Yamaha FJR1300S(C) Owner'S Manual Download Page 69

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-27

EAU23140

Checking and lubricating the
brake and clutch levers

Brake lever

Clutch lever

The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

Recommended lubricant:

Lithium-soap-based grease (all-pur-
pose grease)

Recommended lubricant:

Lithium-soap-based grease (all-pur-
pose grease)

5JW11.book Page 27 Friday, May 9, 2003 4:03 PM

Summary of Contents for FJR1300S(C)

Page 1: ...PRINTED IN JAPAN 2003 05 1 9 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5JW 28199 11 LIT 11626 17 27 FJR1300S C FJR1300AS C OWNER S MANUAL ...

Page 2: ...EAU10041 5JW11 book Page 1 Friday May 9 2003 4 03 PM ...

Page 3: ... this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain th...

Page 4: ...OOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABIL...

Page 5: ...otor Corporation U S A 1st edition April 2003 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 17 27 AFFIX DEALER LABEL HERE 5JW11 book Page 2 Friday May 9 2003 4 03 PM ...

Page 6: ... Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 10 Canister for California only 6 11 Engine oil and oil filter cartridge 6 11 Final gear oil 6 14 Coolant 6 15 Cleaning the air filter element 6 16 Adjusting the throttle cable free play 6 18 Adjusting the v...

Page 7: ...oting 6 35 Troubleshooting charts 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 5JW11 book Page 2 Friday May 9 2003 4 ...

Page 8: ...cidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other moto...

Page 9: ...a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the e...

Page 10: ...e for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make s...

Page 11: ...ine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle ne...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 5JW11 book Page 5 Friday May 9 2003 4 03 PM ...

Page 13: ...SAFETY INFORMATION 1 6 1 1 2 California only 4 3 3 Kg 7 lbs 3TB 24877 A0 LOAD LIMIT 5JW11 book Page 6 Friday May 9 2003 4 03 PM ...

Page 14: ...SAFETY INFORMATION 1 7 1 5 7 6 8 9 CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 5JW11 book Page 7 Friday May 9 2003 4 03 PM ...

Page 15: ...Rider seat page 3 11 8 Passenger seat page 3 11 9 Carrier 10 Final gear oil filler bolt page 6 14 11 Final gear oil drain bolt page 6 14 12 Shock absorber assembly rebound damping force adjusting knob page 3 15 13 Shock absorber assembly spring preload adjusting lever page 3 15 14 Air filter element page 6 16 15 Shift pedal page 3 7 16 Engine oil filter cartridge page 6 11 17 Engine oil level chec...

Page 16: ...olant reservoir page 6 15 3 Battery page 6 30 4 Windshield 5 Main fuse and electronic fuel injection fuse page 6 31 6 Front fork compression damping force adjusting screw page 3 13 7 Brake pedal page 3 8 8 Rider footrest 5JW11 book Page 2 Friday May 9 2003 4 03 PM ...

Page 17: ...bar switch page 3 5 3 Tachometer page 3 3 4 Speedometer page 3 3 5 Multi function display page 3 4 6 Right handlebar switches page 3 5 7 Brake lever page 3 8 8 Throttle grip page 6 18 9 Main switch steering lock page 3 1 10 Hazard switch page 3 6 5JW11 book Page 3 Friday May 9 2003 4 03 PM ...

Page 18: ...trical systems are off The key can be removed EAU10690 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left or right 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key into the main switch and then turn it to...

Page 19: ...celeration but this is not a mal function EAU11510 Engine trouble warning light This warning light comes on when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagno sis system This warning light also comes on when the fuel tank is empty If the warning light does not go off after refueling have a Yamaha dealer check the elec trical ci...

Page 20: ... EAU11601 Speedometer The speedometer shows the riding speed When the key is turned to ON the speedometer needle will sweep once across the speed range and then return to zero km h mph in order to test the electrical circuit EAU11871 Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer ...

Page 21: ...o the fuel reserve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the display between the vari ous tripmeter and odometer modes in the following order TRIP F TRIP top TRIP bottom ODO TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not ...

Page 22: ...rt the clock EAU12341 Handlebar switches Left Right EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the ce...

Page 23: ...hicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12763 Hazard switch With the key in the ON position turn this switch to to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case...

Page 24: ...lding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 17 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the cl...

Page 25: ... only The Yamaha ABS Anti lock Brake System features a dual electronic con trol system which acts on the front and rear brakes independently The ABS is monitored by an ECU Electronic Con trol Unit which will have recourse to manual braking if a malfunction occurs WARNING EWA10090 The ABS performs best on long braking distances On certain rough or gravel roads the braking distance may be longer wit...

Page 26: ...n it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the ...

Page 27: ... signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol...

Page 28: ...rass or other materials that easily burn Do not allow the engine to idle too long EAU14080 Seats Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it as shown 2 Pull the rider seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Remove...

Page 29: ...0 0 kg 441 lb CAL FJR1300 201 0 kg 443 lb U49 FJR1300A 193 0 kg 426 lb CAL FJR1300A 194 0 kg 428 lb U49 for the vehicle EAU26881 Accessory box The accessory box is located beside the meter panel NOTE The accessory box can only be opened when the key is turned to ON and the transmission is in neutral CAUTION ECA11800 Do not place heat sensitive items in the accessory box The accessory box gets extr...

Page 30: ...ing screws WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the app...

Page 31: ...um settings NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the spe...

Page 32: ...eby soften the rebound damping turn the adjusting knob in di rection b WARNING EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or atte...

Page 33: ...Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly move...

Page 34: ...p but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10260 The vehicle must be place...

Page 35: ...After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycl...

Page 36: ...onsequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is n...

Page 37: ...r bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 23 6 24 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommende...

Page 38: ...peration is smooth Lubricate pedal pivoting points if necessary 6 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 27 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals ...

Page 39: ...n gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 17 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA12700 The oil level warning light engine trouble warning light and AB...

Page 40: ...AUTION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train...

Page 41: ...cator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put ...

Page 42: ... oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17211 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may...

Page 43: ...S RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULA...

Page 44: ...6 WARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 5JW11 book Page 2 Friday May 9 2003 4 03 PM ...

Page 45: ...gs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Electronic fuel in jection Check and adjust engine idle speed and synchronization 6 Exhaust system Check for leak...

Page 46: ...h Check operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and ...

Page 47: ...htly 13 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Centerstand and sidestand pivots Check operation Apply lithium soap based grease all purpose grease lightly 15 Sidestand switch Check operation and replace if necessary 16 Front fork Check operation and for oil leak age Replace if necessary 17 Shock absorber as sembly Check operation and for o...

Page 48: ...al gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 23 Control cables Apply Yamaha chain and cable lube or engine oil 10W 30 thor oughly 24 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable ...

Page 49: ...clutch systems After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch h...

Page 50: ...e quick fas tener screws and then take the panel off To install the panel Place the panel in the original position and then install the screws and the quick fastener screws EAU19310 Panels B and C To remove one of the panels 1 Remove panel A if removing pan el B or panel D if removing panel C 2 Remove the quick fastener by pushing the center pin 3 Remove the screws and then take the panel off 1 Pa...

Page 51: ...he panel Place the panel in the original position and then install the screws EAU19450 Panels E and F To remove one of the panels 1 Remove the seats See page 3 11 2 Remove the screws the quick fas tener screw and the quick fasten ers and then take the panel off To install the panel 1 Place the panel in the original posi tion and then install the quick fas teners and quick fastener screw and tighte...

Page 52: ...ngine could be defective Do not attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the sp...

Page 53: ...ine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a ...

Page 54: ...he engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge 1 Engine oi...

Page 55: ...igh er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go...

Page 56: ...rs the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on the center stand NOTE The final gear oil level must be checked on a cold engine Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil filler bolt and then check the oil le...

Page 57: ... coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart 1 Place the vehicle on the center stand NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the...

Page 58: ...of the coolant will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radia tor If the engine overheats see page 6 36 for further instructions EAU20470 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in t...

Page 59: ... filter case CAUTION ECA10480 Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn 7 Install the air filter case cover by in stalling the screws 8 Install the intake air shroud by in stalling the quick fastener screws 9 Inst...

Page 60: ...intervals specified in the periodic maintenance and lubrication chart EAU21750 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tir...

Page 61: ...s before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure measured on cold tires 0 0 90 0 kg 0 198 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm FJR1300 90 0 200 0 kg 198 441 lb CAL FJ...

Page 62: ... Motor Co Ltd Always make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride WARNING EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment ti...

Page 63: ...t in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22010 Accessories and replacement parts WARNING EWA10620 This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment par...

Page 64: ...clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed the system before operating the motor cycle EAU22240 Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 42 0 mm 1 65 in below the top of the footrest as shown Periodically check the brake pedal position and if necessary have a Yamaha dealer adjust it WARNING EWA10690 A so...

Page 65: ...g nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22420 Front brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brak...

Page 66: ...ke Clutch Insufficient brake fluid may allow air to enter the brake or clutch systems pos sibly causing them to become ineffec tive Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys te...

Page 67: ... refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU22750 Changing...

Page 68: ...th cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals...

Page 69: ...ch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease 5JW11 book Page 27 Friday May 9 2003 4 03 PM ...

Page 70: ...on chart EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation ...

Page 71: ...ring must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a ...

Page 72: ...it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer...

Page 73: ...A10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU23652 Replacing the fuses The fuse box...

Page 74: ...6 Odometer and clock fuse backup 7 Spare fuse 8 Hazard fuse 9 ABS control unit fuse 10 Tail position light fuse 1 Main fuse Specified fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Windshield motor fuse 2 0 A Radiator fan fuse 15 0 A Hazard fuse 7 5 A Electronic fuel injection fuse 15 0 A ABS contorol unit fuse FJR1300A 7 5 A CAL U49 ABS motor fuse F...

Page 75: ...ut replace it as follows 1 Remove panel B if replacing the left headlight bulb or panel C if re placing the right headlight bulb See page 6 8 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb ...

Page 76: ...l the headlight bulb cover and then connect the coupler 6 Install the panel 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU27000 Replacing a rear turn signal light bulb or a tail brake light bulb 1 Remove the passenger seat See page 3 11 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the defective bulb by turn ing it counterclockwise 4 Insert ...

Page 77: ...ing troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often in...

Page 78: ...o compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Batte...

Page 79: ...the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Chec...

Page 80: ...ot leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic pa...

Page 81: ...e a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any ...

Page 82: ... fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the...

Page 83: ...very month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the ...

Page 84: ... oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 3 30 L 3 49 US qt 2 90 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only...

Page 85: ...Pa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Loading condition FJR1300 90 0 200 0 kg 198 441 lb CAL FJR1300 90 0 201 0 kg 198 443 lb U49 FJR1300A 90 0 193 0 kg 198 426 lb CAL FJR1300A 90 0 194 0 kg 198 428 lb U49 Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Front wheel Wheel type Cast wh...

Page 86: ...2 Meter lighting 14 V 1 1 W 4 Neutral indicator light 14 V 1 1 W 1 High beam indicator light 14 V 1 1 W 1 Oil level warning light 14 V 1 1 W 1 Turn signal indicator light 14 V 2 0 W 2 Engine trouble warning light 14 V 1 1 W x 1 ABS warning light FJR1300A 14 V 1 1 W 1 CAL U49 Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A Haza...

Page 87: ...identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle a...

Page 88: ...label is affixed to the frame under the rider seat See page 3 11 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label 5JW11 book Page 2 Friday May 9 2003 4 03 PM ...

Page 89: ...nvestigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of ...

Page 90: ...e hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal et...

Page 91: ... reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000...

Page 92: ...INFORMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 5JW11 book Page 6 Friday May 9 2003 4 03 PM ...

Page 93: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 5JW11 book Page 7 Friday May 9 2003 4 03 PM ...

Page 94: ...CONSUMER INFORMATION 9 8 9 5JW11 book Page 8 Friday May 9 2003 4 03 PM ...

Page 95: ...ered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towi...

Page 96: ...backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 5JW11 book Page 10 Friday May 9 2003 4 03 PM ...

Page 97: ... Fuses replacing 6 31 H Handlebar switches 3 5 Hazard switch 3 6 Headlight bulb replacing 6 33 High beam indicator light 3 2 Horn switch 3 6 I Identification numbers 9 1 Ignition circuit cut off system 3 17 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 Locks for optional side cases and travel trunk 3 16 M Main switch steering lock 3 1 Maintenance and lub...

Page 98: ...charts 6 36 Turn signal indicator lights 3 2 Turn signal light or tail brake light bulb replacing 6 34 Turn signal switch 3 5 V Valve clearance adjusting 6 18 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 30 Wheels 6 21 Windshield position adjusting switch 3 6 5JW11 book Page 2 Friday May 9 2003 4 03 PM ...

Page 99: ...PRINTED IN JAPAN 2003 05 1 9 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5JW 28199 11 LIT 11626 17 27 FJR1300S C FJR1300AS C OWNER S MANUAL ...

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Yamaha FJR1300S(C), Owner'S Manual

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