Yamaha FJR13AZ Page 55 Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-2

7

EAU17361

Owner’s tool kit

The owner’s tool kit is located under the
rider seat. (See page 4-16.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.

TIP

If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

1. Owner’s tool kit

U1CY10E0.book Page 2 Wednesday, November 18, 2009 2:21 PM

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Summary of Contents for FJR13AZ

Page 1: ...DIC183 1CY 28199 10 FJR13AZ C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 23 70 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1CY10E0 book Page 1 Wednesday November 18 2009 2 21 PM ...

Page 3: ...ain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies ...

Page 4: ... all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1CY10E0 book Page 1 Wed...

Page 5: ...or Corporation U S A 1st edition November 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 23 70 U1CY10E0 book Page 2 Wednesday November 18 2009 2 21 PM ...

Page 6: ...ERATION AND IMPORTANT RIDING POINTS 6 1 Starting the engine 6 1 Shifting 6 2 Engine break in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking the spark plugs 7 14 Canister for California only 7 15 Engine oil and oil fil...

Page 7: ... turn signal light bulb or a tail brake light bulb 7 38 Replacing the license plate light bulb 7 38 Troubleshooting 7 39 Troubleshooting charts 7 40 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR C...

Page 8: ...y contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 5 6 7 8 9 10 U1CY10E0 book Page 1 Wednesday November 18 2009 2 21 PM ...

Page 9: ...RTANT LABELS 1 2 1 1 California only 2 California only 5 1 kg 2 lbs 4BR 24877 A0 LOAD LIMIT 4 3 kg 7 lbs 3TB 24877 A0 LOAD LIMIT 3 California only PRESS REGULATOR U1CY10E0 book Page 2 Wednesday November 18 2009 2 21 PM ...

Page 10: ...0 kgf cm2 42 psi 270 kPa 2 70 kgf cm2 39 psi 290 kPa 2 90 kgf cm2 42 psi 3P6 21668 00 NOTICE 8ET 2815K 00 Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 6 8 7 9 10 U1CY10E0 book Page 3 Wednesday November 18 2009 2 21 PM ...

Page 11: ...senger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when yo...

Page 12: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engin...

Page 13: ...venly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sur...

Page 14: ... area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become ...

Page 15: ...at page 4 16 6 Passenger seat page 4 16 7 Final gear oil filler bolt page 7 18 8 Final gear oil drain bolt page 7 18 9 Shock absorber assembly spring preload adjusting lever page 4 25 10 Air filter element page 7 20 11 Shift pedal page 4 11 12 Engine oil filler cap page 7 15 13 Engine oil filter cartridge page 7 15 14 Engine oil level check window page 7 15 U1CY10E0 book Page 1 Wednesday November ...

Page 16: ...BS motor fuse page 7 35 5 Windshield page 4 9 6 Battery page 7 34 7 Main fuse page 7 35 8 Front fork compression damping force adjusting screw page 4 23 9 Brake pedal page 4 12 10 Shock absorber assembly rebound damping force adjusting knob page 4 25 11 Rear brake fluid reservoir page 7 27 U1CY10E0 book Page 2 Wednesday November 18 2009 2 21 PM ...

Page 17: ...ervoir page 7 27 5 Tachometer page 4 4 6 Speedometer page 4 3 7 Multi function display page 4 4 8 Front brake fluid reservoir page 7 27 9 Right handlebar switches page 4 9 10 Brake lever page 4 11 11 Throttle grip page 7 22 12 Main switch steering lock page 4 1 13 Headlight beam adjusting knob page 4 21 U1CY10E0 book Page 3 Wednesday November 18 2009 2 21 PM ...

Page 18: ... is started and stay on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10691 LOCK The steering is locked and all electrical systems are ...

Page 19: ...headlight is switched on EAU11123 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha deale...

Page 20: ...g the ABS may not work cor rectly If this occurs have a Yamaha dealer check the system as soon as possible See page 4 12 WARNING EWA10081 If the ABS warning light comes on or flashes while riding the brake sys tem reverts to conventional braking Therefore be careful not to cause the wheels to lock during emergen cy braking If the warning light comes on or flashes while riding have a Yamaha dealer ...

Page 21: ...n display Changing settings while riding can distract the operator and increase the risk of an accident The multi function display is equipped with the following an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a fuel meter a coolant temperature meter a transmission ge...

Page 22: ...ng Trip 1 Trip 2 or Trip F the display flashes for five seconds To reset a tripmeter select it by push ing the select button and then push the select button for at least one second while the display is flashing If you do not reset the fuel reserve tripmeter manually it will reset itself automatical ly and the display will return to the prior mode after refueling and traveling 5 km 3 mi Clock To se...

Page 23: ...lectrical circuit Coolant temperature meter The coolant temperature meter indi cates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the top segment flashes stop the vehicle then stop the engine and let the engine cool See page 7 40 When the key is turned to ON all dis play segments come on once in order to test the electrical circuit NO...

Page 24: ...w 16 F a lower temperature than 16 F will not be displayed If the ambient temperature climbs above 122 F a higher tempera ture than 122 F will not be dis played The accuracy of the temperature reading may be affected when riding slowly approximately under 20 km h 12 5 mi h or when stopped at traffic signals railroad crossings etc Instantaneous fuel consumption mode This display shows the distance ...

Page 25: ...ntil the vehicle has traveled 1 km 0 6 mi NOTICE ECA15472 If there is a malfunction will be displayed Have a Yamaha dealer check the vehicle Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the multi function dis play will indicate an error ...

Page 26: ...er it has re turned to the center position EAU12493 Windshield position adjusting switch To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b TIP When the key is turned to OFF the windshield will automatically return to the lowest position EAU12500 Horn switch Press this switch to sound the horn 1 Windshield position adjusting switch...

Page 27: ...ghts are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12830 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the hand...

Page 28: ...ed on this motorcycle EAU26823 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure ...

Page 29: ... a self diagno sis test for a few seconds each time the vehicle first starts off after the key was turned to ON During this test a clicking noise can be heard from under the seat and if the brake lever or brake pedal are even slightly applied a vibration can be felt at the lever and pedal but these do not indicate a mal function When the ABS is activated the brakes are operated in the usual way A ...

Page 30: ...e key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11091 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Fro...

Page 31: ...i orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with...

Page 32: ...el tank breather over flow hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather overflow hose is not blocked and clean it if necessary EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehi...

Page 33: ...passenger seat and pull it forward To install the passenger seat 1 Insert the projections on the rear of the passenger seat into the seat holders as shown and then push the front of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and the...

Page 34: ...e the riding posi tion See page 4 17 EAU39632 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider s preference The rider seat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the rider seat See page 4 16 2 Remove the rider seat height posi tion adjuster by pulling it upwar...

Page 35: ...e as shown 7 Install the passenger seat To change the rider seat height to the low position 1 Remove the rider seat See page 4 16 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height position adjuster so that the L mark is aligned with the match mark 1 Rider seat height position adjuster 1 Ri...

Page 36: ...e that the seats are properly secured before riding EAU40251 Storage compartments This vehicle is equipped with two stor age compartments Storage compartment A is located un der the rider seat See page 4 16 Storage compartment B is located un der the passenger seat See page 4 16 1 Rider seat height position adjuster 2 L mark 3 Match mark 1 Projection 2 Rider seat holder cover 3 Seat holder A for l...

Page 37: ...ic bag so that they will not get wet When washing the vehicle be careful not to let any water enter a storage compart ment EAU39480 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main switch and then turn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to preserve the battery T...

Page 38: ...sed to raise or lower the height of the headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when adjust ing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b E...

Page 39: ...ull the cowling to the open posi tion and then install the quick fas tener screws To close a cowling 1 Remove the quick fastener screws 2 Push the cowling to the closed po sition and then install the quick fastener screws TIP Make sure that the cowling is properly installed before riding 1 Cowling 1 1 1 Quick fastener screw 1 Open position 1 Quick fastener screw 1 Closed position U1CY10E0 book Pag...

Page 40: ...rce adjusting knobs and compres sion damping force adjusting screws NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting ...

Page 41: ... damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 Rebound damping force adjustin...

Page 42: ...y soften the rebound damping turn the adjusting knob in di rection b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production WARNING EWA10221 This shock absorber assembly con tains highly pressurized n...

Page 43: ...P The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 27 for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract ...

Page 44: ...sion is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure U1CY...

Page 45: ...utch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be wor...

Page 46: ...ary DC jack is not being used This vehicle is equipped with an auxilia ry DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is running To use the auxiliary DC jack 1 Open the accessory box lid See page 4 20 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Insert the accessor...

Page 47: ...Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose connection 4 14 4 15 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 15 Final gear oil Check vehicle for oil leakage 7 18 Coolant Check coolant level in ...

Page 48: ...e play If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 7 22 7 29 Control cables Make sure that operation is smooth Lubricate if necessary 7 29 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 23 7 25 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if...

Page 49: ...als and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 26 ITEM CHECKS PAGE U1CY10E0 book Page 3 Wednesday November 18 2009 2 21 PM ...

Page 50: ...atically if left idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU40285 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The trans...

Page 51: ...n TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine i...

Page 52: ...EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for...

Page 53: ...a Yamaha dealer check the vehi cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak ...

Page 54: ...ing engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper ...

Page 55: ... owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1CY10E0 book Page 2 Wednesday November 18...

Page 56: ...nths 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather syst...

Page 57: ...on sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1CY10E0 book Page 4 Wednesday November 18 2009 2 21 PM ...

Page 58: ... operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for dam...

Page 59: ... 13 Brake pedal pivot shaft Apply lithium soap based grease lightly 14 Clutch lever pivot shaft Apply silicone grease lightly 15 Shift pedal pivot shaft Apply lithium soap based grease lightly 16 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly 17 Sidestand switch Check operation and replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 ...

Page 60: ...y Change with ethylene glycol anti freeze coolant every 24 months Change 24 Final gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Front and rear brake switches Check operation 26 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS...

Page 61: ...master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged 27 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 28 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTIN...

Page 62: ...el Remove the bolts and the quick fasten er and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener EAU39562 Panel B To remove the panel 1 Open the accessory box lid See page 4 20 2 Remove the bolt screw and the quick fasteners shown and then take the panel off 1 Panel A 2 Panel B 3 Panel C 4 Panel D 1 Panel E 1 Pa...

Page 63: ...ht beam adjusting cable ECA15421 To install the panel 1 Place the panel in the original posi tion and then install the bolt and quick fastener 2 Install the panel EAU39583 Panel D To remove the panel 1 Remove panels B and C See page 7 9 2 Remove the bolts and quick fas tener shown and then remove the panel NOTICE Do not remove the headlight beam adjusting cable ECA15421 1 Panel B 2 Bolt 3 Screw 4 ...

Page 64: ...l panels B and C EAU47050 Panels E and F To remove one of the panels 1 Remove the seats See page 4 16 2 Remove the bolts and the quick fastener screws 1 Panel D 2 Bolt 3 Quick fastener 1 Headlight beam adjusting cable 1 Panel D 1 Panel E 2 Bolt 3 Quick fastener screw 1 Panel F 2 Bolt 3 Quick fastener screw U1CY10E0 book Page 11 Wednesday November 18 2009 2 21 PM ...

Page 65: ...the pan el forward to release it in the rear as shown To install the panel 1 Insert the rear of the panel into the rear cowling as shown and then insert the top edge of the panel into the fuel tank side cover 1 Panel E 1 Panel E 1 1 1 Panel E 1 Panel F 1 1 1 Panel F 1 Panel F 1 1 U1CY10E0 book Page 12 Wednesday November 18 2009 2 21 PM ...

Page 66: ...n 3 Install the bolts and the quick fas tener screws 4 Install the seats 1 Panel E 2 Rear cowling 1 Panel E 2 Fuel tank side cover 1 2 1 2 1 Panel E 1 Panel F 2 Rear cowling 1 1 2 1 Panel F 2 Fuel tank side cover 1 Panel F 1 2 1 U1CY10E0 book Page 13 Wednesday November 18 2009 2 21 PM ...

Page 67: ...ld be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the ...

Page 68: ... level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case TIP The engine oil should be between the minimum and maximum level marks 4 If ...

Page 69: ... filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge and then tighten it to the specified torque with a torque wrench 1 Engine oil filler cap 2 Engine oil drain bolt 3 Gasket 1 2 3 1 Oil filter cartridge 2 Oil filter wrench 1 O ring...

Page 70: ...e 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10401 If the oil level warning light flickers or remains on even if the oil level is correct immediately t...

Page 71: ...final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and its gasket and then tighten the bolt to the specified torque To change the final gear oil 1 Pl...

Page 72: ...ngine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove the coolant reservoir...

Page 73: ...ing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 EAU20473 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lub...

Page 74: ...eated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 7 Install the air filter case cover by in stalling the screws NOTICE Make sure that the fuel tank breather overflow hose is not pinched ECA15411 8 Install the intake air shroud by in stalling the screw and the quic...

Page 75: ...rottle grip Periodi cally check the throttle cable free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engin...

Page 76: ... your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure measured on cold tires 0 90 kg 0 198 ...

Page 77: ...e Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd WARNING EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace men...

Page 78: ...should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22073 Clutch lever Since this model is equipped with a hy drau...

Page 79: ...f there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36503 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary have a Yama...

Page 80: ...To check a brake pad for wear check its wear indicator groove If a brake pad has worn to the point that the wear indi cator groove has almost disappeared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dea...

Page 81: ... type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance The brake or clutch fluid reservoir diaphragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragm to its original shape before installing it into the brake or clutch fluid reservoir Be careful that water or dust...

Page 82: ...and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent u...

Page 83: ...re each ride and the pedal pivots should be lu bricated if necessary EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U1CY10E0 book Page 30 Wednesday November 18 2009 2 21 PM ...

Page 84: ...aces should be lubri cated if necessary WARNING EWA10741 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricant Silicone grease Recommended lubricant Lithium soap based grease U1CY10E0 book Page ...

Page 85: ... fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA1...

Page 86: ...enter stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in ...

Page 87: ...in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con ...

Page 88: ... If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage 1 Main fuse 2 Fuse box 3 ABS motor fuse 4 ABS motor spare fuse 1 Fuse box 2 Right radiator fan fuse 3 Left radiator fan fuse 4 Hazard fuse 5 Backup fuse for clock ...

Page 89: ...the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a watt...

Page 90: ...b into po sition and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the panel 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU39880 Front turn signal light If a front turn signal light does not come on have a Yamaha dealer check its electrical circuit or replace the bulb 1 Do not touch the glass part of the bulb 1 Head...

Page 91: ... new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the passenger seat EAU24313 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by pulling it out 1 Turn signal light bulb soc...

Page 92: ... procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to...

Page 93: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine...

Page 94: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leaka...

Page 95: ...e muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt...

Page 96: ...rt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winte...

Page 97: ...c parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26242 Storage Short term Always sto...

Page 98: ...plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from...

Page 99: ...th oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Part No 9079E SH001 00 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recommended fu...

Page 100: ...r cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FJR13AZ 90 212 kg 198 467 lb FJR13AZC 90 211 kg 198 465 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Front whee...

Page 101: ... V 21 W 5 0 W 2 Rear turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A 2 ...

Page 102: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and ma...

Page 103: ...ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 U1CY10E0 book Page 2 Wednes...

Page 104: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh...

Page 105: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 106: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or ...

Page 107: ...TION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1CY10E0 book Page 6 Wednesday November 18 2009 2 21 PM ...

Page 108: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha mo...

Page 109: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warra...

Page 110: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ph...

Page 111: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1CY10E0 book Page 10 Wednesday November 18 2009 2 21 PM ...

Page 112: ...placing 7 35 H Handlebar position adjusting 4 21 Handlebar switches 4 9 Hazard switch 4 10 Headlight beams adjusting 4 21 Headlight bulb replacing 7 36 High beam indicator light 4 2 Horn switch 4 9 I Identification numbers 10 1 Ignition circuit cut off system 4 27 Indicator and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 38 M Main ...

Page 113: ...gnal indicator lights 4 2 Turn signal light or tail brake light bulb replacing 7 38 Turn signal switch 4 9 V Valve clearance 7 22 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 33 Wheels 7 25 Windshield position adjusting switch 4 9 U1CY10E0 book Page 2 Wednesday November 18 2009 2 21 PM ...

Page 114: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 115: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 116: ...PRINTED IN JAPAN 2009 11 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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