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R E M O V A L

DISASSEMBLY

Summary of Contents for 8DE

Page 1: ...SRX600 SRX600S SRX700 SRX700S MSRX700P SRX600 SRX600S SRX700 SRX700S MSRX700P ...

Page 2: ...NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM ...

Page 3: ...ILLUSTRATED SYMBOLS ...

Page 4: ...INDEX ...

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Page 9: ...CHAPTER 1 GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER ...

Page 10: ...IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS ...

Page 11: ...GASKETS OIL SEALS AND O RINGS LOCK WASHERS PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE ...

Page 12: ...SPECIAL TOOLS FOR TUNE UP ...

Page 13: ...FOR ENGINE SERVICE FOR POWER TRAIN SERVICE ...

Page 14: ...FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE ...

Page 15: ...CHAPTER 2 PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION PERIODIC MAINTENANCE TABLE ...

Page 16: ......

Page 17: ...ENGINE SPARK PLUGS ...

Page 18: ...OIL PUMP ...

Page 19: ...FUEL LINE INSPECTION ...

Page 20: ...COOLING SYSTEM ...

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Page 24: ...CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT ...

Page 25: ...THROTTLE CABLE ADJUSTMENT ...

Page 26: ...THROTTLE OVERRIDE SYSTEM T O R S CHECK ...

Page 27: ...STARTER CHOKE CABLE ADJUSTMENT ...

Page 28: ...YAMAHA POWER VALVE SYSTEM Y P V S ADJUSTMENT ...

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Page 30: ...YAMAHA POWER VALVE SYSTEM Y P V S PRE SEASON CHECKS ...

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Page 32: ...EXHAUST SYSTEM INSPECTION ...

Page 33: ...POWER TRAIN DRIVE V BELT ...

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Page 35: ...ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT ...

Page 36: ...BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION ...

Page 37: ...BRAKE HOSE INSPECTION AIR BLEEDING HYDRAULIC BRAKE SYSTEM ...

Page 38: ...DRIVE CHAIN ...

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Page 40: ...TRACK TENSION ADJUSTMENT ...

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Page 42: ...SLIDE RUNNER INSPECTION ...

Page 43: ...CHASSIS SKI SKI RUNNER STEERING SYSTEM ...

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Page 45: ...LUBRICATION ...

Page 46: ...ELECTRICAL HEADLIGHT BEAM ADJUSTMENT ...

Page 47: ...TUNING CARBURETOR TUNING ...

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Page 54: ...CLUTCH ...

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Page 58: ...GEAR SELECTION ...

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Page 61: ...HIGH ALTITUDE TUNING ...

Page 62: ...FRONT SUSPENSION ...

Page 63: ...REAR SUSPENSION ...

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Page 65: ...CHAPTER 3 CHASSIS STEERING ...

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Page 67: ...INSPECTION ...

Page 68: ...INSTALLATION ...

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Page 70: ...SKI ...

Page 71: ...INSPECTION ...

Page 72: ...FRONT SUSPENSION ...

Page 73: ...HANDLING NOTES INSPECTION ...

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Page 75: ...INSTALLATION ...

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Page 78: ...CHAPTER 4 POWER TRAIN PRIMARY SHEAVE AND DRIVE V BELT ...

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Page 80: ...REMOVAL DISASSEMBLY ...

Page 81: ...INSPECTION ...

Page 82: ......

Page 83: ...ASSEMBLY ...

Page 84: ......

Page 85: ...INSTALLATION ...

Page 86: ...SECONDARY SHEAVE ...

Page 87: ......

Page 88: ...DISASSEMBLY INSPECTION ...

Page 89: ...ASSEMBLY ...

Page 90: ...INSTALLATION ...

Page 91: ...DRIVE CHAIN HOUSING ...

Page 92: ...INSPECTION ...

Page 93: ...INSTALLATION ...

Page 94: ...JACKSHAFT ...

Page 95: ...INSPECTION ...

Page 96: ...JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION ...

Page 97: ...BRAKE ...

Page 98: ...BRAKE PAD REPLACEMENT ...

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Page 100: ...BRAKE CALIPER AND PARKING BRAKE ...

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Page 102: ...BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR ...

Page 103: ...BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION ...

Page 104: ...BRAKE MASTER CYLINDER ...

Page 105: ...INSPECTION BRAKE MASTER CYLINDER ASSEMBLY ...

Page 106: ...SLIDE RAIL SUSPENSION SRX600 600S SRX700 700S ...

Page 107: ...MSRX700P ...

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Page 112: ...INSPECTION ...

Page 113: ...FRONT AXLE AND TRACK ...

Page 114: ...INSPECTION INSTALLATION ...

Page 115: ...CHAPTER 5 ENGINE ENGINE ASSEMBLY ...

Page 116: ...CYLINDER HEAD AND CYLINDER ...

Page 117: ......

Page 118: ...REMOVAL ...

Page 119: ...INSPECTION ...

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Page 124: ...INSTALLATION ...

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Page 126: ...OIL PUMP CRANKCASE AND CRANKSHAFT ...

Page 127: ...INSPECTION ...

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Page 129: ...INSTALLATION ...

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Page 131: ...CDI MAGNETO ...

Page 132: ...REMOVAL ...

Page 133: ...INSTALLATION ...

Page 134: ...RECOIL STARTER ...

Page 135: ...REMOVAL INSPECTION ...

Page 136: ...INSTALLATION ...

Page 137: ...YAMAHA POWER VALVE SYSTEM Y P V S ...

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Page 139: ...REMOVAL INSPECTION ASSEMBLY ...

Page 140: ...INSTALLATION ...

Page 141: ...CHAPTER 6 COOLING SYSTEM HEAT EXCHANGER ...

Page 142: ...INSPECTION ...

Page 143: ...WATER PUMP ...

Page 144: ...REMOVAL INSPECTION INSTALLATION ...

Page 145: ...OUTLET WATER JACKET JOINT ...

Page 146: ...INSPECTION ...

Page 147: ...INSTALLATION ...

Page 148: ...CHAPTER 7 CARBURETION CARBURETORS ...

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Page 152: ...REMOVAL INSPECTION ...

Page 153: ...ASSEMBLY ...

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Page 155: ...FUEL LEVEL ADJUSTMENT INSTALLATION ...

Page 156: ...FUEL PUMP ...

Page 157: ...INSPECTION INSTALLATION ...

Page 158: ...CHAPTER 8 ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL ...

Page 159: ...IGNITION SYSTEM CIRCUIT DIAGRAM ...

Page 160: ...TROUBLESHOOTING ...

Page 161: ...SPARK PLUG CAP IGNITION COIL CDI MAGNETO ...

Page 162: ...SPARK PLUG THROTTLE OVERRIDE SYSTEM T O R S ...

Page 163: ...HANDLEBAR SWITCH RIGHT CARBURETOR SWITCH ...

Page 164: ...MAIN SWITCH ...

Page 165: ...LIGHTING SYSTEM CIRCUIT DIAGRAM ...

Page 166: ...TROUBLESHOOTING ...

Page 167: ...BULB S HEADLIGHT BEAM SWITCH ...

Page 168: ...CDI MAGNETO ...

Page 169: ...SIGNAL SYSTEM CIRCUIT DIAGRAM ...

Page 170: ...TROUBLESHOOTING ...

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Page 173: ...TAIL BRAKE LIGHT BULB BRAKE LIGHT SWITCH WATER TEMPERATURE SENSOR ...

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Page 175: ...OIL LEVEL SWITCH FUEL SENDER ...

Page 176: ...CONDENSER ...

Page 177: ...GRIP WARMER SYSTEM CIRCUIT DIAGRAM ...

Page 178: ...TROUBLESHOOTING ...

Page 179: ...GRIP AND THUMB WARMER COIL VARIABLE RESISTOR ...

Page 180: ...CDI MAGNETO ...

Page 181: ...YAMAHA POWER VALVE SYSTEM Y P V S CIRCUIT DIAGRAM ...

Page 182: ...TROUBLESHOOTING ...

Page 183: ...SERVO MOTOR ...

Page 184: ...CDI MAGNETO ...

Page 185: ...FAULT LOCATION TABLE ...

Page 186: ...CHAPTER 9 SPECIFICATIONS GENERAL SPECIFICATIONS ...

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Page 188: ...MAINTENANCE SPECIFICATIONS ENGINE ...

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Page 194: ...POWER TRAIN ...

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Page 199: ...CHASSIS ...

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Page 201: ...ELECTRICAL ...

Page 202: ...GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS ...

Page 203: ...CABLE ROUTING ...

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Page 215: ...WIRING DIAGRAM SRX600 SRX600S SRX700 SRX700S MSRX700P ...

Page 216: ...COLOR CODE ...

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