PERIODIC MAINTENANCE
3-3
ET3P6D018
PERIODIC MAINTENANCE AND LUBRICATION CHART (FJR1300AS)
NOTE:
•
The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1
*
Fuel line
• Check fuel hoses for cracks or
damage.
√
√
√
√
√
2
*
Spark plugs
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
*
Valves
• Check valve clearance.
• Adjust.
Every 40000 km (24000 mi)
4
*
Air filter element
• Clean.
√
√
• Replace.
√
√
5
*
YCC-S clutch
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
6
*
Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
7
*
Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
8
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
9
*
Wheels
• Check runout and for damage.
√
√
√
√
10
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
11
*
Wheel bearings
• Check bearing for looseness
or damage.
√
√
√
√
12
*
Swingarm
• Check operation and for ex-
cessive play.
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
13
*
Steering bearings
• Check bearing play and steer-
ing for roughness.
√
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
14
*
Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√
√
√
√
√
15
Brake lever pivot
shaft
• Lubricate with silicone grease.
√
√
√
√
√
16
Brake pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
17
Shift pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
18
Sidestand, center-
stand
• Check operation.
• Lubricate.
√
√
√
√
√
19
*
Sidestand switch
• Check operation.
√
√
√
√
√
√
20
*
Front fork
• Check operation and for oil
leakage.
√
√
√
√
21
*
Shock absorber
assembly
• Check operation and shock
absorber for oil leakage.
√
√
√
√
22
*
Rear suspension
relay arm and
connecting arm
pivoting points
• Check operation.
√
√
√
√
• Lubricate with lithium-soap-
based grease.
√
√
Summary of Contents for FJR1300A(X)
Page 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2 ...
Page 6: ......
Page 8: ......
Page 50: ...SPECIAL TOOLS 1 41 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E ...
Page 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 136: ...CABLE ROUTING FJR1300AS 2 85 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 420: ...CONNECTING RODS AND PISTONS 5 115 ...
Page 458: ...WATER PUMP 6 15 ...
Page 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 477: ......
Page 489: ...IGNITION SYSTEM 8 12 ...
Page 505: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery ...
Page 509: ...CHARGING SYSTEM 8 32 ...
Page 533: ...COOLING SYSTEM 8 56 ...
Page 581: ...FUEL PUMP SYSTEM 8 104 ...
Page 593: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off ...
Page 605: ...IMMOBILIZER SYSTEM 8 128 ...
Page 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138 ...
Page 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 736: ...ELECTRICAL COMPONENTS 8 259 ...
Page 745: ......
Page 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...