FRONT BRAKE
4-37
EAS22220
INTRODUCTION
WARNING
EWA14100
Disc brake components rarely require disas-
sembly. Therefore, always follow these pre-
ventive measures:
• Never disassemble brake components un-
less absolutely necessary.
• If any connection on the hydraulic brake
system is disconnected, the entire brake
system must be disassembled, drained,
cleaned, properly filled, and bled after reas-
sembly.
• Never use solvents on internal brake com-
ponents.
• Use only clean or new brake fluid for clean-
ing brake components.
• Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
• Avoid brake fluid coming into contact with
the eyes as it can cause serious injury.
• FIRST AID FOR BRAKE FLUID ENTERING
THE EYES:
• Flush with water for 15 minutes and get im-
mediate medical attention.
EAS22240
CHECKING THE FRONT BRAKE DISCS
The following procedure applies to both brake
discs.
1. Remove:
• Front wheel
Refer to “FRONT WHEEL” on page 4-17.
2. Check:
• Brake disc
Damage/galling
→
Replace.
3. Measure:
• Brake disc deflection
Out of specification
→
Correct the brake disc
deflection or replace the brake disc.
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a. Place the vehicle on a suitable stand so that
the front wheel is elevated.
b. Before measuring the front brake disc deflec-
tion, turn the handlebar to the left or right to
ensure that the front wheel is stationary.
c. Remove the brake caliper.
d. Hold the dial gauge at a right angle against
the brake disc surface.
e. Measure the deflection 1.5 mm (0.06 in) be-
low the edge of the brake disc.
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4. Measure:
• Brake disc thickness
Measure the brake disc thickness at a few dif-
ferent locations.
Out of specification
→
Replace.
5. Adjust:
• Brake disc deflection
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a. Remove the brake disc.
b. Rotate the brake disc by one bolt hole.
c. Install the brake disc.
NOTE:
Tighten the brake disc bolts in stages and in a
crisscross pattern.
Brake disc deflection limit
0.10 mm (0.0039 in)
Brake disc thickness limit
4.0 mm (0.16 in)
T
R
.
.
Brake disc bolt
18 Nm (1.8 m·kg, 13 ft·lb)
LOCTITE
®
Summary of Contents for FJR1300AS(X)
Page 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2...
Page 6: ......
Page 8: ......
Page 50: ...SPECIAL TOOLS 1 41...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12...
Page 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1...
Page 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13...
Page 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E...
Page 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G...
Page 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13...
Page 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G...
Page 136: ...CABLE ROUTING FJR1300AS 2 85...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2...
Page 326: ...CAMSHAFTS 5 21...
Page 420: ...CONNECTING RODS AND PISTONS 5 115...
Page 458: ...WATER PUMP 6 15...
Page 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6...
Page 477: ......
Page 489: ...IGNITION SYSTEM 8 12...
Page 505: ...ELECTRIC STARTING SYSTEM 8 28...
Page 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery...
Page 509: ...CHARGING SYSTEM 8 32...
Page 533: ...COOLING SYSTEM 8 56...
Page 581: ...FUEL PUMP SYSTEM 8 104...
Page 593: ...ACCESSORY BOX SYSTEM 8 116...
Page 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off...
Page 605: ...IMMOBILIZER SYSTEM 8 128...
Page 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138...
Page 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9...
Page 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19...
Page 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4...
Page 736: ...ELECTRICAL COMPONENTS 8 259...
Page 745: ......
Page 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...