Yamaha FT60B Owner'S Manual Download

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OWNER’S MANUAL

F40C
F60A
FT60B

69W-28199-71-E0

Summary of Contents for FT60B

Page 1: ...OWNER S MANUAL F40C F60A FT60B 69W 28199 71 E0 ...

Page 2: ...EMU25050 Read this owner s manual carefully before operating your outboard motor ...

Page 3: ...our machine and this manual If there is any question concerning this manu al please consult your Yamaha dealer To ensure long product life Yamaha recom mends that you use the product and perform the specified periodic inspections and main tenance by correctly following the instruc tions in the owner s manual Note that if you do not follow these instructions not only may the product break down but ...

Page 4: ...pin 14 Tilt support lever for power trim and tilt or hydro tilt model 14 Top cowling lock lever s turn type 14 Flushing device 15 Warning indicator 15 Tachometer 15 Digital tachometer 15 Low oil pressure warning indicator 16 Low oil pressure warning indicator 16 Overheat warning indicator 16 Overheat warning indicator digital type 17 Trim meter 17 Trim meter digital type 17 Hour meter digital type...

Page 5: ...tem 46 Inspecting fuel filter 47 Cleaning fuel filter 47 Inspecting idling speed 48 Changing engine oil 48 Checking wiring and connectors 50 Exhaust leakage 50 Water leakage 50 Engine oil leakage 50 Checking power trim and tilt power tilt system 50 Checking propeller 51 Removing the propeller 52 Installing the Propeller 52 Changing gear oil 53 Cleaning fuel tank 54 Inspecting and replacing anode s...

Page 6: ... reference in case your outboard motor is sto len EMU25190 Key number If a main key switch is equipped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the space provided for reference in case you need a new key EMU25202 EC label Engines affixed with this label conform to certain portions of the European Parliament directive re...

Page 7: ... should wear PFDs when there are potentially hazardous boating condi tions Gasoline is highly flammable and its va pors are flammable and explosive Handle and store gasoline carefully Make sure there are no gas fumes or leaking fuel be fore starting the engine This product emits exhaust gases which contain carbon monoxide a colorless odorless gas which may cause brain dam age or death when inhaled...

Page 8: ...MU25382 Important labels EMU25395 Warning labels EMU25401 Label WARNING EWM01260 Be sure shift control is in neutral before starting engine except 2HP Do not touch or remove electrical parts when starting or during operation Keep hands hair and clothes away from flywheel and other rotating parts while engine is running EMU25465 Caution labels EMU25472 Label CAUTION ECM01190 Transport and store the...

Page 9: ...soline If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel EMU25683 Engine oil NOTE If the recommended engine oil grades are not available select an alternative from the following chart according to the average temperatures in your area CAUTION ECM01050 All 4 stroke engines are shipped from the factory without engine oil Recommended gasoline Regular unleaded ga...

Page 10: ...ngine performance this will have an adverse effect on the engine Yamaha outboard motors are fitted with pro pellers chosen to perform well over a range of applications but there may be uses where a propeller with a different pitch would be more appropriate For a greater operating load a smaller pitch propeller is more suit able as it enables the correct engine speed to be maintained Conversely a l...

Page 11: ... reduce the throttle setting to maintain the engine in the proper operating range For instructions on propeller removal and in stallation see page 51 EMU25760 Start in gear protection Yamaha outboard motors affixed with the pictured label or Yamaha approved remote control units are equipped with start in gear protection device s This feature permits the engine to be started only when it is in neut...

Page 12: ...d with this engine is its dedicated fuel reservoir and must not be used as a fuel storage container Com 18 14 11 13 8 10 9 5 6 4 4 7 1 3 11 12 15 16 17 ZMU04995 2 1 Top cowling 2 Top cowling lock lever 3 Drain screw 4 Anode s 5 Anti cavitation plate 6 Trim tab 7 Propeller 8 Cooling water inlet 9 Trim rod 10 Clamp bracket 11 Tilt support lever 12 Power trim and tilt switch 13 Flushing device 14 Rem...

Page 13: ...Remote control The remote control lever actuates both the shifter and the throttle The electrical switch es are mounted on the remote control box EMU26190 Remote control lever Moving the lever forward from the neutral po sition engages forward gear Pulling the le ver back from neutral engages reverse The engine will continue to run at idle until the le ver is moved about 35 a detent can be felt Mo...

Page 14: ...rate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position EMU25911 Tiller handle To change direction move the tiller handle to the left or right as necessary EMU25922 Gear shift lever Pulling the gear shift lever towards you puts the engine in forward gear so that the boat moves ahead Pushing the lever...

Page 15: ...d fuel economy for the desired operation EMU25970 Throttle friction adjuster A friction device provides adjustable resis tance to movement of the throttle grip or the remote control lever and can be set accord ing to operator preference To increase resistance turn the adjuster clockwise To decrease resistance turn the adjuster counterclockwise WARNING EWM00030 Do not overtighten the friction adjus...

Page 16: ...WM00120 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entan gled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of en gine power means the loss of most steering control Also witho...

Page 17: ... motor turns to start the en gine When the key is released it returns automatically to the on position EMU26141 Power trim and tilt switch on remote control or tiller handle The power trim and tilt system adjusts the outboard motor angle in relation to the tran som Pressing the switch up trims the outboard motor up then tilts it up Pressing the switch down tilts the outboard mo tor down and trims ...

Page 18: ...bsta cle NOTE For instructions on using the power trim and tilt switch see page 31 EMU26241 Trim tab with anode The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force WARNING EWM00840 An improperly adjusted trim tab could cause difficult steering Always test run after the trim tab has been installed or re placed t...

Page 19: ...otor in the tilted up position lock the tilt support lever to the clamp bracket EMU26372 Top cowling lock lever s turn type To remove the engine top cowling turn the lock lever s and lift off the cowling When in stalling the cowling check to be sure it fits properly in the rubber seal Then lock the cowling again by returning the lever s to the lock position 1 Trim tab 2 Bolt 3 Cap 1 Trim tab 2 Bol...

Page 20: ...hts up For details on how to read the warning indicator see page 18 EMU26470 Tachometer This gauge shows the engine speed and has the following functions EMU26491 Digital tachometer The tachometer shows the engine speed and has the following functions NOTE All segments of the display will light momen tarily after the main switch is turned on and will return to normal thereafter 1 Top cowling lock ...

Page 21: ...il pressure warning indicator If oil pressure drops too low the warning in dicator will start to blink For further informa tion see page 19 CAUTION ECM00020 Do not continue to run the engine if the low oil pressure warning indicator is on and the engine oil level is lower Seri ous engine damage will occur The low oil pressure warning indicator does not indicate the engine oil level Use the oil dip...

Page 22: ...is on Serious engine damage will occur EMU26610 Trim meter This gauge shows the trim angle of your out board motor NOTE Memorize the trim angles that work best for your boat under different conditions Adjust the trim angle to the desired setting with the power trim and tilt switch EMU26620 Trim meter digital type This meter shows the trim angle of your out board motor NOTE Memorize the trim angles...

Page 23: ...resets the trip counter to 0 zero NOTE The total number of hours the engine has been run cannot be reset EMU26801 Warning system CAUTION ECM00090 Do not continue to operate the engine if a warning device has activated Consult your Yamaha dealer if the problem can not be located and corrected EMU26814 Overheat warning This engine has an overheat warning device If the engine temperature rises too hi...

Page 24: ...ow oil pressure warning indicator will light The buzzer will sound if equipped on the tiller handle remote control box or main switch panel If the warning system has activated stop the engine as soon as it is safe to do so Check the oil level and add oil as needed If the oil level is correct and the warning device does not switch off consult your Yamaha dealer CAUTION ECM00100 Do not continue to r...

Page 25: ...n is intended as reference only It is not possible to provide complete in structions for every possible boat and motor combination Proper mounting depends in part on experience and the specific boat and motor combination WARNING EWM00830 Improper mounting of the outboard mo tor could result in hazardous conditions such as poor handling loss of control or fire hazards Observe the following For perm...

Page 26: ...g parts to wear in evenly Correct break in will help en sure proper performance and longer engine life CAUTION ECM00800 Failure to follow the break in procedure could result in reduced engine life or even severe engine damage EMU27080 Procedure for 4 stroke models Run the engine under load in gear with a propeller installed as follows 1 For the first hour of operation Run the engine at 2000 r min ...

Page 27: ...d fasteners Check the propeller for damage EMU27163 Checking the engine oil level 1 Put the outboard motor in an upright po sition not tilted 2 Remove oil dipstick and wipe it clean 3 Completely insert the dipstick and re move it again 4 Check the oil level using the dipstick to be sure the level falls between the upper and lower marks Fill with oil if it is below the lower mark or drain to the sp...

Page 28: ...ent screw This product emits exhaust gases which contain carbon monoxide a col orless odorless gas which could cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness Keep cockpit and cab in areas well ventilated Avoid blocking exhaust outlets 1 If there is an air vent screw on the fuel tank cap loosen it 2 or 3 turns 2 If there is a fuel joint on the motor firmly...

Page 29: ...ck plate on the other end of the lanyard into the en gine stop switch WARNING EWM00120 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entan gled preventing it from functioning Avoid accidentally pulling the lanyard during normal ope...

Page 30: ...slightly and try to start the engine again If the engine still fails to start see page 58 EMU27662 Electric start and remote control models 1 Place the remote control lever in neutral NOTE The start in gear protection device prevents the engine from starting except when in neu tral 2 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg Then install the lock p...

Page 31: ...he engine again If the engine still fails to start see page 58 EMU27670 Warming up engine EMU27710 Manual start and electric start models 1 After starting the engine allow it to idle for 3 minutes to warm up Failure to do so will shorten engine life 2 Be sure the low oil pressure warning in dicator goes off after starting the engine 3 Check for a steady flow of water from the cooling water pilot h...

Page 32: ...shifting position from forward to reverse or vice versa first close the throttle so that the engine idles or runs at low speeds EMU27763 Forward tiller handle and remote control models Tiller control models 1 Place the throttle grip in the fully closed position 2 Move the gear shift lever quickly and firmly from neutral to forward Remote control models 1 Pull up the neutral interlock trigger if eq...

Page 33: ... fully closed position 2 Move the gear shift lever quickly and firmly from neutral to reverse Remote control models 1 Pull up the neutral interlock trigger if equipped and move the remote control lever quickly and firmly from neutral to reverse EMU27820 Stopping engine Before stopping the engine first let it cool off for a few minutes at idle or low speed Stop ping the engine immediately after ope...

Page 34: ...ine the position of the bow of the boat in the water Correct trim angle will help im prove performance and fuel economy while reducing strain on the engine Correct trim angle depends upon the combination of boat engine and propeller Correct trim is also affected by variables such as the load in the boat sea conditions and running speed WARNING EWM00740 Excessive trim for the operating condi tions ...

Page 35: ...and watch for any signs of instabil ity or control problems Improper trim angle can cause loss of control Use the power tilt switch located on the bottom engine cowling if equipped only when the boat is at a complete stop with the engine off Adjust the outboard motor trim angle using the power trim and tilt switch To raise the bow trim out press the switch up To lower the bow trim in press the swi...

Page 36: ...bow of the boat too high in the water Performance and econ omy are decreased because the hull of the boat is pushing the water and there is more air drag Excessive trim out can also cause the propeller to ventilate which reduces per formance further and the boat may por poise hop in the water which could throw the operator and passengers overboard Bow Down Too much trim in causes the boat to plow ...

Page 37: ...may leak CAUTION ECM00241 Before tilting the outboard motor stop the engine by following the procedure on page 28 Never tilt the outboard mo tor while the engine is running Severe damage from overheating can result Do not tilt up the engine by pushing the tiller handle if equipped because this could break the handle EMU28005 Procedure for tilting up Power trim and tilt models power tilt models 1 P...

Page 38: ...ed with the tilt support lever press the power trim and tilt switch down to retract the trim rods CAUTION ECM00250 Be sure to retract the trim rods complete ly during mooring This protects the rods from marine growth and corrosion which could damage the power trim and tilt mechanism EMU28053 Procedure for tilting down Power trim and tilt models power tilt models 1 Push the power tilt power trim an...

Page 39: ...ter WARNING EWM00660 Place the gear shift in neutral before setting up for shallow water cruising Return the outboard motor to its normal position as soon as the boat is back in deeper water CAUTION ECM00260 Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when set ting up for and cruising in shallow water Otherwise severe damage...

Page 40: ...ther conditions Cruising in salt water After operating in salt water wash out the cooling water passages with fresh water to prevent them from becoming clogged with salt deposits NOTE For cooling system flushing instructions see page 37 Cruising in turbid water Yamaha strongly recommends that you use the optional chromium plated water pump kit not available for some models if you use the outboard ...

Page 41: ...3 60 78 cu in Bore stroke 65 0 75 0 mm 2 56 2 95 in Ignition system CDI Spark plug NGK DPR5EA 9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Control system Remote control Starting system Electric Starting carburetion system Prime start Valve clearance cold engine IN 0 15 0 25 mm 0 0059 0 0098 in Valve clearance cold engine EX 0 25 0 35 mm 0 0098 0 0138 in Min cold cranking amps CCA EN 430 0 A Min rate...

Page 42: ...azard WARNING EWM00700 Never get under the lower unit while it is tilted even if a motor support bar is used Severe injury could occur if the outboard motor accidentally falls CAUTION ECM00660 Do not use the tilt support lever or knob when trailering the boat The outboard motor could shake loose from the tilt sup port and fall If the motor cannot be trail ered in the normal running position use an...

Page 43: ...he fuel line from the motor or shut off the fuel cock if equipped 3 Remove the engine top cowling and si lencer cover Remove the propeller 4 Install the flushing attachment over the cooling water inlet CAUTION ECM00300 Do not run the engine without supplying it with cooling water Either the engine water pump will be damaged or the en gine will be damaged from overheating Before starting the engine...

Page 44: ... manually Replace the spark plug s NOTE A flushing attachment is available from your Yamaha dealer EMU28332 Flushing in a test tank CAUTION ECM00300 Do not run the engine without supplying it with cooling water Either the engine water pump will be damaged or the en gine will be damaged from overheating Before starting the engine be sure to supply water to the cooling water passag es 1 Wash the out...

Page 45: ...ight EMU28400 Lubrication except oil injection models 1 Grease the spark plug threads and in stall the spark plug s and torque to proper specification For information on spark plug installation see page 45 2 Change the gear oil For instructions see page 53 Inspect the oil for the pres ence of water that indicates a leaky seal Seal replacement should be performed by an authorized Yamaha dealer prio...

Page 46: ...s procedure right after operation for the most thorough flushing CAUTION ECM01530 Do not perform this procedure while the engine is running The water pump may be damaged and severe damage from overheating can result 1 After shutting off the engine unscrew the garden hose connector from the fit ting on the bottom cowling 2 Screw the garden hose connector onto a garden hose which is connected to a f...

Page 47: ... the motor for scratches nicks or flak ing paint Areas with damaged paint are more likely to corrode If necessary clean and paint the areas A touch up paint is avail able from your Yamaha dealer EMU28476 Periodic maintenance WARNING EWM01070 Be sure to turn off the engine when you perform maintenance unless otherwise specified If you or the owner is not famil iar with machine servicing this work s...

Page 48: ... Item Actions Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year Anode s external Inspection replace ment Anode s internal Inspection replace ment Battery Inspection charging Cooling water pas sages Cleaning Cowling clamp Inspection Fuel filter can be dis assembled Inspection cleaning Fuel system Inspection Fuel tank Yamaha por table tank Inspection cleaning Gear ...

Page 49: ...lug s Cleaning adjustment replacement Timing belt Inspection replace ment Valve clearance OHC OHV Inspection adjustment Item Actions Every 500 hours 2 5 years 1000 hours 5 years Timing belt Replacement Exhaust guide exhaust manifold Inspection replace ment Item Actions Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year ...

Page 50: ...ndition of the spark plug can indicate something about the condition of the engine For exam ple if the center electrode porcelain is very white this could indicate an intake air leak or carburetion problem in that cylinder Do not attempt to diagnose any problems yourself Instead take the outboard motor to a Yamaha dealer You should periodically re move and inspect the spark plug because heat and d...

Page 51: ... EWM00060 Gasoline and its vapors are highly flam mable and explosive Keep away from sparks cigarettes flames or other sources of ignition WARNING EWM00910 Leaking fuel can result in fire or explo sion Check for fuel leakage regularly If any fuel leakage is found the fuel system must be repaired by a qualified mechanic Improper repairs can make the outboard unsafe to operate Check the fuel lines f...

Page 52: ...ent could result in a fuel leak which could result in a fire or explosion hazard EMU29021 Cleaning fuel filter NOTE If any water is in the fuel the float will rise If so remove the cup and drain the water 1 Remove the nut holding the fuel filter as sembly if so equipped 2 Unscrew the filter cup catching any spilled fuel in a rag 3 Remove the filter element and wash it in solvent Allow it to dry In...

Page 53: ...idle speed will measure higher than normal If you have difficulty ver ifying the idle speed or the idle speed re quires adjustment consult a Yamaha dealer or other qualified mechanic 2 Verify whether the idle speed is set to specification For idle speed specifica tions see page 36 EMU29073 Changing engine oil WARNING EWM00760 Avoid draining the engine oil immedi ately after stopping the engine The...

Page 54: ...f oil through the filler hole Install the filler cap 5 Start the engine and watch to make sure the low oil pressure warning indicator if equipped turns off Make sure that there are no oil leaks CAUTION ECM00680 If the low oil pressure warning indicator does not turn off or if there are oil leaks stop the engine and find the cause Con tinued operation with a problem could cause severe engine damage...

Page 55: ...ts between the exhaust cover cylinder head and body cylinder EMU29140 Engine oil leakage Check for oil leaks on the around the engine NOTE If any leaks are found consult your Yamaha dealer EMU29162 Checking power trim and tilt power tilt system WARNING EWM00430 Never get under the lower unit while it is tilted even when the tilt support lever is locked Severe injury could occur if the outboard mot...

Page 56: ...lugs Also place the shift control in neutral turn the main switch to off and re move the key and remove the lanyard from the engine stop switch Turn off the battery cut off switch if your boat has one Do not use your hand to hold the pro peller when loosening or tightening the propeller nut Put a wood block be tween the anti cavitation plate and the propeller to prevent the propeller from turning ...

Page 57: ...the Propeller EMU29231 Spline models CAUTION ECM00340 Be sure to install the thrust washer be fore installing the propeller otherwise the lower case and propeller boss could be damaged Be sure to use a new cotter pin and bend the ends over securely Otherwise the propeller could come off during op eration and be lost 1 Apply Yamaha marine grease or a cor rosion resistant grease to the propeller sha...

Page 58: ...motor accidental ly falls 1 Tilt the outboard motor so that the gear oil drain screw is at the lowest point pos sible 2 Place a suitable container under the gear case 3 Remove the gear oil drain screw NOTE If the magnetic gear oil drain screw equipped remove all metal particles from the screw before installing it 4 Remove the oil level plug to allow the oil to drain completely CAUTION ECM00710 Ins...

Page 59: ...f old gasoline according to lo cal regulations 1 Empty the fuel tank into an approved container 2 Pour a small amount of suitable solvent into the tank Install the cap and shake the tank Drain the solvent completely 3 Remove the screws holding the fuel joint assembly Pull the assembly out of the tank 4 Clean the filter located on the end of the suction pipe in a suitable cleaning sol vent Allow th...

Page 60: ... mea sures Avoid bodily contact with electrolytic fluid as it can cause severe burns or permanent eye injury Wear protective eye gear when han dling or working near batteries Antidote EXTERNAL SKIN Flush with water EYES Flush with water for 15 minutes and get immediate medical attention Antidote INTERNAL Drink large quantities of water or milk followed by milk of magnesia beaten egg or vegetable o...

Page 61: ...3 If the battery will be stored for longer than a month check the specific gravity of the fluid at least once a month and re charge the battery when it is low NOTE Consult a Yamaha dealer when charging or re charging batteries EMU29331 Connecting the battery WARNING EWM00570 Mount the battery holder securely in a dry well ventilated vibration free loca tion in the boat Install a fully charged bat ...

Page 62: ...t is loose have it re paired by your Yamaha dealer EMU29400 Coating the boat bottom A clean hull improves boat performance The boat bottom should be kept as clean of ma rine growth as possible If necessary the boat bottom can be coated with an anti foul ing paint approved for your area to inhibit marine growth Do not use anti fouling paint which includes copper or graphite These paints can cause m...

Page 63: ...A Have serviced by a Yamaha dealer Q Is shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Is starting procedure incorrect A See page 24 Q Has fuel pump malfunctioned A Have serviced by a Yamaha deal...

Page 64: ...p damaged A Have serviced by a Yamaha dealer Q Is air vent screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a Yamaha dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A Have serviced by ...

Page 65: ...ed or of incorrect type A Inspect spark plug s Clean or replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed A Check for pinched or kinked fuel line or other obstructions in fuel system Q Is fuel filter clogged A Clean or replace filter Q Is fuel contaminated or stale A Fill tank with clea...

Page 66: ...r EMU29432 Temporary action in emergency EMU29440 Impact damage WARNING EWM00870 The outboard motor can be seriously damaged by a collision while operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedure below 1 Stop the engine immediately 2 Inspect the control system and all com ponents for damage Also i...

Page 67: ...ine the start in gear protection device does not oper ate Make sure the remote control lever is in neutral Otherwise the boat could unexpectedly start to move which could result in an accident Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the cord where it could be...

Page 68: ...emove the flywheel cover 3 Prepare the engine for starting For fur ther information see page 24 Be sure the engine is in neutral and that the en gine stop switch lanyard lock plate is at tached to the engine stop switch 4 Turn on the main switch 5 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rope around the fly wheel several turns clockwise...

Page 69: ... then face the spark plug holes downward to allow any water mud or contaminants to drain 3 Drain the fuel from the carburetor fuel filter and fuel line Drain the engine oil completely 4 Fill the sump with the fresh engine oil 5 Feed engine fogging oil or engine oil through the carburetor s and spark plug holes while cranking the engine with the manual starter or emergency starter rope 6 Take the o...

Page 70: ...YAMAHA MOTOR CO LTD Printed on recycled paper Printed in Japan April 2005 0 3 1 ...

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