TIGHTENING TORQUES
2-19
EAS20350
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Upper bracket pinch bolt
M8
2
26 Nm (2.6 m·kgf, 19 ft·lbf)
Steering stem nut
M28
1
115 Nm (11.5 m·kgf, 83 ft·lbf)
Upper handlebar holder bolt
M8
4
24 Nm (2.4 m·kgf, 17 ft·lbf)
Lower handlebar holder nut
M10
2
32 Nm (3.2 m·kgf, 23 ft·lbf)
Lower bracket pinch bolt
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
Lower ring nut
M30
1
See TIP.
Cap bolt
M46
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Cap bolt locknut
M10
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Damper rod assembly bolt
M10
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Front brake master cylinder
holder bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Front brake master cylinder reser-
voir cap screw
M4
2
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Front brake hose union bolt
M10
5
30 Nm (3.0 m·kgf, 22 ft·lbf)
Front brake hose holder bolt
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Front brake hose bracket and
front brake hose bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Left rear view mirror (FZ8NA)
M10
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Right rear view mirror (FZ8NA)
M10
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Left
thread
Grip end and handlebar bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Horn bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Lower headlight stay and lower
bracket bolt (FZ8NA)
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Lower headlight stay and brake
hose nut (FZ8NA)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Lower headlight stay and brake
hose bolt (FZ8NA)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Upper headlight stay and upper
bracket bolt (FZ8NA)
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Cable holder and upper bracket
bolt (FZ8SA)
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Horn bracket and under bracket
bolt (FZ8SA)
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Horn bracket and brake hose nut
(FZ8SA)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Horn bracket and brake hose bolt
(FZ8SA)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Cowling stay bolt (FZ8SA)
M8
2
33 Nm (3.3 m·kgf, 24 ft·lbf)
Rear view mirror nut (FZ8SA)
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Cowling bracket bolt (FZ8SA)
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front fender bolt
M6
5
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Clutch lever holder pinch bolt
M6
1
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Right front engine mounting bolt 1
M10
1
45 Nm (4.5 m·kgf, 33 ft·lbf)
LT
LT
LT
LS
Summary of Contents for Fazer FZ8-SA
Page 1: ...SERVICE MANUAL FZ8NA FZ8SA 2011 1BD 28197 E0 ...
Page 6: ......
Page 8: ......
Page 33: ...FEATURES 1 24 ...
Page 48: ...SPECIAL TOOLS 1 39 ...
Page 67: ...TIGHTENING TORQUES 2 18 ...
Page 75: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 3 4 5 6 7 8 1 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil pipe 3 Drive axle ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 40 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 42 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 92: ...CABLE ROUTING 2 43 EAS20430 CABLE ROUTING Handlebar front view FZ8NA ...
Page 94: ...CABLE ROUTING 2 45 Handlebar front view FZ8SA ...
Page 96: ...CABLE ROUTING 2 47 Handlebar right side view ...
Page 98: ...CABLE ROUTING 2 49 Engine right side view ...
Page 100: ...CABLE ROUTING 2 51 Handlebar left side view ...
Page 102: ...CABLE ROUTING 2 53 Engine left side view ...
Page 104: ...CABLE ROUTING 2 55 Rear frame left side view ...
Page 106: ...CABLE ROUTING 2 57 Frame top view ...
Page 108: ...CABLE ROUTING 2 59 Frame top view ...
Page 110: ...CABLE ROUTING 2 61 Frame top view ...
Page 112: ...CABLE ROUTING 2 63 Fuel tank left and bottom view ...
Page 114: ...CABLE ROUTING 2 65 Front brake right side view ...
Page 116: ...CABLE ROUTING 2 67 Front brake left side ...
Page 118: ...CABLE ROUTING 2 69 Rear brake ...
Page 120: ...CABLE ROUTING 2 71 Hydraulic unit top view ...
Page 122: ...CABLE ROUTING 2 73 Hydraulic unit front view ...
Page 124: ...CABLE ROUTING 2 75 Hydraulic unit left side view ...
Page 126: ...CABLE ROUTING 2 77 ...
Page 129: ......
Page 164: ...PERIODIC MAINTENANCE 3 35 ...
Page 262: ...CHAIN DRIVE 4 95 ...
Page 358: ...TRANSMISSION 5 93 ...
Page 387: ...THROTTLE BODIES 7 14 ...
Page 388: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Page 395: ......
Page 396: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...IGNITION SYSTEM 8 3 ...
Page 405: ...IGNITION SYSTEM 8 10 ...
Page 406: ...ELECTRIC STARTING SYSTEM 8 11 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 408: ...ELECTRIC STARTING SYSTEM 8 13 ...
Page 414: ...CHARGING SYSTEM 8 19 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 416: ...CHARGING SYSTEM 8 21 ...
Page 419: ...CHARGING SYSTEM 8 24 ...
Page 420: ...LIGHTING SYSTEM 8 25 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 422: ...LIGHTING SYSTEM 8 27 ...
Page 426: ...SIGNALING SYSTEM 8 31 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 428: ...SIGNALING SYSTEM 8 33 ...
Page 435: ...SIGNALING SYSTEM 8 40 ...
Page 436: ...COOLING SYSTEM 8 41 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 438: ...COOLING SYSTEM 8 43 ...
Page 442: ...FUEL INJECTION SYSTEM 8 47 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 444: ...FUEL INJECTION SYSTEM 8 49 ...
Page 504: ...FUEL PUMP SYSTEM 8 109 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 506: ...FUEL PUMP SYSTEM 8 111 ...
Page 510: ...IMMOBILIZER SYSTEM 8 115 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 512: ...IMMOBILIZER SYSTEM 8 117 ...
Page 521: ...IMMOBILIZER SYSTEM 8 126 ...
Page 522: ...ABS ANTI LOCK BRAKE SYSTEM 8 127 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Page 524: ...ABS ANTI LOCK BRAKE SYSTEM 8 129 ...
Page 526: ...ABS ANTI LOCK BRAKE SYSTEM 8 131 EAS27740 ABS COMPONENTS CHART ...
Page 528: ...ABS ANTI LOCK BRAKE SYSTEM 8 133 EAS27750 ABS COUPLER LOCATION CHART ...
Page 532: ...ABS ANTI LOCK BRAKE SYSTEM 8 137 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 570: ...ELECTRICAL COMPONENTS 8 175 EAS27973 ELECTRICAL COMPONENTS ...
Page 572: ...ELECTRICAL COMPONENTS 8 177 ...
Page 574: ...ELECTRICAL COMPONENTS 8 179 EAS27981 CHECKING THE SWITCHES ...
Page 576: ...ELECTRICAL COMPONENTS 8 181 ...
Page 598: ...ELECTRICAL COMPONENTS 8 203 ...
Page 606: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...