VALVES AND VALVE SPRINGS
5-28
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3. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
4. Check:
• Valve face
Pitting/wear
→
Grind the valve face.
• Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
→
Replace the valve.
5. Measure:
• Valve margin thickness D “a”
Out of specification
→
Replace the valve.
6. Measure:
• Valve stem runout
Out of specification
→
Replace the valve.
NOTE:
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal.
EAS24300
CHECKING THE VALVE SEATS
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
2. Check:
• Valve seat
Pitting/wear
→
Replace the cylinder head.
3. Measure:
• Valve seat width C “a”
Out of specification
→
Replace the cylinder
head.
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a. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
Valve guide remover (ø5)
90890-04097
Valve guide remover (5.0 mm)
YM-04097
Valve guide installer (ø5)
90890-04098
Valve guide installer (5.0 mm)
YM-04098
Valve guide reamer (ø5)
90890-04099
Valve guide reamer (5.0 mm)
YM-04099
Valve margin thickness D (intake)
0.80–1.20 mm (0.0315–0.0472 in)
Valve margin thickness D (ex-
haust)
0.50–0.90 mm (0.0197–0.0354 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve seat width C (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Valve seat width C (exhaust)
0.90–1.10 mm (0.0354–0.0433 in)
Summary of Contents for FJR1300A(X)
Page 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2 ...
Page 6: ......
Page 8: ......
Page 50: ...SPECIAL TOOLS 1 41 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E ...
Page 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 136: ...CABLE ROUTING FJR1300AS 2 85 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 420: ...CONNECTING RODS AND PISTONS 5 115 ...
Page 458: ...WATER PUMP 6 15 ...
Page 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 477: ......
Page 489: ...IGNITION SYSTEM 8 12 ...
Page 505: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery ...
Page 509: ...CHARGING SYSTEM 8 32 ...
Page 533: ...COOLING SYSTEM 8 56 ...
Page 581: ...FUEL PUMP SYSTEM 8 104 ...
Page 593: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off ...
Page 605: ...IMMOBILIZER SYSTEM 8 128 ...
Page 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138 ...
Page 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 736: ...ELECTRICAL COMPONENTS 8 259 ...
Page 745: ......
Page 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...