TRIP F To reset a tripmeter select it by push ing the left set button and then push the right set button for ...

Page 26: ...ed on 1 0 US gal of fuel is shown To switch between the average fuel consumption displays push the left set button for one second when one of the displays is shown To reset the average fuel consumption display select it by pushing the left set button and then push the right set but ton for at least one second TIP After resetting an average fuel con sumption display _ _ _ is shown for that display ...

Page 27: ...al circuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the display will indicate an error code If the display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle NOTICE ECA11591 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage B...

Page 28: ...beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU54211 Start Engine stop switch To...

Page 29: ...be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12821 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the han dlebar grip To engage the clutch re lease the lever The lever should be pulled rapidly and released slowly ...

Page 30: ...944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into...

Page 31: ...mes or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any ...

Page 32: ...types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU58460 Fuel tank breather hose and overflow hose TIP For California See page 7 10 for breather hose ...

Page 33: ...rk the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use o...

Page 34: ...the front of the passenger seat into the seat holders as shown and then push the rear of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat and then remove the hexagon wrench located on the bottom of the seat 2 Pull up the corners on the rear of the rider seat as shown and re move the bolts with the hexagon wrench 3 Lift the seat rear...

Page 35: ... screwdriver to secure a helmet to the vehicle To secure a helmet with the helmet holding cable 1 Remove the passenger seat See page 4 16 2 Remove the screwdriver from its holders on the passenger seat and then remove the helmet hold ing cable from the screwdriver TIP When removing the screwdriver slide the screwdriver toward the mark on the passenger seat 3 Pass the helmet holding cable through t...

Page 36: ...le under the seat by hooking the cable loops over the screwdriver install the screw driver in its original position and then hook the helmet holding ca ble over the hook on the bottom of the passenger seat 4 Install the passenger seat EAU14465 Storage compartment The storage compartment is located under the passenger seat See page 4 16 When storing documents or other items in the storage compartme...

Page 37: ...rection a To decrease the spring preload and there by soften the suspension turn the ad justing ring in direction b Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench and ex tension bar included in the own er s tool kit to make the adjustment WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen ...

Page 38: ...o not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU38963 Luggage strap holders There are six luggage strap holders four on the bottom of the passenger seat and one on each passenger foot rest To use the luggage strap holders on the passenger seat remove the passenger seat See page 4 16 Un hook the straps f...

Page 39: ...aha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU57950 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral ...

Page 40: ...ter the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle...

Page 41: ...ICE ECA20090 The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 24 W 2 A otherwise the fuse may blow or the battery may discharge This vehicle is equipped with an auxil iary DC connector A 12 V accessory connected to the auxiliary DC connec tor can be used when the key is in the ON position 1 Auxiliary DC connector 2 A...

Page 42: ...cle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 4 13 4 14 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Coolant Check coolant leve...

Page 43: ...Yamaha dealer adjust throttle grip free play and lubricate ca ble and grip housing 7 16 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 23 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 19 Bra...

Page 44: ...s and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 21 ITEM CHECKS PAGE ...

Page 45: ...gh the engine will crank when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU61930 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position T...

Page 46: ...a Yamaha dealer to check the electrical circuit 3 Start the engine by pushing the side of the start engine stop switch If the engine fails to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine ...

Page 47: ...y and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU58270 To decelerate 1 Release the throttle and apply both the front and the rear brakes smoothly to slow the motorcycle 2 At the recommended shift points shown in the following table shift to a lower g...

Page 48: ...any condition that might result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6000 r min 1600 km 1000 mi and beyond The vehicle can now be operated n...

Page 49: ...A10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire ...

Page 50: ... Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA154...

Page 51: ...ormation included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you...

Page 52: ...EADINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjus...

Page 53: ...alifornia only Check control system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months ...

Page 54: ... Air filter check hose Clean 3 Clutch Check operation Adjust or replace cable 4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Replace Every 2...

Page 55: ...he rain or riding in wet areas 13 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 14 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 15 Brake lever pivot shaft Apply silicone grease lightly 16 Brake pedal pivot shaft Apply lithium soap based grease lightly 17 Clutch lever pivot shaft A...

Page 56: ...il leak age Replace if necessary 23 Rear suspension link pivots Apply lithium soap based grease lightly Every 12000 mi 19000 km 24 Engine oil Change warm engine before draining 25 Engine oil filter car tridge Replace 26 Cooling system Check hoses for cracks or dam age Replace if necessary Change coolant 27 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 ...

Page 57: ...required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 29 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip ho...

Page 58: ...of elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing...

Page 59: ...the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the engine oil level check window located at the bottom left side of the crankcase TIP The engine oil should be between the ...

Page 60: ...cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 2 1 1 Oil...

Page 61: ...e crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil pressure warning light should go off NOTICE ECA20860 If the oil pressure warning light flick ers or remains on even if the oil level is correct immediately turn the en gine...

Page 62: ...elow the minimum level mark remove the reservoir cap 4 Add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If...

Page 63: ...cov er by removing the bolt and quick fastener and then remove the coolant reservoir 5 Remove the coolant reservoir cap 6 Drain the coolant from the coolant reservoir by turning it upside down 7 Install the coolant reservoir and its cover by placing them in the origi nal position and then installing the bolt and quick fastener 8 Remove the coolant drain bolt and its gasket to drain the cooling sys...

Page 64: ...art the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system EAU60450 Replacing the air filter ele ment and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element more frequently if you are ...

Page 65: ... the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart...

Page 66: ...rature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the tire tread shows crosswise lines minimum tread depth if...

Page 67: ...by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10482 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are securely installed t...

Page 68: ... following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unb...

Page 69: ... nut in di rection b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the syst...

Page 70: ...e and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer repla...

Page 71: ...id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted...

Page 72: ... Oil seals Replace every two years Brake hoses Replace every four years EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU60040 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutr...

Page 73: ... direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage If the drive chain slack is more than 58 0 mm 2 28 in the chain can damage the frame swing arm and other parts To prevent this from occurring keep the drive chain slack within the specified limits EC...

Page 74: ...e chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11122 2 Wipe the drive chain dry 3 Thoroughly lubricate t...

Page 75: ... throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not t...

Page 76: ...ers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease ...

Page 77: ...the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals spe...

Page 78: ... times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23284 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and l...

Page 79: ...check the wheel bearings EAU50211 Battery The battery is located under the rider seat See page 4 16 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul ...

Page 80: ...op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the batte...

Page 81: ... age to the electrical system and possibly a fire EWA15132 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Starter relay cover 2 Fuse box 3 Spare main fuse 4 Main fuse 2 3 4 1 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Fuel injection system fu...

Page 82: ... adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight unit by re moving the bolt and washer on each side 2 Disconnect the headlight coupler an...

Page 83: ...nnect the coupler 6 Install the headlight unit as shown and then install the washer and bolt on each side 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24182 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Headlight bulb holder 2 Headlight bulb 2 1 ...

Page 84: ...y turning it counterclockwise 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the turn signal light unit by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 1 Turn signal light unit 2 Screw 1 2 1 Turn signal light bulb socket 1 Turn signal l...

Page 85: ...h the bulb by pushing it in and then install the license plate light unit by installing the collars washers and nuts EAU46405 Replacing the auxiliary light bulb If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit See page 7 33 2 Remove the auxiliary light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it...

Page 86: ...tion be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service th...

Page 87: ...e been re moved otherwise the brake pads will be forced shut ECA11052 5 Pull the wheel axle out and then remove the wheel To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle from the right side 3 Lower the front wheel so that it is on the ground and then put the sidestand down 4 Install the brake calipers and the reflectors by installing the bolts TIP Make ...

Page 88: ...e 7 37 4 Remove the axle nut washer and the drive chain slack adjusting plate 5 Push the wheel forward and then remove the drive chain from the rear sprocket TIP If the drive chain is difficult to re move remove the wheel axle first and then lift the wheel upward enough to remove the drive chain from the rear sprocket The drive chain does not need to be disassembled in order to re move and install...

Page 89: ...ket and the drive chain slack adjusting plate by inserting the wheel axle from the right hand side TIP Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm Make sure that there is enough space between the brake pads before installing the wheel If the chain puller is removed make sure that the arrow mark on each chain puller is pointing up ward 2 Install the...

Page 90: ...cedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expe...

Page 91: ...r replace the spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slow...

Page 92: ...essure to escape When the hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The co...

Page 93: ...ing 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive c...

Page 94: ... dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during wi...

Page 95: ...ess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture f...

Page 96: ...electrodes while turning the engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the...

Page 97: ... 2 02 Imp qt With oil filter cartridge replacement 2 60 L 2 75 US qt 2 29 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 1 60 L 1 69 US qt 1 41 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 14 L...

Page 98: ...ding condition 0 175 kg 0 386 lb Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi High speed riding Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake T...

Page 99: ...ight 12 V 5 0 W 1 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil pressure warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 30 0 A Auxiliary fuse 2 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Parking lighting fuse ...

Page 100: ...ler VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing aut...

Page 101: ...e key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Env...

Page 102: ... an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrat...

Page 103: ...rporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e m...

Page 104: ... is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 ...

Page 105: ...CONSUMER INFORMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks ...

Page 106: ...ion and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A r...

Page 107: ...nd upon your request at any later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If...

Page 108: ...to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicl...

Page 109: ...ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 ...

Page 110: ...s 4 10 Hazard switch 4 11 Headlight bulb replacing 7 33 Helmet holding cable 4 17 High beam indicator light 4 2 Horn switch 4 10 I Identification numbers 10 1 Ignition circuit cut off system 4 21 Indicator lights and warning lights 4 2 K Key identification number 10 2 L Labels location 1 1 License plate light bulb replacing 7 36 Luggage strap holders 4 20 M Main switch steering lock 4 1 Maintenanc...

Page 111: ...42 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 35 Turn signal switch 4 10 V Valve clearance 7 16 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 30 Wheel front 7 38 Wheel rear 7 39 Wheels 7 19 ...

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Page 113: ...will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yama...

Page 114: ...PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2014 08 1 8 1 CR E ...

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