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Yamaha BLASTER YFS200P, Owner'S Manual, Page: 102 / 156

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Yamaha BLASTER YFS200P Owner'S Manual Download Page 102

EBU00515

PERIODIC

MAINTENANCE AND 

ADJUSTMENT

Periodic inspection, adjustment and lubrication

will keep your machine in the safest and most

efficient condition possible. Safety is an obliga-

tion of the machine owner. The most important

points of machine inspection, adjustment and

lubrication are explained on the following pages.

EBU00257

Owner’s manual and tool kit

You are recommended to put this owner's manual
and low-pressure tire gauge in the vinyl bag and
always carry them along with the owner’s tool kit
under the seat.

1. Owner’s manual

2. Low-pressure tire gauge

3. Tool kit

8-1

w

e

q

POTENTIAL HAZARD

Servicing an engine while it is running.

WHAT CAN HAPPEN

Moving parts can catch clothing or parts

of the body, causing injury.

Electrical components can cause shocks

or can start fires.

q

WARNING

HOW TO AVOID THE HAZARD

Turn off the engine when performing

maintenance unless otherwise specified.

Have a Yamaha dealer perform service if

you are not familiar with machine service.

Summary of Contents for BLASTER YFS200P

Page 1: ...w This ATV should not be ridden by anyone under 16 years of age OWNER S MANUAL 5KJ 28199 12 YFS200P READ THIS MANUAL CAREFULLY It contains important safety information LIT 11626 15 05 ...

Page 2: ......

Page 3: ...e It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your machine please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE 8 READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COM PLETELY BEFORE OPERATING YOUR MACHINE MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS 8 PAY CLOSE ATTENTION TO THE WARNING AND CA...

Page 4: ...otations Q The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFE TY IS INVOLVED w Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a person inspecting or repairing the machine cC A CAUTION indicates special precautions that must be taken to avoid dam age to the machine NOTE A NOTE provides key information to make procedur...

Page 5: ...k arrester laws and regula tions in effect at the time of manufacture Please check your local riding laws and regulations before operating this machine AFFIX DEALER LABEL HERE EBU00711 YFS200P OWNER S MANUAL 2001 by Yamaha Motor Corporation U S A 1st Edition March 2001 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is express...

Page 6: ...TIONS 4 1 Main switch 4 1 Indicator lights 4 1 Oil level warning light checking method 4 2 Handlebar switches 4 3 Throttle lever 4 4 Throttle OverRide System 4 5 Speed limiter 4 6 Clutch lever 4 7 Front brake lever 4 7 Rear brake pedal 4 8 Parking brake 4 8 Shift pedal 4 10 Kick starter 4 10 Fuel tank cap 4 11 Fuel cock 4 11 Starter choke 4 12 EBU00014 w Indicates a potential hazard that could res...

Page 7: ...ure tire pressure 5 8 Tire wear limit 5 9 OPERATION 6 1 Starting a cold engine 6 1 Starting a warm engine 6 3 Warming up 6 3 Shifting 6 4 To start out and accelerate 6 5 To decelerate 6 6 Engine break in 6 7 Parking 6 8 Parking on a slope 6 9 Accessories and loading 6 10 RIDING YOUR ATV 7 1 Getting to know your ATV 7 3 Ride with care and good judgement 7 4 Be careful where you ride 7 16 Turning yo...

Page 8: ...nspection 8 20 Front brake lever free play adjustment 8 21 Parking brake adjustment 8 23 Adjusting the rear brake light switch 8 24 Clutch adjustment 8 25 Autolube pump adjustment 8 25 Drive chain slack check 8 26 Drive chain slack adjustment 8 26 Lubricating the drive chain 8 27 Cable inspection and lubrication 8 29 Brake and shift pedal brake and clutch lever lubrication 8 29 Upper arm and lower...

Page 9: ...CLEANING AND STORAGE 9 1 A Cleaning 9 1 B Storage 9 3 SPECIFICATIONS 10 1 NOISE REGULATION 11 1 MAINTENANCE RECORD 12 1 ATV LIMITED WARRANTY 13 1 YAMAHA EXTENDED SERVICE Y E S 14 1 9 10 11 12 13 14 ...

Page 10: ...1 1 EBU00464 LOCATION OF THE WARNING AND SPECIFICATION LABELS w e r t q ...

Page 11: ...tion of your ATV Never remove any labels from your ATV If a label becomes difficult to read or comes off a replace ment label is available from your Yamaha dealer 1 q w e 5FE 21697 01 qWARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 5FE 2151H 01 3JM 21696 41 ...

Page 12: ...1 3 r t 4AA 22259 80 qWARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion 8 Read owner s manual for instructions 8 Do not incinerate puncture or open 5FE 21568 01 ...

Page 13: ...ocedures described 8 Never operate an ATV without proper training or instruction Take a Training Course Beginners should receive training from a certified instructor Contact an authorized ATV dealer or call 1 800 887 2887 to find out about the training courses nearest you 8 Always follow these age recommendation A child under 16 years old should never operate an ATV with engine size greater than 9...

Page 14: ... ATV 8 Never operate at speeds too fast for your skills or the conditions Always go at a speed that is prop er for the terrain visibility and operating conditions and your experience 8 Never attempt wheelies jumps or other stunts 8 Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules descri...

Page 15: ...ippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed 8 Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going d...

Page 16: ...ng over obstacles as described in this manual 8 Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control 8 Never operate an ATV in fast flowing water or in water deeper tha...

Page 17: ...ely attached Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABOUT ATV SAFETY call the Consumer Products Safety Commission at 1 800 638 2772 or the ATV Distributor s Safety Hotline at 1 800 852 5344 2 5 ...

Page 18: ...r other sources of ignition such as the pilot lights of water heaters and clothes dryers qWARNING When transporting the machine in another vehicle be sure it is kept upright and that the fuel cock is in the OFF position Otherwise fuel may leak out of the carbu retor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline...

Page 19: ...ing the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation qWARNING ...

Page 20: ...ht switch 17 Main switch 7 Kick starter 18 Parking brake 8 Front shock absorber 19 Front brake lever 9 Front wheel 20 Throttle lever 10 Fuel cock 21 Handlebar switch 11 Starter choke NOTE The machine you have purchased may differ slightly from those shown in the figures of this manual EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION w e r t u q y 6 7 8 0 9 1 o 0 1 i 2 3 4 5 ...

Page 21: ...ring spare parts from a Yamaha dealer or for reference in case the vehicle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION EBU00035 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Key identification number 3 2 1 6 3 q ...

Page 22: ...le identification number NOTE The vehicle identification number is used to identify your machine EBU00038 Model label The model label is affixed to the frame Record the information on this label in the space provid ed This information will be needed to order spare parts from your Yamaha dealer 1 Model label q q ...

Page 23: ...light and taillight come on when the light switch is on OFF All electrical circuits are switched off The key can be removed in this position EBU00043 Indicator lights EBU00756 Oil level warning light OIL This light comes on when the oil level is low The light circuit can be checked by the following procedure cC Always make sure there is enough engine oil before starting the engine 1 Main switch 2 ...

Page 24: ...ealer to inspect the electrical circuit NOTE If the main switch is turned off after the oil level warning light goes off and the engine is immedi ately started again the oil level warning light may not come on This does not indicate a cir cuit failure Turn the main switch to ON and the engine stop switch to RUN Oil level warning light comes on The oil level warning light stays on The oil level war...

Page 25: ... or run when the engine stop switch is turned to OFF EBU00736 Light switch LIGHTS Turn the switch to the LO position to switch on the low beam and the taillight Turn the switch to the HI position to switch on the high beam and the taillight Turn the switch to the OFF position to switch off the headlight and the taillight NOTE The headlight and the taillight can be turned on only when the engine is...

Page 26: ...o be sure it is operating smoothly Make sure it returns to the idle position as soon as the lever is released 4 4 q POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle could be hard to operate mak ing it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the throttle lever before you start the engine If ...

Page 27: ...diately cuts off the igni tion 4 5 POTENTIAL HAZARD Continuing to ride the ATV after the Throttle OverRide System T O R S has stopped the engine WHAT CAN HAPPEN Riding with a malfunction increases the chance for an accident and injury HOW TO AVOID THE HAZARD Make sure that the cause of the malfunc tion is corrected before restarting the engine You should have the ATV inspect ed by a Yamaha dealer ...

Page 28: ... POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out more than 12 mm 0 47 in Always make sure the throttle lever free play is adjusted to 4 6 mm 0 16 0 24 in See page 8 19 qWA...

Page 29: ...gage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch operation 1 Clutch lever EBU00070 Front brake lever The front brake lever is located on the right han dlebar Pull it toward the handlebar to apply the front brake 1 Front brake lever 4 7 q q ...

Page 30: ...00076 Parking brake Use the parking brake when you have to start the engine or park the machine especially on a slope Apply the front brake lever while pushing the button then push down the lock plate to apply the parking brake Squeeze the front brake lever to release the parking brake 4 8 q q w 1 Rear brake pedal 1 Button 2 Lock plate ...

Page 31: ...ss of control or a collision The brake disc could overheat if you ride the ATV without releasing the parking brake You could lose braking perfor mance which could cause an accident You could also wear out the brakes pre maturely HOW TO AVOID THE HAZARD Always set the parking brake before start ing the engine Always be sure you have released the parking brake before you begin to ride qWARNING ...

Page 32: ...dal N Neutral EBU00089 Kick starter Rotate the kick starter away from the engine Push the starter down lightly with your foot until the gears engage then kick smoothly and force fully to start the engine This model has a prima ry coupled kick starter so the engine can be started in any gear if the clutch is disengaged However shifting to neutral before starting is recommended 1 Kick starter 4 10 q...

Page 33: ... position fuel will not flow Always turn the lever to this position when the engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding turn the lever to this position THEN FILL THE FUEL TANK AT THE FIRST OPPORTUNITY After refuelling return the fuel cock l...

Page 34: ...is mixture Move in direction a to turn on the starter choke Move in direction b to turn off the starter choke Refer to Starting a cold engine for proper oper ation See page 6 1 1 Starter choke EBU00567 Seat To remove the seat pull the seat lock lever upward and pull up the seat at the rear 1 Seat lock lever 4 12 q a b q ...

Page 35: ...To install the seat insert the projections on the front of the seat into the seat holders and push down on the seat at the rear NOTE Make sure that the seat is securely fitted 4 13 ...

Page 36: ...e spring preload turn the adjuster in direction b q a b POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor han dling and loss of stability which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting qWARNING Standard position B A Minimum Soft E Maximum Hard 1 Adjuster a In...

Page 37: ...er in direction a To decrease the spring preload turn the adjuster in direction b cC Never attempt to turn the adjuster beyond the maximum or minimum setting 3 The length of the spring changes 1 mm 0 04 in per turn of the adjuster 4 15 a Standard length 230 mm 9 1 in Minimum length Hard 222 mm 8 7 in Maximum length Soft 234 mm 9 2 in q w b a 1 Adjuster 2 Locknut a Increase spring preload b Decreas...

Page 38: ... TO AVOID THE HAZARD 1 Do not tamper with or attempt to open the cylinder assembly 2 Do not subject the shock absorber to an open flame or other high heat 3 Do not deform or damage the cylinder in any way 4 Do not dispose of a damaged or worn out shock absorber yourself Take the unit to a Yamaha dealer qWARNING 4 Tighten the locknut to the specified torque cC Always tighten the locknut to the spec...

Page 39: ...4 17 EBU00112 w Indicates a potential hazard that could result in serious injury or death ...

Page 40: ...nd cable free play 8 23 Fuel 9 Check fuel level 9 Fill with fuel if necessary 5 3 5 4 Transmission oil 9 Check oil level 9 Fill with oil if necessary 5 5 5 6 8 5 8 7 Engine oil 9 Check oil level 9 Fill with oil if necessary 5 5 Drive chain 9 Check chain slack and condition 9 Adjust if necessary 5 6 8 26 8 28 Throttle 9 Check for proper throttle cable operation 5 6 8 19 Wheels and tires 9 Check tir...

Page 41: ... brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brakes for wear See page 8 20 5 2 POTENTIAL HAZARD Failure to inspect the ATV before operat ing Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect you...

Page 42: ...ot available then leaded premium gasoline can be used 5 3 POTENTIAL HAZARD Riding with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not ride the ATV if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided ...

Page 43: ...el POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediate...

Page 44: ...oil Make sure the transmission oil is at the specified level Add oil as necessary See pages 8 5 8 7 q Recommended oil Yamalube 2 cycle oil or 2 stroke engine oil Oil quantity Total amount 1 3 L 1 14 Imp qt 1 37 US qt Recommended oil Yamalube 4 10W30 or SAE 10W30 Recommended oil classification API Service SE SF SG type or higher Oil quantity Total amount 0 7 L 0 62 Imp qt 0 74 US qt Periodic oil ch...

Page 45: ...hrottle lever Check to see that the throttle lever operates cor rectly It must open smoothly and spring back to idle position when released Repair as neces sary for proper operation EBU00152 Fittings and Fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque EBU00153 Light...

Page 46: ...t recommended qWARNING 2 The tires should be set to the recom mended pressure 8 Recommended tire pressure Front 30 kPa 0 30 kgf cm2 4 4 psi Rear 25 kPa 0 25 kgf cm2 3 6 psi 8 Check and adjust tire pressures when the tires are cold 8 Tire pressures must be equal on both sides 3 Tire pressure below the minimum specified could cause the tire to dis lodge from the rim under severe riding conditions Th...

Page 47: ...lowing specifications 1 Low pressure tire gauge 5 8 q 30 kPa 0 30 kgf cm2 4 4 psi 27 kPa 0 27 kgf cm2 3 9 psi 33 kPa 0 33 kgf cm2 4 7 psi 25 kPa 0 25 kgf cm2 3 6 psi 22 kPa 0 22 kgf cm2 3 2 psi 28 kPa 0 28 kgf cm2 4 0 psi Front Rear Recommended pressure Minimum Maximum 4 Use no more than the following pres sures when seating the tire beads Front 250 kPa 2 5 kgf cm2 36 psi Rear 250 kPa 2 5 kgf cm2 ...

Page 48: ...5 9 EBU00160 Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a a 3 mm 0 12 in ...

Page 49: ...ting ATV without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask your Yamaha dealer qWARNING POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN HAPPEN You could be unable to control the ATV which could lead to ...

Page 50: ...ngine by kicking the kick starter 7 If the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the engine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly and return the starter choke to position 3 befor...

Page 51: ... should not be used The throttle should be opened slightly EBU00182 Warming up To get maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally with the starter choke turned off 6 3 ...

Page 52: ... it stops When it stops it will be in first gear Raise the pedal slightly to neutral N Neutral cC 1 Do not coast for long periods with the engine off and do not tow the machine a long distance Even in neutral position the transmission is only properly lubri cated when the engine is running Inadequate lubrication may cause dam age 2 Always use the clutch when changing gears The engine transmission ...

Page 53: ...speed release the throttle and at the same time quickly pull in the clutch lever 6 Shift into second gear be careful not to shift into neutral 7 Open the throttle part way and gradually release the clutch lever 8 Follow the same procedure when shifting to the next higher gear 6 5 POTENTIAL HAZARD Opening the throttle abruptly or releasing the clutch lever too quickly WHAT CAN HAPPEN The machine co...

Page 54: ...akes or shifting can cause the tires to lose traction reducing control and increasing the possibility of an accident 6 6 POTENTIAL HAZARD Engaging a lower gear when the engine speed is too high WHAT CAN HAPPEN The wheels could stop rotating This could cause loss of control an accident and injury It could also cause engine or drive train damage HOW TO AVOID THE HAZARD Make sure the engine has suffi...

Page 55: ...conds maximum full throt tle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a Yamaha dealer 1 0 10 hours Avoid continuous operation above half throt...

Page 56: ...EBU00212 Parking When parking stop the engine and shift into low gear Turn the fuel cock to OFF and apply the parking brake 1 Button 2 Lock plate 6 8 q w ...

Page 57: ... POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The ATV could roll out of control increas ing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline put the machine in low gear apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the ATV at all on hills that are so...

Page 58: ...lity of them Choose a genuine Yamaha accessory or one that is equivalent in design and quality 8 Accessories should be rigidly and securely mounted An accessory which can shift posi tion or come off while you are riding could affect your ability to control the ATV 8 Do not mount an accessory where it could interfere with your ability to control the ATV Examples include but are not limited to a hea...

Page 59: ...ake sure cargo in the trailer cannot move around A shifting load can cause an accident 8 Make sure the load does not interfere with controls or your ability to see where you are going 8 Ride more slowly than you would without a load The more weight you carry the slower you should go Although conditions vary it is good practice not to exceed 2nd gear when ever you are carrying heavier loads or when...

Page 60: ...tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking qWARNING ...

Page 61: ...7 1 Riding Your ATV 7 ...

Page 62: ...7 2 ...

Page 63: ...ng your new ATV can be a very enjoyable activity providing you with hours of pleasure But it is essential to familiarize yourself with the operation of the ATV to achieve the skill neces sary to enjoy riding safely Before you begin to ride be sure you have read this Owner s Manual completely and understand the operation of the controls Pay particular attention to the safety information on pages 2 ...

Page 64: ...c techniques well before attempting more difficult maneuvers POTENTIAL HAZARD Operating this ATV without proper instruc tion WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to oper ate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified t...

Page 65: ...follow the age recommendations for this ATV WHAT CAN HAPPEN Use by children of ATVs that are not rec ommended for their age can lead to severe injury or death of the child HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc qWARNING ...

Page 66: ...HAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an acci dent resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as needed during operation It is not for car rying passengers qWARNING ...

Page 67: ...irt or jacket long pants 7 7 POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye protec tion and protective clothing WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe inj...

Page 68: ...rugs POTENTIAL HAZARD Operating this ATV after consuming alco hol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV qWARNING ...

Page 69: ...ating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual qWARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or oper ation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of an accident ...

Page 70: ...The speed limiter limits the power and top speed of the ATV Turning the screw in decreases top speed and turning it out increases top speed 7 10 POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an acci dent HOW TO AVOID THE HAZARD Always go at a speed that is proper for t...

Page 71: ... kg 220 lb POTENTIAL HAZARD Overloading this ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking ...

Page 72: ...N HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an acci dent HOW TO AVOID THE HAZARD Always keep both hands on the handle bars and both feet on the footboards of your ATV ...

Page 73: ...f the ATV or overturn POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off qWARNING ...

Page 74: ...which in some situa tions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used accord ing to instructions If you have questions consult an authorized ATV dealer qWARNING...

Page 75: ...PPEN Dry grass or brush or other combustible material accumulated around the engine area could catch fire Someone touching the exhaust system during or after opera tion could be burned qWARNING HOW TO AVOID THE HAZARD Do not operate idle or park the ATV in dry grass or other dry ground cover Keep the engine area free of dry grass brush or other combustible material Do not touch the hot exhaust sys...

Page 76: ...AL HAZARD Operating this ATV on paved surfaces WHAT CAN HAPPEN ATVs are designed for off road use only Paved surfaces may seriously affect han dling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Always avoid paved surfaces including sidewalks driveways parking lots and streets qWARNING ...

Page 77: ...POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways qWARNING ...

Page 78: ...RD Failure to use extra care when operating this ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when oper ating on unfamiliar terrain Always be alert to changing terrain condi tions when operating the ATV qWARNING ...

Page 79: ...e loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slip pery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain qWARNING ...

Page 80: ...de in areas posted no trespassing Do not ride on private property without getting per mission POTENTIAL HAZARD Operating in areas where you might not be seen by other off road vehicles qWARNING WHAT CAN HAPPEN You could be in a collision You could be injured HOW TO AVOID THE HAZARD Always mount a caution flag on the ATV to make you more visible Watch carefully for other vehicles ...

Page 81: ...low skin or clothing to come in contact with these compo nents With the engine idling pull the clutch lever to disengage the clutch and shift into 1st gear and then release the parking brake Open the throttle gradually and at the same time release the clutch lever slowly Once the ATV has attained adequate speed release the throttle lever and at same time quickly pull in the clutch lever and shift ...

Page 82: ... of an accident POTENTIAL HAZARD Opening the throttle abruptly or releasing the clutch lever to quickly WHAT CAN HAPPEN The ATV could wheelie This would increase the chance of an accident including overturn HOW TO AVOID THE HAZARD Open the throttle gradually Release the clutch lever gradually qWARNING POTENTIAL HAZARD Engaging a lower gear when the engine speed is too high WHAT CAN HAPPEN The whee...

Page 83: ...e desired direction As you do so put your weight on the footboard to the outside of the turn opposite your desired direction and lean your upper body into the turn Use the throttle to maintain an even speed through the turn This maneuver will let the wheel on the inside of the turn slip slightly allowing the ATV to make the turn properly POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN The ATV ...

Page 84: ...que you should be able to perform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throt tle changes excessive braking incorrect body movements or too much speed for the sharp ness of the turn may cause the ATV to tip If the ATV begins to tip over to the outside while nego tiating a turn lean more to the inside It may also be necessary to gradually let off on the ...

Page 85: ...to lose control It is important when climbing a hill to make sure that your weight is transferred forward on the ATV This can be accomplished by leaning for ward and on steeper inclines standing on the footboards and leaning forward over the handle bars POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level ...

Page 86: ...s Owner s Manual Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards qWARNING Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other sid...

Page 87: ...se loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turn ing technique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible qWARNING When crossing the side of a hill Always follow proper procedures as described i...

Page 88: ...y to put the ATV in gear The ATV could easily tip over backwards Instead dismount the ATV immediately on the uphill side POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill...

Page 89: ...stopped apply rear brake as well and then lock the parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the proce dure described in the Owner s Manual ...

Page 90: ...downhill Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Ow...

Page 91: ...7 31 OK ...

Page 92: ...to make sharp turns either up or down hill If your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper bal ance gradually steer again in the direction you wish to travel POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE ...

Page 93: ...7 33 Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV OK ...

Page 94: ...slowly and carefully POTENTIAL HAZARD Operating this ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident qWARNING HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that speci fied in your Owner s Manual Remember that wet brakes may have reduced stopping ability...

Page 95: ...erifying that you have regained proper braking ability cC After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case Wash the ATV in fresh water if it has been operated in salt water or muddy condi tions 1 Check hose q ...

Page 96: ...ping the ATV as loss of control and damage to the ATV may result POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always fol...

Page 97: ...7 37 ...

Page 98: ... the tendency for the front wheels to slide in loose or slippery conditions positioning your weight over the front wheels will sometimes help If the rear wheels of your ATV start to slide side ways control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide ...

Page 99: ...ces such as ice since all control may be lost POTENTIAL HAZARD Skidding or sliding improperly WHAT CAN HAPPEN You may lose control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly an...

Page 100: ...rn to regain balance If necessary gradually let off the throttle and or steer to the outside of the turn See pages 7 23 7 24 8 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not rec ommended until you have corrected the slide See pages 7 38 7 39 8 If your ATV can t make it up a hill you are try ing to climb Turn ...

Page 101: ...e ATV is going to tip over dismount on the uphill side See pages 7 32 7 33 8 If your ATV encounters shallow water Ride slowly and carefully through slow mov ing water watching for obstacles Be sure to let water drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not con tinue to ride your ATV until you have regained adequate braking ability See pages 7 3...

Page 102: ...t this owner s manual and low pressure tire gauge in the vinyl bag and always carry them along with the owner s tool kit under the seat 1 Owner s manual 2 Low pressure tire gauge 3 Tool kit 8 1 w e q POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires q...

Page 103: ...amaha dealer to check the torque settings and adjust them as necessary POTENTIAL HAZARD Operating this ATV with improper modifi cations WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situa tions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories...

Page 104: ... Check breather hose for cracks or damage 2 2 2 system 9 Replace if necessary 9 Check for leakage Exhaust system 9 Retighten if necessary 2 2 2 9 Replace gasket if necessary Spark arrester 9 Clean 2 2 2 Fuel line 9 Check fuel hose for cracks or damage 2 2 2 9 Replace if necessary Throttle operation 9 Inspect and adjust free play if necessary 2 2 2 2 2 Front brake operaion 9 Inspect and adjust free...

Page 105: ...ers Steering system 9 Inspect free play clean and lubricate 2 2 2 2 2 Front and rear 9 Inspect and lubricate 2 2 2 2 2 suspension 9 Inspect air pressure wheel runout and tire wear Tire wheels 9 Inspect bearings 2 2 2 2 2 9 Replace bearings if necessary Throttle control cable 9 Check routing and connection 2 2 2 2 2 9 Lubricate Outside nuts and bolts 9 Retighten 2 2 2 2 2 Frame 9 Clean and inspect ...

Page 106: ...ween the maxi mum and minimum marks If the level is low add oil to raise it to the proper level Transmission oil replacement 1 Place the machine on a level place 2 Warm up the engine for several minutes and stop it 3 Place a container under the engine 4 Remove filler cap and drain bolt to drain the oil 5 Install the drain bolt and tighten to specifi cation 6 Fill the engine with oil and install th...

Page 107: ...ting in reduced com ponent life and poor engine performance 8 Be sure no foreign material enters the crankcase 1 Drain bolt 7 Start the engine and warm up for a few minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause 8 6 q Recommended oil See page 10 2 Oil quantity Total amount 0 7 L 0 62 Imp qt 0 74 US qt Periodic oil change 0...

Page 108: ...at cylinder Do not attempt to diagnose such problems yourself Instead take the machine to a Yamaha dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive you should replace the spark plug with one of the proper type Before installing the spark plug measure the electro...

Page 109: ...to the specified torque EBU00288 Air filter cleaning NOTE There is a check hose at the bottom of the air fil ter case If dust or water collects in this hose empty the hose and clean the air filter element and air filter case 1 Check hose 1 Remove the seat 2 Remove the air filter case cover 8 8 q Tightening torque Spark plug 25 Nm 2 5 m0kg 18 ft0lb a ...

Page 110: ...e filter and let it dry cC Do not twist the filter element when squeez ing it q w POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the air filter element WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the air filter element qWARNING q 1 Air filter element 2 Element guide ...

Page 111: ...n if the machine is operated in extremely dusty areas Each time filter element maintenance is performed check the air inlet to the filter case for obstructions Check the air cleaner rubber joint to the carburetor and mani fold fittings for an airtight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine cC Never operate the engine with the air filter el...

Page 112: ... pulling it out of the muffler 3 Tap the tailpipe lightly then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe 4 Make sure the gasket is properly posi tioned then insert the tailpipe into the muf fler and align the screw holes 5 Install the screw and tighten it 1 Screw 3 q 1 Tailpipe 2 Spark arrester 3 Gasket w q e ...

Page 113: ...ure the eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system qWARNING ...

Page 114: ...which would be a fire hazard HOW TO AVOID THE HAZARD Carburetor adjustments should only be performed by a Yamaha dealer Do not attempt to perform these procedures qWARNING unless you have mechanical knowledge and the necessary tools Do not perform these procedures while the engine is hot Place a rag under the carburetor to catch any fuel Wipe up any spilled fuel completely After servicing the carb...

Page 115: ... drain screw and drain the fuel q 1st groove 2nd Standard 3rd 4th 5th Jet needle clip position q 1 Main jet number Temperature Main jet Jet needle Pilot air screw 0 C 32 F above 230 2nd groove 1 1 2 turns out Standard 5 C 15 C 230 2nd groove 1 1 2 turns out 41 F 5 F 10 C 30 C 240 3rd groove 1 1 2 turns out 14 F 22 F 1 Carburetor drain screw ...

Page 116: ...d oil delivery hose 4 Remove the securing plate 5 Loosen the joint screws of the carburetor and remove the carburetor 6 Remove the carburetor cap q w q w w 1 Carburetor cap securing 2 Joint screw 3 plate 1 Fuel hose 2 Oil delivery hose ...

Page 117: ...e holder 1 Carburetor cap 2 Throttle cable 3 Throttle valve 4 Holder 8 Remove the float chamber 1 Float chamber 9 Remove the float and needle valve 10 Change the main jet and the jet needle clip position See page 8 14 1 Float 2 Needle valve 3 Main jet e w r q q q w e 8 16 ...

Page 118: ...ghten the joint screws 5 Install the securing plate Match one of the projections on the carburetor cap with one of the indents on the securing plate cC If the securing plate does not match a pro jection tighten the carburetor cap until they align Do not loosen 6 Tighten the securing plate screw to the specified torque 7 Connect the fuel hose and oil delivery hose Carburetor cap tightening torque 4...

Page 119: ...to 2 000 r min Occasionally rev the engine to 4 000 to 5 000 r min The engine is warm when it quickly responds to the throttle 2 Connect the tachometer and set the idle to the specified idling speed by adjusting the throttle stop screw Turn the screw in to increase engine speed and out to decrease engine speed 1 Throttle stop screw q Specified idle speed 1 450 1 550 r min ...

Page 120: ...Adjust the engine idling speed before adjusting the throttle lever free play 1 Loosen the locknut 2 Turn the adjusting bolt until the throttle lever free play is 4 6 mm 0 16 0 24 in 3 Tighten the locknut 1 Adjusting bolt 2 Locknut a Free play qw a ...

Page 121: ...es the wear limit line ask a Yamaha dealer to replace the shoes as a set 1 Wear limit 2 Wear indicator EBU00314 Rear brake pad inspection A wear indicator is provided on each brake pad This indicator allows checking of brake pad wear without disassembling the brake Apply the brake and inspect the wear indicator If the brake pads are worn to the wear limit have a Yamaha dealer replace the pads 1 We...

Page 122: ...ke lever pivot If the free play is incorrect adjust as fol lows 1 Loosen the locknut and fully turn in the adjusting bolt at the front brake lever 1 Adjusting bolt 2 Locknut 2 Make sure the cable joint in the equalizer is straight when the brake is applied If not turn the adjusting nuts at the front wheel hubs until the cable joint becomes straight 1 Equalizer 2 Cable joint 8 21 w q q w a a a a ...

Page 123: ...viced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing 8 Make sure the brakes operate smooth ly and that the free play is correct 8 Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should be performed by Yamaha dealer qWARNING Specified free play...

Page 124: ... Tighten the locknut 8 23 w q POTENTIAL HAZARD Operating with improperly adjusted brakes WHAT CAN HAPPEN The brakes could malfunction causing reduced braking performance This could increase the chance of a collision or acci dent HOW TO AVOID THE HAZARD After adjusting the parking brake block the rear of the machine off the ground and spin the rear wheels Check to make sure there is no brake drag I...

Page 125: ...properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b 8 24 q b a w ...

Page 126: ...sting bolt so that clutch lever free play is 2 3 mm 0 08 0 12in 3 Tighten the locknut 1 Adjusting bolt 2 Locknut a Free play EBU00349 Autolube pump adjustment The Autolube pump is a vital part of the engine and requires very sophisticated adjustment Most adjusting should be left to a Yamaha deal er who has the professional knowledge and experience to do so 8 25 q w a ...

Page 127: ... 6 in EBU00351 Drive chain slack adjustment 1 Loosen the rear wheel hub bolts 1 Upper wheel hub bolt 2 2 Lower wheel hub bolt 2 2 Loosen the adjuster locknuts on each side To tighten the chain turn the chain adjuster clockwise To loosen the chain turn the adjuster counterclockwise and push the wheel forward Turn each adjuster exactly the same amount to main tain correct axle alignment There are ma...

Page 128: ...vals specified in the periodic mainte nance and lubrication chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows cC The drive chain must be lubricated after washing the ATV or riding in the rain 1 Clean the drive chain with kerosene and a small soft brush Upper wheel hub bolt 50 Nm 5 0 m0kg 36 ft0lb Lower wheel hub bolt 50 Nm 5 0 ...

Page 129: ...rs high pressure washers or inappropriate sol vents 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant cC Do not use engine oil or any other lubricants for the drive chain as they may contain sub stances that could damage the O rings 8 28 q ...

Page 130: ...e lower arm pivot 8 29 Recommended lubricant Lithium soap based grease all purpose grease POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer cov ering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Re...

Page 131: ...EBU00370 Steering shaft lubrication Lubricate the pivot points Use a grease gun 8 30 Recommended lubricant Lithium soap base grease ...

Page 132: ...emove the nuts from the wheel 3 Remove the wheel assembly EBU00740 Wheel installation When installing the wheel reverse the removal procedure Tighten the wheel nuts to the specified torque 8 31 Tightening torque Wheel nut Front 45 Nm 4 5 m0kg 32 ft0lb Rear 45 Nm 4 5 m0kg 32 ft0lb Front Rear ...

Page 133: ...headlight bulb burns out replace the bulb as follows 1 Remove the screws holding the headlight unit assembly to the headlight body 2 Remove the bulb holder cover turn the bulb holder counterclockwise and remove the defective bulb 8 32 q 1 Screw 2 ...

Page 134: ...ated against the reflector 5 Install the headlight unit assembly Adjust the headlight beam if necessary POTENTIAL HAZARD The headlight bulb is hot when it is on and immediately after it is turned off WHAT CAN HAPPEN You can be burned or a fire could start if the bulb touches something flammable HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it qWARNING 8 33 ...

Page 135: ...ent Vertical adjustment Loosen the headlight assembly mounting bolts and adjust the vertical beam by moving the headlight up or down 1 Mounting bolt 2 EBU00861 Tail brake light bulb replacement 1 Remove the bulb holder together with the bulb by turning it counterclockwise 1 Bulb holder q q q 8 34 ...

Page 136: ... during operation Any prob lem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your machine requires any repair take it to a Yamaha dealer The skilled technicians at a Yamaha dealership have the tools experience and know how to properly service your machine Use only gen uine Yamaha...

Page 137: ... flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel sys tem Make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces qWARNING ...

Page 138: ...kick starter strongly Spark weak Spark good Ignition system normal No spark Ask a Yamaha dealer to inspect Adjust plug gap or replace plug There is compresson Compression normal Ask a Yamaha dealer to inspect No compression There is fuel Turn the fuel cock to OFF Remove the fuel pipe Water or dirt mixed in fuel No fuel Fuel cock clogged Some fuel Turn the fuel cock to RES Restart engine No fuel Su...

Page 139: ...ted the engine will not stop if the throttle does not close properly This could cause loss of control and an accident You could be burned if you touch the hot exhaust pipe while disconnecting the wire coupler qWARNING HOW TO AVOID THE HAZARD Have the system checked by a Yamaha dealer Before bypassing T O R S be sure the throttle closes properly when the throttle lever is released If the machine mu...

Page 140: ...rk plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paint brush Do not apply degreaser to the chain sprockets or wheel axles 3 Rinse the dirt and degreaser off with a gar den hose Use only enough pressure to do the job cC Excessive water pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals an...

Page 141: ...tery cleaner to keep the cover pliable and glossy 8 Automotive type wax may be applied to all painted and chrome plated surfaces Avoid combination cleaner waxes Many contain abrasives which may mar the paint or protective finish When finished start the engine and let it idle for several minutes POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have reduced sto...

Page 142: ...espoon of SAE 10W30 or 20W40 motor oil in the spark plug hole and rein stall the spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 3 Clean the drive chain thoroughly and lubri cate it See page 8 26 4 Lubricate all control cables 5 Block up the frame to raise all wheels off the ground 6 Tie a plastic bag over the exhaust pipe out let to ...

Page 143: ...3 3 in Minimum ground clearance 120 mm 4 7 in Minimum turning radius 3 000 mm 118 in Basic weight With oil and full fuel tank 153 kg 337 lbs Engine Type Air cooled 2 stroke Cylinder arrangement Single cylinder Forward inclined Displacement 195 cm3 Bore Stroke 66 0 57 0 mm 2 60 2 24 in Compression ratio 6 6 1 Starting system Kick starter Lubrication system Separate lubrication Yamaha Autolube 10 ...

Page 144: ...ange 0 65 L 0 57 Imp qt 0 69 US qt Total amount 0 70 L 0 62 Imp qt 0 74 US qt Air filter Wet type element Fuel Type PREMIUM UNLEADED FUEL Tank capacity 9 0 L 1 98 Imp gal 2 38 US gal Reserve amount 2 0 L 0 44 Imp gal 0 53 US gal cC Be sure to use motor oils that do not contain anti friction modifiers Passenger car motor oils often labeled Energy Conserving contain anti fric tion additives which wi...

Page 145: ...ion Left hand operation Transmission Primary reduction system Helical gear Primary reduction ratio 71 22 3 227 Secondary reduction system Chain drive Secondary reduction ratio 40 13 3 077 Transmission type Constant mesh 6 speed Operation Left foot operation Gear ratio 1st 34 11 3 091 2nd 31 14 2 214 3rd 25 15 1 667 4th 20 16 1 250 5th 19 18 1 056 6th 19 21 0 905 ...

Page 146: ...beless Size Front AT21 7 10 Rear AT21 10 8 Brake Front brake type Drum brake Operation Right hand operation Rear brake type Single Disk brake Operation Right foot operation Suspension Front Double wishbone Rear Swingarm monocross Shock Absorber Front Coil spring Oil damper Rear Coil spring Gas Oil damper ...

Page 147: ...0 mm 7 09 in Rear 180 mm 7 09 in Electrical Ignition system C D I Generator system C D I Magneto Headlight Type Bulb type Bulb voltage wattage quantity Headlight 12V 45W 45W 1 Tail brake light 12V 5 21W 1 Indicator light Oil level 12V 3 4W 1 ...

Page 148: ... new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification remov...

Page 149: ...h the warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work 1 Month 3 Months 6 Months 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months 48 Months 54 Months 60 Months 12 1 11 12 MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS ...

Page 150: ...13 1 EBU00432 ...

Page 151: ...13 2 13 ...

Page 152: ...14 1 EBU00435 ...

Page 153: ...14 2 14 ...

Page 154: ...14 3 EBU00436 w Indicates a potential hazard that could result in serious injury or death ...

Page 155: ...EBU00437 PROTECT YOUR INVESTMENT ...

Page 156: ...struction 9 at speeds too fast for your skills or the conditions 9 on public roads a collision can occur with another vehicle 9 with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS 9 use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns 9 avoid paved surfaces pavement may seriously affect handling and control L...

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