Yamaha FJR1300AS(X), Service Manual

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PERIODIC MAINTENANCE
3-3
ET3P6D018
PERIODIC MAINTENANCE AND LUBRICATION CHART (FJR1300AS)
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 * Fuel line
• Check fuel hoses for cracks or
damage.
√ √ √ √ √
2 * Spark plugs
• Check condition.
• Clean and regap.
√ √
• Replace.
√ √
3 * Valves
• Check valve clearance.
• Adjust.
Every 40000 km (24000 mi)
4 * Air filter element
• Clean.
√ √
• Replace.
√ √
5 * YCC-S clutch
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √
6 * Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
7 * Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
8 * Brake hoses
• Check for cracks or damage.
√ √ √ √ √
• Replace. Every 4 years
9 * Wheels • Check runout and for damage.
√ √ √ √
10 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√ √ √ √ √
11 * Wheel bearings
• Check bearing for looseness
or damage.
√ √ √ √
12 * Swingarm
• Check operation and for ex-
cessive play.
√ √ √ √
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
13 * Steering bearings
• Check bearing play and steer-
ing for roughness.
√ √ √ √ √
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
14 * Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√ √ √ √ √
15
Brake lever pivot
shaft
• Lubricate with silicone grease.
√ √ √ √ √
16
Brake pedal pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
17
Shift pedal pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
18
Sidestand, center-
stand • Check operation.
• Lubricate.
√ √ √ √ √
19 * Sidestand switch • Check operation.
√ √ √ √ √ √
20 * Front fork
• Check operation and for oil
leakage.
√ √ √ √
21 *
Shock absorber
assembly • Check operation and shock
absorber for oil leakage.
√ √ √ √
22 *
Rear suspension
relay arm and
connecting arm
pivoting points • Check operation.
√ √ √ √
• Lubricate with lithium-soap-
based grease.
√ √