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Yamaha FJR1300AS, Owner'S Manual

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Yamaha FJR1300AS Owner'S Manual Download Page 107

Perio

d

ic maintenance an

d

 a

d

justment

6-33

6

EAU54515

Replacin

g

 the fuses

The fuse boxes and individual fuses
are located under panel A. (See page
6-7.)

If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off

the electrical circuit in question.

2. Remove the blown fuse, and then

install a new fuse of the specified
amperage. 

WARNING! Do not

use a fuse of a hi

g

her ampera

g

e

ratin

g

 than recommen

d

e

d

 to

avoi

d

 causin

g

 extensive 

d

am-

a

g

e to the electrical system an

d

possi

b

ly a fire.

 [EWA15132]

1. Main fuse
2. Spare fuse
3. Cruise control fuse
4. Brake light fuse
5. Fuse box
6. Main fuse 2

5

1

3

4

2

5

2

6

1. ABS motor fuse
2. ABS solenoid fuse
3. Fuel injection system fuse
4. Backup fuse (for clock and immobilizer sys-

tem)

5. Electronic throttle valve fuse
6. Headlight fuse
7. Spare fuse
8. YCC-S motor control fuse
9. Suspension fuse
10.Signaling system fuse
11.Terminal fuse 1 (for auxiliary DC jack)
12.ABS control unit fuse
13.Ignition fuse
14.Right radiator fan motor fuse
15.Left radiator fan motor fuse
16.Hazard fuse
17.Windshield motor fuse

15

7

11

10

12

13 14

7

17 16

8

1

9

2 3

4
5

6

7

7

UB95E0E0.book  Page 33  Friday, February 19, 2016  2:15 PM

Summary of Contents for FJR1300AS

Page 1: ...DIC183 FJR1300 AS FJR1300AS OWNER S MANUAL B95 28199 E0 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle ...

Page 2: ...300 330 2 V1 5 1 2010 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Article 3 1 b EMC R TTE Directive Article 3 2 Spectrum DECLARATION of CONFORMITY For YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan Standard used for co...

Page 3: ...ury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most curr...

Page 4: ...h A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer FJR1300 AS OWNER S MANUAL 2015 by Yamaha Motor Co Ltd 1st edition October 2015 All rights reserved Any reprinting or u...

Page 5: ... cut off system 3 48 Auxiliary DC jack 3 50 Cornering lights 3 51 For your safety pre operation checks 4 1 Operation and important riding points 5 1 Starting the engine 5 2 Shifting 5 3 Tips for reducing fuel consumption 5 5 Engine break in 5 6 Parking 5 7 Periodic maintenance and adjustment 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance...

Page 6: ... 29 Lubricating the swingarm pivots 6 29 Checking the front fork 6 30 Checking the steering 6 30 Checking the wheel bearings 6 31 Battery 6 31 Replacing the fuses 6 33 Vehicle lights 6 34 Troubleshooting 6 35 Troubleshooting charts 6 36 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic conn...

Page 7: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 8: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 9: ...n of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accesso...

Page 10: ... vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your ...

Page 11: ...struc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the ...

Page 12: ...il filler bolt page 6 14 5 Final gear oil drain bolt page 6 14 6 YCC S clutch fluid reservoir page 6 24 7 Air filter element page 6 17 8 Shift pedal page 3 26 9 Engine oil filler cap page 6 11 10 Engine oil filter cartridge page 6 11 11 Engine oil level check window page 6 11 12 Engine oil drain bolt page 6 11 UB95E0E0 book Page 1 Friday February 19 2016 2 15 PM ...

Page 13: ...tment page 3 38 2 Fuel tank cap page 3 31 3 Electronically adjustable suspension system page 3 43 4 Windshield page 3 13 5 Fuses page 6 33 6 Battery page 6 31 7 Brake pedal page 3 28 8 Rear brake fluid reservoir page 6 24 UB95E0E0 book Page 2 Friday February 19 2016 2 15 PM ...

Page 14: ... page 3 24 3 Multi function meter unit page 3 11 4 Main switch steering lock page 3 2 5 Front brake fluid reservoir page 6 24 6 Right handlebar switches page 3 24 7 Brake lever page 3 28 8 Throttle grip page 6 18 9 Grip warmer page 3 13 10 Headlight beam adjusting knob page 3 40 UB95E0E0 book Page 3 Friday February 19 2016 2 15 PM ...

Page 15: ... LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is high...

Page 16: ...e standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering EAU73011 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on the cornering lights come on briefly and the engine can be started The key...

Page 17: ...push the key in and turn it to LOCK 3 Remove the key TIP If the steering will not lock try turning the handlebars back to the right or left slightly To unlock the steering 1 Insert the key 2 With the key in the LOCK posi tion push the key in and turn it to OFF EAU65680 Parking The hazard lights can be turned on but all other electrical systems are off The key can be removed The steering must be lo...

Page 18: ...his is not a malfunction EAU58400 Cruise control indicator lights These indicator lights come on when the cruise control system is activated See page 3 8 for a detailed explanation of the function of these indicator lights The electrical circuit of these indicator lights can be checked by turning the key to ON These indicator lights should come on for a few seconds and then go off If an indicator ...

Page 19: ...041 If the ABS warning light does not go off after traveling at a speed of 10 km h 6 mi h or higher or if the warning light comes on or flashes while riding the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake syst...

Page 20: ...comes on while rid ing the YCC S system may not work correctly If this occurs It may be impossible to shift out of the gear you are in The clutch may stay engaged so a shuddering sensation may be felt as you come to a stop Stop the vehicle when it is safe to do so and park it away from traffic Have a Yamaha dealer check the YCC S system TIP In order to be able to move the vehicle after it has stop...

Page 21: ...tor light remains on or if the indicator light flashes in a pattern if a problem is detected in the immobilizer system the immobilizer system indica tor light will flash in a pattern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder interference If this occurs try the f...

Page 22: ... weather conditions or among winding slippery hilly rough or gravel roads When traveling uphill or down hill the cruise control system may not be able to maintain the set cruising speed To prevent accidentally activat ing the cruise control system turn it off when not in use Make sure that the cruise control sys tem indicator light is off Activating and setting the cruise control system 1 Push the...

Page 23: ...our traveling speed using the throttle After you have accelerated you can set a new cruising speed by pushing the SET side of the setting switch If you do not set a new cruising speed when you return the throttle grip the vehicle will decelerate to the previously set cruising speed Deactivating the cruise control sys tem Perform one of the following opera tions to cancel the set cruising speed The...

Page 24: ...destand is lowered When traveling with a set cruising speed if the cruise control system is deactivated under the above condi tions the indicator light will go off and the SET indicator light will flash for 4 seconds and then go off When not traveling with a set cruising speed if the start engine stop switch is set to the position the engine stalls or the sidestand is lowered then the indicator li...

Page 25: ...ck a fuel meter an eco indicator a transmission gear display a drive mode display a function display an information display a setting mode display TIP Be sure to turn the key to ON be fore attempting to use select switch menu switch MENU RESET button or TCS button To switch the meter displays be tween kilometers and miles see page 3 17 Speedometer The speedometer shows the vehicle s traveling spee...

Page 26: ...l as soon as possible When the key is turned to ON all dis play segments come on once in order to test the electrical circuit TIP If a problem is detected in the fuel me ter electrical circuit the fuel meter dis play segments will flash repeatedly Have a Yamaha dealer check the vehi cle Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel e...

Page 27: ...ing func tions The display changes each time the switch is pushed Grip warmer adjusting function Information display selection function Windshield adjusting function Damping force adjusting function Preload adjusting function TIP The preload adjusting function will ap pear only when the vehicle is stopped with the engine running 1 Shift down indicator light 2 Neutral indicator light 3 Transmission...

Page 28: ...stop using the grip warm ers and replace the grips Selecting the information display There are 3 information displays The selected information display can be switched by pushing the select switch The following items are shown in the information displays an odometer display tripmeter displays a fuel reserve tripmeter display an estimated traveling range dis play an elapsed time display an ambient t...

Page 29: ...IP F Display 1 Display 2 Display 3 TRIP F To reset a tripmeter use the select switch to select the information display that contains the tripmeter you want to reset Push the RESET button briefly so that the tripmeter flashes and then push the RESET button again for 2 seconds while the tripmeter is flashing If you do not reset the fuel reserve trip meter manually it will reset automati cally after ...

Page 30: ...e display indi cates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the message Hi flashes stop the vehicle then stop the engine and let the engine cool See page 6 37 TIP The selected information display can not be switched while the message Hi is flashing NOTICE ECA10022 Do not continue to operate the en gine if it is overheating Avera...

Page 31: ...veled on 1 0 L of fuel The L 100km display shows the amount of fuel necessary to travel 100 km The MPG display shows the dis tance that can be traveled on 1 0 Imp gal of fuel TIP If traveling at speeds under 10 km h 6 mi h _ _ _ will be displayed NOTICE ECA15474 If there is a malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Adjusting the windshield position To move...

Page 32: ...d TIME 3 functions These time trips show the total elapsed time that the key has been in the ON position When the key is turned to OFF the time trips stop count ing but are not reset The maximum time that can be shown is 99 59 When the time trips reach 99 59 they automatically reset to 0 00 and continue counting This function allows you to switch the display units between kilometers and miles When...

Page 33: ...highlight Maintenance 2 Push the MENU switch and then push the RESET button to select the item to reset 3 While the selected item is flashing push the RESET button for at least 2 seconds 4 Push the MENU switch to return to the setting mode menu Checking and resetting TIME 2 and TIME 3 1 Use the select switch to highlight Time Trip Grip Warmer High 10 Middle 5 Low 1 Grip Warmer High 10 Middle 5 Low...

Page 34: ...the select switch to select km or mile and then push the MENU switch TIP When km is selected L 100km or km L can be set as the fuel con sumption units To set the fuel con sumption units proceed as follows If mile was selected skip steps 5 and 6 5 Use the select switch to select km L or L 100km 6 Push the MENU switch use the select switch to select L 100km or km L and then push the MENU switch agai...

Page 35: ...NU switch 5 When you are finished changing the settings use the select switch to highlight and then push the MENU switch to return to the previous display 6 Use the select switch to highlight and then push the MENU switch to return to the setting mode menu Unit km or mile km km L or L 100km km L MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock Display Display 1 Display 2 Displa...

Page 36: ... the hours 4 Push the MENU switch and the minute digits start flashing 5 Use the select switch to set the minutes 6 Push the MENU switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the MENU switch 3 Use the select switch to highlight YES and then push the MENU switch MENU Grip Warmer Maintenance Time Trip Unit Display ...

Page 37: ...mode switch TIP Before using D mode make sure you understand its operation along with the operation of the drive mode switch Touring mode T The touring mode T is suitable for various riding conditions This mode allows the rider to enjoy smooth drivability from the low speed range to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compar...

Page 38: ...To crank the engine with the starter set this switch to and then push the switch down towards See page 5 2 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights...

Page 39: ...is activated and the stop mode function indicator light comes on When the stop mode function is acti vated the function works together with the YCC S system to automatically shift down to 1st gear according to the vehicle speed If this function is activated and the transmission is in 2nd gear or higher when the rider stops the vehicle the function will automatically shift down to 1st gear TIP When...

Page 40: ...trolled optimally by the MCU according to engine r min engine requirements and riding condi tions TIP This is not an automatic transmission only the clutch system is automatic The gears must be shifted by the rider except when stopping the vehicle while the stop mode function is activat ed See Stop mode function switch See page 3 25 and OPERATION AND IM PORTANT RIDING POINTS See page 5 1 for furth...

Page 41: ...e hand shift lever is located on the left handlebar Pull the side of the lever with your index finger to shift up and push the side of the lever with your thumb to shift down See page 5 3 for more information about shifting Tightening torque Shift pedal bolt 7 Nm 0 7 m kgf 5 1 ft lbf 1 Hand shift lever 2 Hand shift lever 1 2 UB95E0E0 book Page 27 Friday February 19 2016 2 15 PM ...

Page 42: ... sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU39542 Brake pedal The brake pedal is located on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake pedal the rear brake and a portion of the front brake are applied For full braking performance apply both the brake lever and the brake...

Page 43: ...braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise may be heard from the hydraulic control unit and if the brake lever or brake pedal is even slightly applied a vibration can be felt at the lever and ped...

Page 44: ...slippery with caution and avoid es pecially slippery surfaces When the key is turned to ON the traction control system automatically turns on The traction control system can be turned on or off manually only when the key is in the ON position and the mo torcycle is stopped TIP Turn the traction control system off to help free the rear wheel if the motorcy cle gets stuck in mud sand or other soft s...

Page 45: ...ing light still remain on after resetting the motorcycle may still be ridden howev er have a Yamaha dealer check the motorcycle as soon as possible EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fue...

Page 46: ...spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your do...

Page 47: ...ning methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU72970 Fuel tank overflow hose TIP See page 6 11 for breather hose infor mation Before operating the motorcycle Check the fuel tank overflow hose connection Check the fuel tank overflow hose for cracks or damage and replace it if necessary Make sure that the end of the fuel t...

Page 48: ... work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39496 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 Lift the front of the passenger seat ...

Page 49: ... 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed to change the riding posi tion See the following section 1 Rider seat lock lever 2 Rider seat 1 Projection 2 Seat holder ...

Page 50: ...n adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height posi tion adjuster so that the H mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder B as shown 1 Low position 2 High position 1 Rider seat height position adjuster 1 Rider seat holder cover 1 Rider seat height pos...

Page 51: ... rider seat height posi tion adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 6 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 7 Install the passenger seat TIP Make sure that the seats are properly secured ...

Page 52: ...o strong shocks or moisture Do not obstruct the IMU breath er hole and do not clean it with compressed air When storing documents or other items in the storage compartment be sure to wrap them in a plastic bag so that they will not get wet When wash ing the vehicle be careful not to let any water enter the storage compartment WARNING EWA10962 Do not exceed the load limit of 3 kg 7 lb for the stora...

Page 53: ...ry To close the accessory box 1 Fold the accessory box lid down 2 Remove the key NOTICE ECA11802 Do not place heat sensitive items in the accessory box The accessory box can get hot when the engine is running or the vehicle is in direct sunlight WARNING EWA11422 Do not exceed the load limit of 0 3 kg 0 66 lb for the accessory box Do not exceed the maximum load of 208 kg 459 lb for the ve hicle 1 A...

Page 54: ...ing more or less load than usual Obey local laws and regulations when ad justing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b EAU39642 Handlebar position The handlebars can be adjusted to one of three positions to suit the rider s preference Have a Yamaha dealer ad just the position of the handlebars 1 Headlig...

Page 55: ... the up per slots and then slide the panel backward 4 Install the quick fastener To close a cowling vent 1 Remove the quick fastener 2 Slide the cowling vent panel for ward to unhook its projections from the upper slots and then pull the panel off 3 Insert the projections into the low er slots and then slide the panel backward 1 Closed position 2 Open position 1 Cowling vent panel 2 Lower slot 3 Q...

Page 56: ...s of this vehicle can be folded forward or backward for parking in narrow spaces Fold the mir rors back to their original position be fore riding WARNING EWA14372 Be sure to fold the rear view mirrors back to their original position before riding 1 Projection 2 Lower slot 3 Quick fastener 1 3 2 1 Riding position 2 Parking position 2 2 1 2 2 1 UB95E0E0 book Page 42 Friday February 19 2016 2 15 PM ...

Page 57: ...ation About cold temperature opera tion When using the preload adjust ing function there should be no weight on the vehicle When using the preload adjust ing function at ambient temper atures near or below 0 C 32 F to protect the preload ad justing function motor the elec tronically adjustable suspension system warning light may come on The suspension will still operate as normal only the preload ...

Page 58: ... is turned to OFF or the engine is stopped while the pre load is being set the following preload setting pictogram will flash to alert you that the current preload setting does not match the pictogram If this occurs ad just the preload again If the vehicle starts moving the following preload setting picto gram will flash to alert you that the current preload setting does not match the pictogram If...

Page 59: ...nely adjust the damping force each damping force setting can be set to 7 different levels TIP If the preload setting was not complet ed correctly The damping force setting and setting level will flash 4 times and cannot be adjusted if you try to adjust them while the vehicle is stopped The preload setting pictogram will flash and the damping force can not be adjusted if you try to adjust it while ...

Page 60: ...hock absorber assembly contains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure 1 Function display 2 Damping for...

Page 61: ...e follow ing section for an explanation of the ignition circuit cut off system The sidestand switch is also part of the YCC S system Shifting out of neutral is impossible when the sidestand is down WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract...

Page 62: ... functions It prevents starting when the side stand is up but neither brake is applied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure UB95E0E0 book Page 48 Friday February 19 2016 2 15 PM ...

Page 63: ...engine stop switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch a brake light switch or the YCC S system may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer A brake light switch may not be work...

Page 64: ...arge This vehicle is equipped with an auxil iary DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Open the accessory box lid See page 3 39 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accesso...

Page 65: ... According to the direction of the turn the cornering lights for that side come on The lights come on in sequence from the inside outward depending on the lean angle of the vehicle TIP When the vehicle is first powered on the cornering lights will perform a self check coming on in sequence from the inside outward and then returning inward 1 Cornering light 1 1 UB95E0E0 book Page 51 Friday February...

Page 66: ... in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 11 Final gear oil Check vehicle for oil leakage 6 14 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 6 15 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Rep...

Page 67: ... sure that operation is smooth Lubricate pedal pivoting points if necessary 6 27 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 6 28 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 6 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals ...

Page 68: ...ry EAU73460 TIP This model is equipped with an inertial measurement unit IMU that will stop the engine in case of turnover In this case turn the key to OFF and then to ON before attempting to restart the engine Failing to do so will prevent the en gine from starting even though the engine will crank when the start switch is pushed an engine auto stop system The engine stops automatically if left i...

Page 69: ...dicator light YCC S system warning light Stop mode function indicator light Immobilizer system indicator light TIP If the stop mode function was activat ed when the key was turned to OFF then the stop mode function is still ac tivated and the indicator light will re main on NOTICE ECA11834 If a warning or indicator light does not come on initially when the key is turned to ON or if a warning or in...

Page 70: ... hills etc The gears can be shifted using either the shift pedal or the hand shift lever Refer to page 3 26 for an explanation of the YCC S system to page 3 26 for the shift pedal operation and to page 3 27 for the hand shift lever operation The gear positions are shown in the il lustration TIP To shift the transmission into the neutral position press the shift pedal down repeatedly or push 1 Shif...

Page 71: ...d accelerate 1 Shift the transmission into first gear The neutral indicator light should go out 2 Open the throttle gradually 3 At the recommended shift points shown in the following table close the throttle 4 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 5 Open the throttle part way 6 Follow the same procedure when shifting to the next ...

Page 72: ...Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the follow ing tips to reduce fuel consumption Shift up swiftly and avoid high en gine speeds during acceleration Do not rev the engine while shift ing down and avoid high engine speeds with no load on the en gine Turn the engine off instead of let ting it idle for an extended length of time e g in t...

Page 73: ...peration or any condition that might result in engine overheating must be avoided EAU17124 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10333 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min 1600 km 1000 mi and beyond Th...

Page 74: ... to ap ply the front or rear brake while the main switch is still on as the clutch automatically disengag es a few seconds after the en gine is turned off and the rear wheel will move freely Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle ...

Page 75: ...intain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or cloth...

Page 76: ...that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17362 Owner s tool kit The owner s tool kit is located under the rider seat See page 3 34 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever addi...

Page 77: ...trol system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection sys tem Adjust synchronization 5 Mufflers and ex haust pipes Check the screw clamps for looseness 6 Evaporative emis sion control sys tem Check control system for dam age Replace if necessary 7 Air...

Page 78: ...ery 4 years 6 Brake fluid Change Every 2 years 7 Wheels Check runout and for damage 8 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 9 Wheel bearings Check bearings for looseness or damage 10 Swingarm Check operation and for exces sive play Lubricate with lithium soap based grease Every 50000 km 30000 mi 11 Steering bearings Check bearing play a...

Page 79: ...ber for oil leakage 20 Rear suspension relay arm and con necting arm pivot ing points Check operation Lubricate with lithium soap based grease 21 Engine oil Change Check oil level and vehicle for oil leakage 22 Engine oil filter cartridge Replace 23 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 24 Final gear oil Check oil level and vehicle for oil ...

Page 80: ...as well as YCC S clutch master and release cylinders and change the brake and YCC S clutch fluids Replace the brake and YCC S clutch hoses every four years and if cracked or damaged 27 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip hous ing Lubricate grip warmer wire 28 Lights signals and switches Check operation Adjust headlight beam N...

Page 81: ...stalled EAU54133 Panel A To remove the panel 1 Remove the bolts and the quick fasteners 2 Release the slot at the rear of the panel from the projection on the right side cowling 3 Release the slot at the front of the panel from the projection on the front cowling and then pull the panel off as shown 1 Panel A 1 Panel B 1 Panel C 1 1 1 1 Panel A 2 Bolt 3 Quick fastener 1 Slot 2 Projection 1 2 3 1 2...

Page 82: ... as shown TIP Make sure that the fuses are covered and located to the inside of the panel lip 2 Install the bolts and the quick fas teners Panels B and C To remove a panel 1 Remove the seats See page 3 34 2 Remove the bolts and the quick fastener screws 1 Slot 2 Projection 1 Slot 2 Projection 1 Slot 2 Projection 2 1 2 1 1 2 1 Fuse 1 Panel B 2 Quick fastener screw 3 Bolt 1 1 2 2 3 3 2 3 UB95E0E0 bo...

Page 83: ... slide the panel forward to release it in the rear as shown To install a panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seats 1 Panel C 2 Quick fastener screw 3 Bolt 1 Panel B 1 2 2 2 3 3 1 1 Panel B 1 UB95E0E0 book Page 9 Friday February 19 2016 2 15 PM ...

Page 84: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 85: ...ged and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through t...

Page 86: ...ap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated...

Page 87: ...rs the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10402 If the oil level warning light flickers or remains on even if the oil level is correct...

Page 88: ...ding 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and ...

Page 89: ...e the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Remove the left cowling vent pan el See page 3 41 3 Check the coolant level in the coolant reservoir TIP The coolant sh...

Page 90: ...t replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 6 Install the panel EAU33032 Changing the coolant The coolant must be changed at...

Page 91: ...ls specified in the periodic maintenance and lubrica tion chart Have a Yamaha dealer clean or replace the air filter element EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1000 1100 r min UB95E0E0 book Page 17 Friday February 19 2016 2 15 PM ...

Page 92: ...just it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle grip free play Throttle grip free play 1 0 3 0 mm 0 04 0 12 in 1 UB95E0E0 book Page 18 Friday Fe...

Page 93: ...ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified l...

Page 94: ...ad and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure...

Page 95: ...warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer re...

Page 96: ...he YCC S clutch EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the ve...

Page 97: ...ads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU43432 Front brake pads The front brake calipers are equipped with two sets of brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check a brake pad for wear check its wear indicato...

Page 98: ...brake pads as a set EAU40593 Checking the brake and YCC S clutch fluid levels Before riding check that the brake and YCC S clutch fluids are above the min imum level marks Check the brake and YCC S clutch fluid levels with the tops of the reservoirs level Replenish the brake and YCC S clutch fluids if necessary Front brake Rear brake 1 Lining thickness 1 1 Minimum level mark 1 Minimum level mark 1...

Page 99: ...tly lower the boiling point of the fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately The brake and YCC S clutch fluid res ervoir diaphragms will lose their shape from the negative pressure if the fluid level goes down too far Be sure to re turn the dia...

Page 100: ...e and YCC S clutch hoses Replace every four years EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables ...

Page 101: ...alled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before...

Page 102: ...estand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubri...

Page 103: ...pecified in the periodic maintenance and lubrication chart EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB95E0E0 book Page 29 Friday February 19 2016 2 15 PM ...

Page 104: ...several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenanc...

Page 105: ...ause the IMU to fail and the engine to stall The battery is located under panel A See page 6 7 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic...

Page 106: ...e Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead...

Page 107: ...d possibly a fire EWA15132 1 Main fuse 2 Spare fuse 3 Cruise control fuse 4 Brake light fuse 5 Fuse box 6 Main fuse 2 5 1 3 4 2 5 2 6 1 ABS motor fuse 2 ABS solenoid fuse 3 Fuel injection system fuse 4 Backup fuse for clock and immobilizer sys tem 5 Electronic throttle valve fuse 6 Headlight fuse 7 Spare fuse 8 YCC S motor control fuse 9 Suspension fuse 10 Signaling system fuse 11 Terminal fuse 1 ...

Page 108: ...OTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 50 0 A Main fuse 2 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Backup fuse 7 5 A Hazard fuse 7 5 A Fuel injection system fuse 15 0 A ABS control unit fuse 7 5 A ABS motor fuse 3...

Page 109: ...uire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and ma...

Page 110: ...have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check ...

Page 111: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakage ...

Page 112: ...appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plastic bags after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the s...

Page 113: ...her hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound ...

Page 114: ...tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wa...

Page 115: ...park plugs and then place the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark pl...

Page 116: ...Motorcycle care and storage 7 5 7 TIP Make any necessary repairs before storing the motorcycle UB95E0E0 book Page 5 Friday February 19 2016 2 15 PM ...

Page 117: ...4 02 US qt 3 34 Imp qt With oil filter removal 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recomme...

Page 118: ...ront 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Unified brake system Operation Activated by rear brake Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type T...

Page 119: ...lizer system indicator light LED Traction control system indicator warning light LED Shift down indicator light LED YCC S system warning light LED Suspension warning light LED Fuse s Main fuse 50 0 A Main fuse 2 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Hazard fuse 7 5 A Fuel injection ...

Page 120: ...tification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26521 Model label ...

Page 121: ...ce provided This infor mation will be needed when ordering spare parts from a Yamaha dealer EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 Diagnostic connector 1 UB95E0E0 book Page 2 Friday February 19 2016 2 15 PM ...

Page 122: ...al gear oil 6 14 Front and rear brake pads checking 6 23 Front fork checking 6 30 Fuel 3 32 Fuel consumption tips for reducing 5 5 Fuel tank cap 3 31 Fuel tank overflow hose 3 33 Fuses replacing 6 33 H Handlebar position adjusting 3 40 Handlebar switches 3 24 Hand shift lever 3 27 Hazard switch 3 24 Headlight beams adjusting 3 40 High beam indicator light 3 4 Horn switch 3 24 I Identification numb...

Page 123: ...ng 6 27 Throttle grip free play checking 6 18 Tires 6 19 Tool kit 6 2 Traction control system 3 30 Traction control system indicator warning light 3 5 Troubleshooting 6 35 Troubleshooting charts 6 36 Turn signal indicator lights 3 4 Turn signal switch 3 24 V Valve clearance 6 18 Vehicle identification number 9 1 Vehicle lights 6 34 W Wheel bearings checking 6 31 Wheels 6 21 Y YCC S clutch 6 22 YCC...

Page 124: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM ...

Page 125: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM ...

Page 126: ...DIC183 Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2016 03 0 3 1 CR E ...

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