Yamaha 40XMH Rigging Manual Download Page 9

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1-3

UNCRATING PROCEDURE
(FOR TYPICAL STEEL FRAME)

WARNING

Wear gloves to avoid injury by sharp steel
edges while uncrating.

This is an example of the steel crate for V6
models.
For other steel crate models, refer to this pro-
cedure for uncrating the steel frame.

1. Inspect the crate for shipping damage. If a

damage has been found, consult your
Yamaha dealer.

2. Cut the two straps (1).

3. Lift the top cover (2) straight up to remove.

4. Remove the bottom bolts (3).

5. Lift the top frame (4) straight up.

6. Remove the wrapping (5), and inspect the

outboard motor for concealed damage. If
any damage is found, consult your Yamaha
dealer.

(1)

(2)

(3)

(4)

(5)

To be continued.

Summary of Contents for 40XMH

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Page 3: ...or a bystander or a person inspecting or repairing the products NOTICE A NOTICE indicates special precautions that must be taken to avoid damages to the prod ucts Specifications and descriptions are subject to change without notice The PDF file is available from the service portal site maintained by Yamaha Motor Co Ltd The following contracted terms are expediently used on this guide EXT extension...

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Page 5: ...3 15 REMOTE CONTROL CABLES 3 24 REMOTE CONTROL ATTACHMENT KIT 3 26 STEERING HOOK 3 28 STEERING GUIDE ATTACHMENT KIT 3 31 CONVENTIONAL WIRE HARNESS 3 33 DIGITAL ELECTRONIC CONTROL WIRE HARNESS 3 35 TILLER HANDLES 4 1 6X4 MULTI FUNCTION TILLER HANDLE 4 2 STEERING FRICTION CONTENTS 4 11 CONVENTIONAL GAUGE 6Y5 6Y7 5 1 MOUNTING THE METERS 5 4 ANALOG TACHOMETER 5 5 DIGITAL TACHOMETER 5 7 SPEEDOMETER 5 9...

Page 6: ...6 18 BASIC REQUIREMENTS 6 19 NMEA0183 COMPATIBLE EQUIPMENTS CONNECTION 6 19 BATTERY 7 1 RECOMMENDED BATTERY 7 2 BATTERY CABLE LENGTH 7 3 BATTERY WIRING 7 4 APPENDIX 8 1 MODEL NAME DESIGNATION 8 2 FUEL SYSTEM VACUUM PRESSURE STANDARD 8 4 PORTABLE FUEL TANKS TYPICAL 8 6 FUEL PIPES TYPICAL 8 6 PRE DELIVERY INSPECTION PDI CHECKS 8 7 CONVENTIONAL RIGGING KIT CONTENTS 8 8 DIGITAL NETWORK GAUGE RIGGING K...

Page 7: ...INE 4 STROKE ENGINES 1 9 ADJUSTING TWIN MOTORS 1 10 MOUNTING THE REMOTE OIL TANK 1 10 REMOTE OIL TANK DIMENSIONS 1 10 NOTICE FOR MOUNTING THE REMOTE OIL TANK 1 11 OUTBOARD MOTOR DIMENSIONS 1 12 OVERALL DIMENSION ITEMS 1 12 OVERALL DIMENSIONS 2 STROKE 1 14 OVERALL DIMENSIONS 4 STROKE 1 21 CLAMP BRACKET DIMENSION ITEMS 1 28 CLAMP BRACKET DIMENSIONS 1 29 ...

Page 8: ...otice and understand what pictographs mean to avoid a damage to the product when handling transporting and or keeping the crate Photo shows F300 F350 Product barycentric position Lifting fork insert position Stack limit Max 4 units for storage Upward indication Care handling indication Water avoidance indication ...

Page 9: ...pro cedure for uncrating the steel frame 1 Inspect the crate for shipping damage If a damage has been found consult your Yamaha dealer 2 Cut the two straps 1 3 Lift the top cover 2 straight up to remove 4 Remove the bottom bolts 3 5 Lift the top frame 4 straight up 6 Remove the wrapping 5 and inspect the outboard motor for concealed damage If any damage is found consult your Yamaha dealer 1 2 3 4 ...

Page 10: ... to the flywheel using the exclusive 3 bolts B insert the eye bolt C to the attachment attach a lifting harness D to the eye bolt and tighten the harness Bolt B torque 36 Nm 3 6 kgf m 27 lb ft F350 F300 lifting eye kit P N 90890 06820 as special service tool Lifting eye kit contents 10 Remove the skeg holder 9 if it is attached 6 7 8 7 8 A A A D D D B B B C C C Eye bolt C Attachment A Eye bolt C B...

Page 11: ... outboard motor will obtain better engine performance product reliability fuel economy customer satisfaction etc This chapter describes the brief summary of outboard motor mount For the first requirement make sure the out board motor has clearance for full movement from port to starboard as well as during tilt operation For the motor dimensions see the later pages 1 Set an outboard motor on the ve...

Page 12: ...and f should be the same Maintain a minimum distance T1 that is the measurement between both vertical center lines of outboard motor Minimum distance T1 is recommended on each model and its data is put on the dimen sion item For triple motors installation set the motors as shown below If a boat has V hull the center motor should use longer transom motor than outside motors For quad motors installa...

Page 13: ...e the mount height of outboard motor varies Therefore the complete information is impossible to describe here For further information see the instruction issued by boat manufacturer or ask to the manufacturer 3 When the outboard motor mount position has determined mark the 4 symmetrical mount hole positions onto the boat transom Make the mount holes of 13 mm 0 5 in vertically on the marking points...

Page 14: ... to boat transom structure material design etc For 115 300 and F115 F350 select the transom mount bolt due to the boat transom thickness High tension bolt is recommended to F300 F350 a For reference a b b d d b b c c a Mounting bolt b Small washer c Large washer d Nut Sealant T M8 18 Nm 1 8 kgf m 13 lb ft M10 36 Nm 3 6 kgf m 27 lb ft M12 52 Nm 5 2 kgf m 38 lb ft Boat transom thickness T Mount bolt...

Page 15: ...and water could easily enter into the cylinder s and dam age the engine Therefore you should consider the water level guideline to install 4 stroke outboard motor Under mooring of boat with a maximum boat load maintain the minimum height H shown in the illustration between the water surface and the clamp bracket seating point Minimum height between water surface and bracket seating point Model Min...

Page 16: ... in Adjustment b a Within 25 mm 1 in For best result your toe out distance should be set so that the twin motors wake meets approximately 7 5 15 m 25 50 ft past the stern of the boat MOUNTING THE REMOTE OIL TANK The remote oil tank is required for 2 stroke V4 and V6 oil injection engines REMOTE OIL TANK DIMENSIONS 10 5 liters 2 8 US gallons tank P N 6E5 21733 20 18 liters 4 8 US gallons tank P N 6...

Page 17: ... the remote oil tank lower than the engine oil tank If the remote oil tank is mounted higher than the top of the engine because of a boat type an optional check valve P N 6R5 24408 00 shown below is required Install it on the oil hose between the engine and remote oil tank to prevent siphoning of oil to the engine and spillage Route the oil hose between the engine and the remote oil tank without p...

Page 18: ...er handle tip when the handle is in vertical position H6 Vertical distance from skeg tip at H1 to the lowest point of lower unit when motor is tilted up over tilt position H7 Vertical distance from datum line to protruded forefront when motor is tilted up over tilt position H8 Vertical distance from datum line to lowest point of protrusion when motor is tilted up over tilt position H9 Vertical dis...

Page 19: ...1 13 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSION ITEMS L4 A3 H 6 L6 L7 L3 L2 L1 W 3 W 4 A 1 W 5 W 6 W 2 W1 H 10 H 8 H 7 H 2 H 5 H 4 H 3 H 11 H 9 H 1 L10 L8 L5 12 A 2 T 1 L9 ...

Page 20: ... 780 30 7 809 31 9 825 32 5 832 32 8 833 32 8 Y X 872 34 3 875 34 4 975 38 4 U 974 38 3 H2 mm in 302 11 9 343 13 5 358 14 1 325 12 8 295 11 6 359 14 1 335 13 2 356 14 0 H3 mm in 100 3 9 103 4 1 105 4 1 105 4 1 123 4 8 122 4 8 135 5 3 34 1 4 H4 S mm in 417 16 4 441 17 4 444 17 5 444 17 5 436 17 2 442 17 4 440 17 3 441 17 4 L 568 22 4 571 22 5 571 22 5 563 22 2 582 22 9 567 22 3 568 22 4 Y X 626 24 ...

Page 21: ...33 32 8 835 32 9 898 35 4 Y 881 34 7 Y 881 34 7 881 34 68 872 34 3 874 34 4 948 37 3 X 919 36 2 920 36 22 U H2 mm in 365 14 4 365 14 4 439 17 28 439 17 28 446 17 6 428 16 9 426 16 8 444 17 5 H3 mm in 144 5 7 144 5 7 144 5 67 144 5 67 148 5 8 148 5 8 148 5 8 162 6 4 H4 S mm in 419 16 5 419 16 5 423 16 65 550 21 65 424 16 7 424 16 7 444 17 5 L 546 21 5 546 21 5 550 21 65 545 21 5 545 21 5 547 21 5 5...

Page 22: ...78 34 6 880 34 6 Y 948 37 3 1 007 39 6 X 1 007 39 6 994 39 1 U H2 mm in 444 17 5 444 17 5 471 18 5 471 18 5 471 18 5 472 18 6 441 17 4 439 17 3 H3 mm in 162 6 4 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 H4 S mm in 444 17 5 421 16 6 424 16 7 424 16 7 408 16 1 408 16 1 410 16 1 L 570 22 4 550 21 7 550 21 7 550 21 7 535 21 1 535 21 1 537 21 1 Y 622 24 5 649 25 6 X 649 25 6 651 25 6 U H5...

Page 23: ...6 879 34 6 901 35 5 954 37 6 954 37 6 Y X 1 006 39 6 1 028 40 5 U H2 mm in 470 18 5 449 17 7 424 16 7 424 16 7 424 16 7 520 20 5 528 20 8 528 20 8 H3 mm in 175 6 9 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 H4 S mm in 451 17 8 399 15 7 450 17 7 L 537 21 1 572 22 5 520 20 5 520 20 5 520 20 5 538 21 2 538 21 2 Y X 647 25 5 647 25 5 U H5 mm in 728 28 7 568 22 4 753 29 6 753 29 6 H6 S mm ...

Page 24: ... 5 901 35 5 901 35 5 901 35 5 901 35 5 901 35 5 Y 952 37 5 X 1 028 40 5 1 028 40 5 1 028 40 5 1 028 40 5 1 028 40 5 U H2 mm in 472 18 6 472 18 6 472 18 6 472 18 6 472 18 6 520 20 5 520 20 5 520 20 5 H3 mm in 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 H4 S mm in 400 15 7 400 15 7 L 520 20 5 520 20 5 520 20 5 520 20 5 520 20 5 520 20 5 Y 571 22 5 X 648 25 5 648 25 5 647 25 5 647...

Page 25: ... 1 029 40 5 1 028 40 5 1 056 41 6 1 056 41 6 1 056 41 6 1 054 41 5 1 054 41 5 1 072 42 2 U H2 mm in 590 23 2 512 20 2 631 24 8 508 20 0 508 20 0 544 21 4 544 21 4 631 24 8 H3 mm in 191 7 5 191 7 5 190 7 5 190 7 5 190 7 5 191 7 5 191 7 5 210 8 3 H4 S mm in L 521 20 5 520 20 5 515 20 3 515 20 3 515 20 3 515 20 3 515 20 3 516 20 3 Y 572 22 5 568 22 4 X 648 25 5 647 25 5 642 25 3 642 25 3 642 25 3 642...

Page 26: ...50 2 0 52 2 0 U 58 2 3 L10 mm in 74 2 9 74 2 9 74 2 9 74 2 9 74 2 9 74 2 9 H1 S mm in L 946 37 2 946 37 2 947 37 3 947 37 3 932 36 7 Y X 1 072 42 2 1 074 42 3 1 077 42 4 U 1 203 47 4 H2 mm in 670 26 4 691 27 2 708 27 9 746 27 9 710 28 0 783 30 8 H3 mm in 210 8 3 210 8 3 211 8 3 211 8 3 216 8 5 216 8 5 H4 S mm in L 516 20 3 516 20 3 516 20 3 516 20 3 493 19 4 Y X 642 25 3 643 25 3 642 25 3 U 768 30...

Page 27: ...869 34 2 869 34 2 869 34 2 Y X 937 36 9 937 36 9 937 36 9 937 36 9 U H2 mm in 376 14 8 386 15 2 318 12 5 318 12 5 318 12 5 318 12 5 318 12 5 318 12 5 H3 mm in 103 4 1 104 4 1 123 4 8 123 4 8 157 6 2 157 6 2 157 6 2 157 6 2 H4 S mm in 432 17 0 435 17 1 436 17 2 436 17 2 L 559 22 0 562 22 1 563 22 2 563 22 2 557 21 9 557 21 9 557 21 9 557 21 9 Y X 625 24 6 625 24 6 625 24 6 625 24 6 U H5 mm in 470 1...

Page 28: ...31 7 804 31 7 864 34 0 869 34 2 864 34 0 869 34 2 828 32 6 Y X 932 36 7 937 36 9 932 36 7 937 36 9 U H2 mm in 323 12 7 323 12 7 323 12 7 323 12 7 318 12 5 323 12 7 318 12 5 377 14 8 H3 mm in 123 4 8 123 4 8 123 4 8 157 6 2 157 6 2 157 6 2 157 6 2 133 5 2 H4 S mm in 431 17 0 431 17 0 431 17 0 438 17 2 L 558 22 0 558 22 0 558 22 0 552 21 7 557 21 9 552 21 7 557 21 9 565 22 2 Y X 620 24 4 625 24 6 62...

Page 29: ... L 833 32 8 828 32 6 833 32 8 824 32 8 834 32 8 834 32 8 834 32 8 871 34 3 Y X 985 38 8 U H2 mm in 372 14 6 377 14 8 372 14 6 441 17 4 441 17 4 441 17 4 441 17 4 440 17 3 H3 mm in 133 5 2 133 5 2 133 5 2 144 5 7 144 5 7 144 5 7 144 5 7 175 6 9 H4 S mm in 738 29 1 443 17 4 423 16 6 423 16 6 L 570 22 4 565 22 2 570 22 4 550 21 6 550 21 6 550 21 6 550 21 6 528 20 8 Y X 642 25 3 U H5 mm in 566 22 3 H6...

Page 30: ...7 29 8 L 876 34 5 876 34 5 879 34 6 879 34 6 879 34 6 879 34 6 870 34 2 870 34 2 Y X 990 39 0 993 39 1 993 39 1 984 38 7 U H2 mm in 493 19 4 464 18 3 471 18 5 471 18 5 471 18 5 471 18 5 545 21 5 545 21 5 H3 mm in 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 H4 S mm in 410 16 1 410 16 1 414 16 3 414 16 3 L 533 21 0 533 21 0 536 21 1 536 21 1 536 21 1 536 21 1 527 20 7 527 20 7 Y ...

Page 31: ...4 38 7 1 024 40 3 1 024 40 3 U H2 mm in 519 20 4 545 21 5 545 21 5 545 21 5 519 20 4 545 21 5 519 20 4 519 20 4 H3 mm in 175 6 9 175 6 9 175 6 9 191 7 5 194 7 6 191 7 5 194 7 6 194 7 6 H4 S mm in L 533 21 0 527 20 7 527 20 7 530 20 9 533 21 0 530 20 9 533 21 0 533 21 0 Y X 641 25 2 644 25 3 644 25 3 U H5 mm in 758 29 8 758 29 8 758 29 8 680 26 8 H6 S mm in L 711 28 0 682 26 9 708 27 9 746 29 4 749...

Page 32: ... 3 0 75 3 0 75 3 0 75 3 0 75 3 0 75 3 0 H1 S mm in L 917 36 1 929 36 6 929 36 6 929 36 6 929 36 6 946 37 2 Y X 1 044 41 1 1 056 41 6 1 056 41 6 1 056 41 6 1 056 41 6 1 073 42 2 1 078 42 4 1 078 42 4 U 1 205 47 4 1 205 47 4 H2 mm in 666 26 2 667 26 3 667 26 3 666 26 2 681 26 8 769 31 3 727 28 6 752 29 6 H3 mm in 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 210 8 3 216 8 5 216 8 5 H4 S mm in L 536 21 1 5...

Page 33: ...6 8 9 258 10 2 L9 S mm in L 18 0 7 Y X 56 2 2 U 62 2 4 L10 mm in 75 3 0 73 2 9 H1 S mm in L 951 37 4 Y X 1 098 43 2 U 1 225 48 2 H2 mm in 754 29 7 909 35 8 H3 mm in 216 8 5 229 9 0 H4 S mm in L 516 20 3 Y X 637 25 1 U 764 30 1 H5 mm in H6 S mm in L 779 30 7 Y X 864 34 0 U 941 37 0 H7 mm in 399 15 7 588 23 1 H8 mm in 26 1 0 65 2 6 H9 mm in 915 36 0 1 041 41 0 H10 mm in 45 1 8 49 1 9 H11 S mm in L 2...

Page 34: ...ting bolts when holes are at even intervals B10 Dimensions between the upper bracket mounting bolts when holes are not at even intervals B11 Horizontal dimensions from centerline of motor body to the clamping bolt center B12 Vertical dimensions from transom top to the clamping bolt center B13 Mount flange thickness of clamp bracket C1 Allowable transom board thickness when clamping screw is driven...

Page 35: ...NSIONS CLAMP BRACKET DIMENSIONS Model F2A F2 5A F2 5 Manual tilt Symbol mm in Symbol mm in B1 C1 22 0 9 B2 C2 58 2 3 B3 C3 B4 D1 B5 69 2 7 D2 B6 143 7 5 7 D3 B7 D4 B8 B9 B10 B11 56 2 2 B12 40 0 2 B6 B12 B5 C L B5 B11 B11 C1 C2 ...

Page 36: ...SIONS CLAMP BRACKET DIMENSIONS Model 4AC 5C 5CS F4A F4 Manual tilt Symbol mm in Symbol mm in B1 C1 22 0 9 B2 C2 60 2 4 B3 C3 B4 D1 B5 83 3 3 D2 B6 136 5 4 D3 B7 D4 B8 B9 B10 B11 55 2 2 B12 48 1 9 B12 B6 B5 C L B5 B11 B11 C1 C2 ...

Page 37: ...MENSIONS CLAMP BRACKET DIMENSIONS Model 6C 6 8C 8 Manual tilt Symbol mm in Symbol mm in B1 C1 22 0 9 B2 C2 55 2 2 B3 C3 B4 D1 B5 75 3 0 D2 B6 164 3 6 5 D3 B7 D4 B8 B9 B10 B11 56 2 2 B12 50 2 0 C L B11 B11 B5 B5 B12 B6 C1 C2 ...

Page 38: ... A F8C F8 C FT8D T8 D Manual tilt Symbol mm in Symbol mm in B1 70 5 2 8 C1 32 1 3 B2 180 5 7 1 C2 65 2 6 B3 95 3 3 8 C3 B4 94 5 3 7 D1 8 3 0 3 B5 105 3 4 2 D2 8 3 0 3 B6 189 5 7 4 D3 B7 D4 B8 B9 18 0 7 B10 B11 B12 48 1 9 B6 B2 B9 B4 B1 B1 B5 C L B5 D2 D1 B3 B3 C1 B12 C2 ...

Page 39: ... 15F 15 Manual tilt Symbol mm in Symbol mm in B1 92 5 3 6 C1 30 1 2 B2 103 5 4 1 C2 56 2 2 B3 92 5 3 6 C3 B4 49 1 9 D1 8 3 0 3 B5 102 5 4 0 D2 8 3 0 3 B6 176 6 9 D3 B7 D4 B8 B9 54 5 2 1 B10 B11 70 5 2 8 B12 69 2 7 B6 B2 B9 B12 B1 B11 B3 B5 B1 B11 B3 B5 B4 C1 C2 D2 D1 C L ...

Page 40: ...E9 9D E15D EK9 9D EK15D EK9 9J EK15P Manual tilt Symbol mm in Symbol mm in B1 92 6 3 6 C1 30 1 2 B2 79 3 1 C2 60 2 4 B3 C3 B4 D1 8 3 0 32 B5 106 3 4 2 D2 B6 157 6 2 D3 B7 D4 B8 B9 107 4 2 B10 B11 67 3 2 6 B12 50 2 0 B5 C L B2 B11 B11 B12 B9 B1 B1 B5 D1 C3 C1 C2 B6 ...

Page 41: ...C F15 C F20B F20 F20C F9 9F F9 9 F FT9 9G T9 9 G Manual tilt Symbol mm in Symbol mm in B1 C1 32 1 3 B2 C2 67 2 6 B3 95 3 3 8 C3 B4 76 5 3 0 D1 8 3 0 33 B5 110 4 3 D2 B6 187 5 7 4 D3 B7 D4 B8 B9 18 0 71 B10 B11 70 5 2 8 B12 48 1 9 C L B3 B11 B6 B4 B12 B5 B3 B11 B9 C1 C2 D1 ...

Page 42: ...F20 FT9 9G T9 9 G Power tilt Symbol mm in Symbol mm in B1 95 3 3 8 C1 38 1 5 B2 275 5 10 8 C2 67 2 6 B3 95 3 3 8 C3 B4 94 5 3 7 D1 8 3 0 3 B5 111 4 4 D2 10 0 4 B6 325 5 12 8 D3 B7 D4 B8 B9 18 0 7 B10 B11 73 5 2 9 B12 69 5 2 7 C1 C2 B11 B1 D2 D1 D1 B9 B9 B3 B12 B4 B2 B6 B5 B11 B1 B3 B5 C L ...

Page 43: ... E25B E30H EK25B EK25C Manual tilt Symbol mm in Symbol mm in B1 89 3 5 C1 35 1 4 B2 140 5 5 C2 65 2 6 B3 112 5 4 4 C3 B4 96 5 3 8 D1 8 5 0 33 B5 122 5 4 8 D2 15 0 59 B6 176 6 9 D3 B7 D4 B8 B9 B10 B11 85 3 3 B12 51 2 0 B11 C L B3 B1 B5 C2 B2 B12 B4 D2 B6 C1 D1 B11 B3 B1 B5 D1 ...

Page 44: ...DIMENSIONS Model 20D 20 25N 25 Manual tilt Symbol mm in Symbol mm in B1 C1 25 1 0 B2 97 5 3 8 C2 65 2 6 B3 114 5 4 5 C3 B4 D1 8 3 0 32 B5 122 5 4 8 D2 B6 175 6 9 D3 B7 D4 B8 B9 B10 B11 87 5 3 4 B12 84 3 3 B5 C L B5 B11 B11 B2 B3 B3 B12 C1 C2 D1 B6 ...

Page 45: ... Model 40X E40X F20A F25A F25 F25C Manual tilt Symbol mm in Symbol mm in B1 C1 37 1 5 B2 C2 68 2 7 B3 140 5 5 C3 B4 32 1 3 D1 10 5 0 41 B5 150 5 9 D2 B6 218 8 6 D3 B7 D4 B8 B9 50 2 0 B10 B11 95 5 3 8 B12 57 2 2 C2 C1 B6 B9 B3 B11 B5 C L B4 B12 D1 B3 B11 B5 ...

Page 46: ...0G E40J EK40G EK40J Manual tilt Symbol mm in Symbol mm in B1 C1 33 1 3 B2 212 8 3 C2 60 2 3 B3 124 5 4 9 C3 B4 32 1 3 D1 10 5 0 41 B5 134 5 5 3 D2 27 1 1 B6 249 9 8 D3 B7 D4 B8 B9 50 2 0 B10 B11 93 5 3 7 B12 57 2 2 C2 C1 B3 D2 D1 B11 B5 C L B2 B6 B12 B9 B4 B3 B11 B5 D1 ...

Page 47: ...5A F25 F30A F30 F40B F40 B FT25B T25 F40F F40A PTT Hydro tilt Symbol mm in Symbol mm in B1 126 5 0 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 69 2 7 B4 50 8 2 0 D1 13 0 5 B5 180 7 1 D2 55 5 2 2 B6 338 13 3 D3 B7 D4 B8 B9 18 5 0 7 B10 B11 B12 C3 B3 B5 C L B1 B4 B9 B2 D2 B6 B9 B9 D1 D1 B3 B5 B1 ...

Page 48: ... FT50G T50 F60C F60 FT60D T60 F40D PTT Hydro tilt Symbol mm in Symbol mm in B1 126 5 0 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 69 2 7 B4 50 8 2 0 D1 13 0 5 B5 180 7 1 D2 55 5 2 2 B6 350 13 8 D3 B7 D4 B8 B9 18 5 0 7 B10 B11 B12 C3 B3 B5 C L B1 B4 B9 B2 D2 B6 B9 B9 D1 D1 B3 B5 B1 ...

Page 49: ...50D FT50C PTT Hydro tilt Symbol mm in Symbol mm in B1 126 5 0 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 69 2 7 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 60 5 2 4 B6 355 14 0 D3 13 0 51 B7 138 5 4 D4 B8 203 8 0 B9 18 5 0 73 B10 B11 B12 B5 B6 B2 B9 B9 B9 D2 B7 B1 D1 B4 C3 D1 B3 B5 C L B7 B1 B3 D3 B8 ...

Page 50: ...50H Manual tilt Symbol mm in Symbol mm in B1 62 5 2 5 C1 30 1 2 B2 208 8 2 C2 66 2 6 B3 121 5 4 8 C3 B4 32 1 3 D1 10 5 0 41 B5 131 5 5 2 D2 26 1 0 B6 245 9 6 D3 B7 D4 B8 B9 25 0 98 B10 B11 90 5 3 6 B12 57 2 2 B3 B11 B5 C L B6 B12 D2 B2 B4 B9 B9 D1 D1 B1 B3 B11 B5 B1 C1 C2 ...

Page 51: ...nual tilt Symbol mm in Symbol mm in B1 96 3 8 C1 B2 230 9 1 C2 B3 119 4 7 C3 73 2 9 B4 D1 12 0 47 B5 129 5 1 D2 8 0 31 B6 254 10 0 D3 10 5 0 41 B7 D4 B8 95 3 7 AN1 14 0 55 B9 AN2 12 0 47 B10 B11 96 3 8 B12 57 2 2 B11 C L B3 B1 B5 B11 B2 B6 B8 B12 D3 B3 B1 B5 D2 D1 C3 AN1 AN2 ...

Page 52: ...Symbol mm in B1 125 4 4 9 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 68 5 2 7 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 55 5 2 2 B6 329 13 0 D3 Studbolt hole M12 X 1 25 40 deep B7 138 1 5 4 D4 B8 203 2 8 0 AN1 19 0 75 B9 18 5 0 73 AN2 101 5 4 0 B10 B11 B12 B6 B8 B1 B7 D1 B3 B5 C L B2 D2 C3 D1 B4 B9 B9 B9 B1 B7 B3 B5 D3 AN1 AN2 AN2 ...

Page 53: ... X transom Symbol mm in Symbol mm in B1 125 4 4 9 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 68 5 2 7 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 55 5 2 2 B6 352 13 9 D3 Studbolt hole M12 X 1 25 40 deep B7 138 1 5 4 D4 B8 203 2 8 0 AN1 19 0 75 B9 18 5 0 73 AN2 101 5 4 0 B10 B11 B12 B6 B1 B7 D1 B3 B5 C L B2 B8 D2 C3 D1 B4 B9 B9 B9 B1 B7 B3 B5 D3 AN1 AN2 AN2 ...

Page 54: ...00D PTT Symbol mm in Symbol mm in B1 125 4 4 9 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 80 3 1 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 55 5 2 2 B6 368 14 5 D3 B7 D4 B8 AN1 19 0 75 B9 18 5 0 73 AN2 101 5 4 0 B10 B11 B12 B13 20 0 79 B6 B3 B1 D1 B5 C L B3 B1 B5 C3 B13 B2 D2 D1 B4 B9 B9 B9 AN1 AN2 AN2 ...

Page 55: ... Z250F VZ250F Z300B VZ300B F75C F95A F100B F115A F115 F150A F150 F150B F225C F225L PTT Hydro tilt L H rotation model has the same dimensions as R H model Symbol mm in Symbol mm in B1 125 4 4 9 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 82 3 2 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 55 5 2 2 B6 367 14 4 D3 B7 D4 B8 AN1 52 2 0 B9 18 5 0 73 AN2 102 4 0 B10 B11 B12 B13 24 0 94 B13 B5 C L B3 B3 B6 B1 B2 D1 C3 D1 D...

Page 56: ...C F225B F250A F250 F250B F250 B PTT L H rotation model has the same dimensions as R H model Symbol mm in Symbol mm in B1 125 4 4 9 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 79 3 1 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 55 5 2 2 B6 411 16 2 D3 B7 D4 B8 AN1 52 2 0 B9 18 5 0 73 AN2 102 4 0 B10 B11 B12 B13 20 0 79 ...

Page 57: ...as the same dimensions as R H model Symbol mm in Symbol mm in B1 125 4 4 9 C1 B2 254 10 0 C2 B3 163 5 6 4 C3 B4 50 8 2 0 D1 13 0 51 B5 180 7 1 D2 92 6 3 6 B6 406 16 0 D3 B7 D4 B8 AN1 19 0 75 B9 18 5 0 73 AN2 102 4 0 B10 B11 B12 B13 21 0 83 B5 B3 B5 B3 B13 B2 B4 D1 B1 B1 C L B9 AN2 AN2 D2 AN1 B6 D1 B9 B9 B9 B9 ...

Page 58: ...MEMO ...

Page 59: ...ONS 2 5 STANDARD DUAL THRUST WEEDLESS PROPELLERS 2 5 RELIANCE SERIES PROPELLERS 2 8 SALTWATER SERIES PROPELLERS 2 9 SALTWATER SERIES ΙΙ PROPELLERS 2 9 SALTWATER SERIES HS4 PROPELLERS 2 9 SALTWATER SERIES XL PROPELLERS 2 10 VMAX SERIES PROPELLERS 2 10 PERFORMANCE PROPELLERS 2 10 HIGH PERFORMANCE PROPELLERS 2 10 WOT OPERATION RANGE TABLE 2 11 ...

Page 60: ... are generally more aggres sive than black standard stainless steel propel lers and will fit the engines under almost operating conditions L H rotation propellers are available for twin engine applications SALTWATER SERIES II This new breed of stainless steel props are designed exclusively for offshore fishing boats and feature highly polished larger diameter design The aggressive rake angle and e...

Page 61: ...a high rake progressive pitch and more cup It allows higher transom mounting such as bass boats yet does not increase steering torque HIGH PERFORMANCE The progressive pitch design highly cupped blades and special small hub propellers for high performance runabout boats The through hub exhaust system allows the exhaust gas to outlet the leading edge of each blade for enhanced acceleration WEEDLESS ...

Page 62: ...Available Fall 2008 PROPELLER IDENTIFICATION The propeller identification of the size is indi cated as follows Diameter Diameter of propeller rotating circle Pitch Logical advancing distance when propeller rotated one time The location of the propeller identification var ies Refer to the illustration as shown Example 1 7 1 4 X 6 BS 2 21 ML Pitch Mark 3 13 X 17 K2 4 19K Pitch and Mark 5 9 1 4 X 9 J...

Page 63: ...6 1 2 BA Aluminum 6E0 45949 00 EL 7 1 4 7 BA Aluminum 6E0 45943 01 EL 7 1 4 8 BA Aluminum 6E0 45941 01 EL E8D EK8D 7 1 4 5 C Aluminum 655 45949 00 EL 9 5 3 4 C Aluminum 655 45947 01 EL 9 6 1 2 C Aluminum 655 45945 00 EL 9 7 C Aluminum 647 45943 00 EL 9 7 1 2 C Aluminum 655 45943 00 EL 9 9 C Aluminum 647 45947 00 EL 9 1 4 9 1 4 C Aluminum 647 45941 00 EL 6C 8C F6A F8C F9 9F 8 F6A F8C F9 9F 6 8 F6 F...

Page 64: ...0A F50 F60 12 1 4 8 G Aluminum 63D 45941 00 EL 12 1 4 9 G Aluminum 68U 45941 00 EL Dual thrust 12 1 4 9 G Aluminum 663 45956 01 EL 11 3 4 10 G Aluminum 663 45954 01 EL 11 5 8 11 G Aluminum 69W 45947 00 EL 11 5 8 11 G Aluminum 69W 45A47 00 With alumite treatment 10 5 8 12 G Aluminum 6H5 45952 00 EL 11 3 8 12 G Aluminum 69W 45952 00 EL 11 3 8 12 G Aluminum 69W 45A52 00 With alumite treatment 10 3 8 ...

Page 65: ... 688 45970 03 98 13 21 K S Steel 688 45972 02 98 13 23 K S Steel 688 45974 02 98 13 25 K S Steel 688 45976 01 98 FL115A LF115 LF115 13 17 KL S Steel 6L6 45930 01 98 13 19 KL S Steel 6L6 45970 00 98 13 21 KL S Steel 6L6 45972 00 98 Global Model US Model Canada Model Dia in Pitch in Mark Material Part number Remarks 150A 200A 150F 175D 200F Z150P Z175G Z200N F150A F150B 150 Z200 F150 Z150 Z200 F150 ...

Page 66: ... FL200A FL200B FL225A FL200C FL225B FL250A FL250B LF200 LF225 LF250 LF250B LF200 LF225 LF250 15 17 TL S Steel 61B 45978 00 98 14 1 2 19 TL S Steel 61B 45974 00 98 14 1 2 21 TL S Steel 61B 45972 00 98 Global Model US Model Canada Model Dia in Pitch in Mark Material Part number Remarks 150A 200A 150F 175D 200F 225D Z150P Z175G Z200N 250G F150A F150B F200A F200B F225A F200C F225B F225C F250A F250B 15...

Page 67: ...00B F225A F200C F225B F225C F250A F250B F200 F225 F225L F250 F250B F200 F225 F225L F250 15 3 4 15 T S Steel 6D0 45976 00 00 15 1 2 17 T S Steel 6D0 45978 00 00 15 1 4 19 T S Steel 6D0 45970 00 00 15 21 T S Steel 6D0 45972 00 00 14 3 4 23 T S Steel 6D0 45974 00 00 Available soon L250G FL200A FL200B FL225A FL200C FL225B FL250A FL250B LF200 LF225 LF250 LF250B LF200 LF225 LF250 15 3 4 15 TL S Steel 6D...

Page 68: ...Z250F Z300B F225C VZ200R VZ225H VZ250F VZ300B F225L F225L 14 1 2 23 T1 S Steel 69L 45974 20 00 14 3 4 25 T1 S Steel 69L 45972 20 00 15 1 8 27 T1 S Steel 69L 45970 20 00 14 3 4 29 T1 S Steel 69L 45976 20 00 Global Model US Model Canada Model Dia in Pitch in Mark Material Part number Remarks 115C 130B F115A 115 F115 115 F115 13 1 2 19 K S Steel 62A 45974 10 00 13 1 2 21 K S Steel 62A 45970 10 00 13 ...

Page 69: ...D EK9 9J EK15P 9 9 15 9 9 15 4 500 5 500 20D 25N 25 20 25 5 000 6 000 30D 4 500 5 500 E25B 25B E30H 30H 25X EK25B EK25C 4 500 5 500 EK40G E40G EK40J E40J 4 500 5 500 E40X 40X 4 500 5 500 40V 50H 40Y 50 4 500 5 500 E48C E55C 55B 4 500 5 500 E60H 60F 4 500 5 500 70B 70 5 000 6 000 55D E60J E65A 75A E75B 75C 85A 90A 90 90 4 500 5 500 E115A 115B 115C 140B 115 115 4 500 5 500 130B 5 000 6 000 150A 200A...

Page 70: ...mum engine RPM will increase when the outboard motor is trimmed out 4 stroke engines Global Model US Model Canada Model WOT range rpm F2A F2 5A F2 5 F2 5 5 250 5 750 F4A F4 F4 4 000 5 000 F6A F6A F6 4 500 5 500 F8C F9 9F FT9 9G F8C F9 9F T9 9G F8 F9 9 T9 9 5 000 6 000 F9 9H F13 5B F15C F20B F20C F15C F20 F15 F20 5 000 6 000 F20A F25A FT25B F25C F25 T25 5 000 6 000 F30A F40B F40B F30 F40 5 000 6 00...

Page 71: ...ER FOR EMERGENCY STOP SWITCH LEAD 3 23 ENGINE SHUT OFF LANYARD CORD 3 23 PT T SWITCH PANEL 3 23 REMOTE CONTROL CABLES 3 24 SELECTING THE CABLE LENGTH 3 24 REMOTE CONTROL CABLES APPLICATIONS 3 24 ROUTING THE REMOTE CONTROL CABLES 3 25 REMOTE CONTROL THROTTLE CABLE FREE PLAY ADJUSTMENT 3 25 REMOTE CONTROL ATTACHMENT KIT 3 26 STEERING HOOK 3 28 STEERING GUIDE ATTACHMENT KIT 3 31 CONVENTIONAL WIRE HAR...

Page 72: ...nstall the remote control box so that there is sufficient clearance between steering wheel and remote control lever operation area 701 REMOTE CONTROL Designed for especially for smaller models The attachment kit may be required to setup the remote control 701 REMOTE CONTROL DIMENSIONS Pull to Open models 20D 20 25B E25B 25N 25 30D 30H E30H 40J E40J EK40J E40G 55B E60H Part No Throttle Lanyard stop...

Page 73: ... Throttle Choke PT T Wire harness Mount Remarks Push Pull 7 pin 10 pin R L 703 48201 16 1 1 1 1 703 48201 A3 1 1 1 703 48202 15 1 1 1 1 For Twin application 703 48203 15 1 1 1 1 703 48203 A3 1 1 1 For analog gauge only 703 48204 13 1 1 1 1 703 48205 17 1 1 1 1 1 703 48205 A5 1 1 1 1 703 48207 17 1 1 1 1 1 For additional tilt SW 703 48207 A5 1 1 1 1 703 48208 A4 1 1 1 For Twin application 703 48210...

Page 74: ...n cost etc 1 2 3 Switch panel and extension wire harness are required to connect to the engine 10 pin harness Throttle opening direction can be reversed Lever location can be changed to its opposite position For further information see the instruction P N 704 2819K P0 in the package Ref No Part No Throttle PT T Lever Remarks Push Pull R L Twin 1 704 48203 P1 1 1 Premium 704 48205 P1 1 1 1 Premium ...

Page 75: ...70 2 76 94 5 3 72 74 2 91 105 4 13 179 5 7 07 55 2 16 153 6 02 138 5 43 6 0 23 8 0 31 10 0 39 57 2 24 135 2 5 32 39 1 54 213 8 39 mm in 212 8 35 106 4 17 33 1 30 70 2 76 94 5 3 72 126 4 96 187 5 7 38 103 5 4 07 90 3 54 109 2 4 29 108 4 25 153 6 02 138 5 43 135 2 5 32 39 1 54 213 8 39 6 0 23 10 0 39 10 0 39 mm in ...

Page 76: ...ned 30 degree up or down position due to boat design Ignition switch panel without engine shut off cord and extension wire harness are required to connect to the engine Throttle opening direction can be reversed For further information see the instruction P N 6X3 28199 Y1 in the package Ref No Part No Descriptions 1 704 48293 00 For STD single Not shown 704 48293 20 For premium single 2 704 48293 ...

Page 77: ...pplied bolts and nuts If the board is thicker than 20 mm 0 79 in make three 4 mm 5 32 in holes and use supplied screws 88 3 46 29 6 1 17 20 4 0 8 Max 30 1 18 52 3 2 06 198 3 7 81 54 2 2 13 251 9 88 201 7 91 67 6 2 66 123 4 84 89 3 5 60 1 2 37 13 0 51 28 6 1 12 99 3 89 12 0 47 77 3 03 60 1 2 36 46 5 1 83 32 8 1 29 30 26 12 0 120 3 0 41 8 1 64 42 1 65 mm in ...

Page 78: ...he genuine triple switch panel and Digital Network Gauge System 6Y8 Yamaha remote control cable Premier Series or equivalent cable Teleflex CC3300 is recommended for 6X5 remote control box Premier Series is handled by Yamaha Motor Corporation USA For further information see the instruction P N 6X5 28199 P0 supplied with package Part No Throttle PT T Mount Remarks Push Pull R L 6X5 48207 01 1 1 1 ...

Page 79: ... φ6 0 24 R3 0 12 251 9 88 18 0 71 252 9 92 267 10 51 N 32 R Max 67 Max 90 BOW F 32 7 5 Template Cut off shaded area Cut off shaded area If the mounting board is thinner than 20 mm 0 8 in make four 6 mm 0 24 in diameter holes and secure the remote control box with the supplied bolts and nuts If the supplied tapping screws are used make four 3 5 mm 0 14 in diameter holes mm in ...

Page 80: ...t is not required These remote control units cover single twin and triple engine application Requires Digital Network Gauge 6Y8 for monitoring the engine For further information see the installation P N 6X6 2819K S1 6X6 2819K J0 6X6 2819K K0 and or 6X6 28107 P1 supplied with package Ref No Part No Variation code Engine Single station Dual station Remarks Single Twin Triple Main 2nd 1 6X6 48205 00 ...

Page 81: ...tion Single engine F N R T h r o t t l e r a n g e T h r o t t l e r a n g e 5 deg Shift range Shift range 22 5 deg 22 5 deg Max 67 deg Max 90 deg 225 8 86 35 1 38 170 6 69 128 5 04 182 7 17 mm in 106 4 17 Template single lever 132 5 20 145 5 71 59 2 32 62 2 44 5 5 0 22 Cut out shaded area Cut out shaded area To be continued ...

Page 82: ... lever 132 5 20 145 5 71 102 4 02 105 4 13 5 5 0 22 Cut out shaded area Cut out shaded area mm in 172 6 77 213 8 39 Template same as twin engine Center RC ECM bracket 132 5 20 116 4 57 145 5 71 102 4 02 105 4 13 5 5 0 22 M6 tapping mount screw Cut out shaded area Cut out shaded area ...

Page 83: ...te control operation without cable friction Rigging has been simplified because the mechanical cable adjustment is not required Requires Digital Network Gauge 6Y8 for monitoring the engine Ignition switch panel P N 64D 82570 20 is required Dual station system is not accepted For further information see the instruction P N 6X7 28107 P0 and or 6X7 2819K S0 supplied with the remote control unit Part ...

Page 84: ... deg Max 90 deg Template Wire harness length approx 2 m 6 5 ft 170 6 69 130 5 12 155 6 10 59 5 2 34 16 5 0 65 40 5 1 59 43 1 69 56 5 2 22 6 4 0 25 35 1 38 38 1 50 54 4 2 14 Make three 7 mm 9 32 in holes for mounting with bolts and nuts Drill 4 mm 5 32 in holes for tapping screws if the board is thicker than 20 mm 0 79 in 12 7 0 50 17 5 0 69 39 5 1 56 27 1 06 57 2 24 18 0 71 96 2 3 79 9 5 3 7 4 9 5...

Page 85: ...start or Digital network gauge 2 6X6 82570 00 For F350 F300 F250 Digital Electronic Control 2nd helm dual station 68 2 68 110 4 33 P R B G Y L B G Y R Br W 110 4 33 93 3 66 355 13 98 51 2 0 Cut out shaded area 25 5 1 0 54 2 12 5 6 0 22 93 3 66 44 5 1 75 24 3 0 95 60 2 36 130 5 12 Cut out shaded area 51 2 0 25 5 1 0 68 2 68 113 4 49 24 0 94 24 0 94 52 4 2 06 5 5 0 22 140 5 51 86 3 39 Or Y Br P W B ...

Page 86: ... SWITCH APPLICATIONS SINGLE IG SWITCH W O PANEL Ref No Part No Description 1 704 8257C 00 With choke switch 20 0 79 16 0 63 110 4 33 Max 4 0 16 Max 4 0 16 P R B G Y L B G Y R Br W 93 3 66 355 13 98 60 2 36 1 mm in ...

Page 87: ...L Br W 110 4 33 340 13 39 R Y G B 145 5 71 97 3 82 110 4 33 128 5 04 25 9 1 02 54 2 13 93 3 66 24 25 0 95 5 6 0 22 66 2 60 Cut out shaded area Cut out shaded area 113 4 45 25 0 98 138 5 43 154 6 06 50 1 97 66 2 60 54 2 13 5 5 0 22 Cut out shaded area 130 5 12 109 4 29 25 0 98 25 0 98 126 4 96 113 4 45 24 0 94 24 0 94 52 4 2 06 5 5 0 22 140 5 51 86 3 39 110 4 33 3 3 0 13 For reference 338 13 3 Or Y...

Page 88: ...ol 2nd helm dual station Cut out shaded area Cut out shaded area 128 5 04 25 9 1 02 24 25 0 95 93 3 66 54 2 13 5 5 0 22 110 4 33 145 5 71 510 20 08 370 14 57 130 5 12 Minimum mounting depth for reference 130 5 12 184 7 24 Cut out shaded area Cut out shaded area 167 6 57 25 0 98 25 0 98 113 4 45 24 0 94 24 0 94 52 4 2 06 5 5 0 22 mm in 140 5 51 86 3 39 Or Y Br P W B 1 2 mm in ...

Page 89: ...h 2 64D 82570 20 With 2 pin coupler for stop switch For 6X3 and 6X7 RC 114 4 49 67 5 2 66 9 0 35 63 2 48 63 2 48 47 1 85 47 1 85 P R B G Y L B G Y R Br W 140 5 51 355 13 98 B To stop S W W 54 2 12 5 6 0 22 114 4 49 67 5 2 66 9 0 35 63 2 48 63 2 48 P R B G Y L B G Y R Br W 140 5 51 355 13 98 B W 47 1 85 47 1 85 54 2 12 5 6 0 22 To stop S W 1 2 mm in mm in ...

Page 90: ...04 82510 07 With bullet connectors for stop switch 2 6X3 8257B 00 With 2 pin coupler for stop switch For 6X3 and 6X7 RC Y P B W L Br G R 380 15 175 6 89 R Y G B P Y B W To stop SW To buzzer 355 14 140 5 51 B G Y R P B Br G R Y W L B W To stop SW Max 4 0 16 Max 4 0 16 1 2 mm in mm in ...

Page 91: ... pin coupler for stop switch Ref No Part No Description 1 688 82575 01 With bullet connectors for stop switch 2 64D 82575 10 With 2 pin coupler for stop switch 63 2 48 63 2 48 9 0 35 W B 1000 39 4 47 1 85 47 1 85 54 2 12 5 6 0 22 63 2 48 63 2 48 9 0 35 1000 39 4 B W 47 1 85 47 1 85 54 2 12 5 6 0 22 1 2 mm in mm in W B 1000 39 4 16 0 63 1000 39 4 B W 16 0 63 Max 4 0 16 Max 4 0 16 1 2 mm in mm in ...

Page 92: ...TIONS STATION SELECTOR SWITCH Ref No Part No Description 1 6X6 82570 A0 For F350 F300 F250 Digital Electronic Control dual station 1 mm in 66 2 60 49 1 93 68 2 68 51 2 01 5 5 0 22 110 4 33 110 4 33 G G G B B B 37 2 1 46 22 0 87 ...

Page 93: ...t No Description 1 6X3 81971 00 2 pin coupler bullet connector 2 6X3 81971 10 Bullet connector 2 pin coupler Part No Description 682 82556 00 Part No Description 688 82563 10 For PT T models 100 3 94 B W 100 3 94 B W B W W B 1 2 mm in mm in 1300 51 2 mm in G R L 960 37 8 10 0 39 19 2 0 76 TRIM TILT UP DOWN 62 2 44 ON ON 32 mm in ...

Page 94: ...d different routing and therefore different length For example a thru transom boat is shown in the illustration below When the remote control cable has an extended length the neutral adjustment may be difficult due to increase free play REMOTE CONTROL CABLES APPLICATIONS Yamaha remote control cables are available in lengths from 6 feet to 27 feet The cables uti lize 10 32 threaded ends If Yamaha r...

Page 95: ...to the remote control box and put the remote control lever into the neutral idle position For detail procedure to install the remote control cables to the remote control box see the instruction which is supplied with the remote control unit or applicable service literature Adjust the inner cable free play as follows PUSH TO OPEN TYPE 1 Pull out the inner cable by the force of 15 N 1 5 kgf 3 lb to ...

Page 96: ...follows General torque table N m kgf m lb ft M5 5 0 5 4 M6 8 0 8 6 M8 18 1 8 13 Part No Applicable model 6G1 48501 50 6C 6 8C 8 Part No Applicable model 6AH 48501 00 F9 9H F13 5B F15C F15 F20B F20 Part No Applicable model 60R G8501 00 F6A F6 F8C F8 FT8D T8 F9 9F F9 9 FT9 9G T9 9 Part No Applicable model 63V 48501 00 9 9F 9 9 15F 15 To be continued ...

Page 97: ...8D EK8D Ball post type Part No Applicable model 65W 48501 00 F20A F25A F25 FT25B T25 Part No Applicable model 6L2 48501 11 20D 20 25N 25 Part No Applicable model Remarks 689 48501 01 4D 25B 25X 30H E25B E30H Rope type 1 689 48501 21 4D Ball post Steer ing guide type 2 To be continued ...

Page 98: ...pplicable model Remarks 69G 48511 20 FT8D T8 Steering guide type Part No Applicable model Remarks 63V 48511 01 F8C F8 FT8D T8 9 9F 9 9 15F 15 Steering guide type Part No Applicable model Remarks 6G8 48511 10 9 9F 9 9 15F 15 30D Ball post type Part No Applicable model Remarks 6AH 48511 00 F13 5B F15C F15 F20B F20 Steering guide type To be continued ...

Page 99: ...0J E40J E40G EK40J EK40G Steering guide type Part No Applicable model Remarks 63D 48511 00 40V 50H 50 40Y FT50C F50D Steering guide type Part No Applicable model Remarks 67F 48511 00 F75B F75 F80B F90B F90 F100D Steering guide type Part No Applicable model Remarks 688 48511 11 75C 90A 90 75A 85A Steering guide type Part No Applicable model Remarks 68V 48511 00 F75C F95A F100B F115A F115 Steering g...

Page 100: ...del Remarks 689 48511 01 25B 25X 30H E25B E30H Ball post type Steering guide type Part No Applicable model Remarks 700 48511 12 6C 6 8C 8 E8D EK8D 25B 30H E25B E30H Rope type Part No Applicable model Remarks 6G8 48511 00 30D Rope type Part No Applicable model Remarks 69G 48511 10 FT8D T8 FT9 9G T9 9 For Linkage to main engine ...

Page 101: ...15 E9 9D E15D Part No Applicable model 68T 61350 10 F6A F6 F8C F8 FT8D T8 F9 9F F9 9 FT9 9G T9 9 Part No Applicable model 6AH 61350 00 F13 5B F15C F15 F20B F20 1 1 1 Part No Applicable model 689 61350 02 25B 30H 30D 40J E40G EK40J E25B E30H Part No Applicable model 63D 61350 00 40V 50H 50 40Y FT50C F50D Part No Applicable model 65W 61350 00 E40X 40X F20A F25A F25 FT25B T25 F30A F30 F40B F40 F50F F...

Page 102: ... 00 F75B F75 F80B F90B F90 F100D Part No Applicable model 688 61350 10 60F 70B 70 75C 90A 90 75A 85A E60H 1 1 1 Part No Applicable model 6E5 61350 02 F75C F95A F100B F115 F250 115 300 Part No Applicable model 6E5 61301 01 40 300 F30 F250 1 Twin engine tie bar kit Adjustable distance 600 mm 23 6 in 800 mm 31 5 in ...

Page 103: ...SS 7 PIN MAIN HARNESS 10 PIN MAIN HARNESS 7 TO 10 PIN ADAPTER Part No Length L Remarks 688 82586 50 5 m 16 4 ft Without PTT Part No Length L Remarks 688 8258A 50 5 m 16 4 ft 688 8258A 60 6 m 19 7 ft 6K1 8258A 40 8 m 26 ft 61B 8258A 01 9 5 m 31 6 ft L P G Br W R B P W L R To S W panel G Br B L R Y G Lg P Br B L W Sb P W L R G Br B Y R R Sb Lg Br B Br To S W panel To 704 6X3 RC box L Part No Length ...

Page 104: ... 8258A 20 4 9 m 16 ft For 10 pin main harness of 703 RC B B Br R Sb Lg Br R B Lg Br Sb Br To 10 pin main harness Into 704 6X3 RC box L L Br P L Lg Sb Y B W G R R P Lg Br B L W Sb Y R G Into 703 RC box Part No Length L Remarks 688 82586 11 2 m 6 6 ft 688 82586 31 3 m 9 8 ft Part No Length L Remarks 688 8258A 10 2 m 6 6 ft 688 8258A 30 3 m 9 8 ft L P G Br W R B L R G W Br P B L R Y G Lg P Br B L W S...

Page 105: ...lectronic Control 6X6 8258A 20 8 m 26 ft 6X6 8258A 30 10 m 32 ft 6X6 8258A 40 12 m 38 ft Part No Length L Remarks 6X6 8258A A0 5 m 16 ft For F350 F300 F250 Digital Electronic Control 6X6 8258A C0 8 m 26 ft Part No Length L Remarks 6X6 8258A B0 5 m 16 ft For F350 F300 F250 Digital Electronic Control 6X6 8258A D0 8 m 26 ft L B R L B R W W B W R W Y R B Br L R B W B R L B R W W B W R W Y R B Br L R B...

Page 106: ...MEMO ...

Page 107: ...FUNCTION TILLER HANDLE KIT FOR US 4 2 WIRING DIAGRAM FOR US 4 7 MULTI FUNCTION TILLER HANDLE KIT FOR JAPAN 4 8 WIRING DIAGRAM FOR JAPAN 4 9 MULTI FUNCTION TILLER HANDLE CONTENTS FOR OTHERS 4 10 TILLER HANDLE GROMMET DESCRIPTION 4 10 STEERING FRICTION CONTENTS 4 11 ...

Page 108: ...MULTI FUNCTION TILLER HANDLE KIT FOR US Two kinds of the size for handle extension bracket four kinds of the length for 10 pin wire harness and some kinds of the length for control cables are prepared to install the handle according to the various engine specifications The tiller handle kit only one specification is prepared for F40 to F115 and 50 to 90 engines The fitting kit is prepared for each...

Page 109: ...ction assy 65W 42508 00 1 Setup manual 6X4 2819K 11 1 English Part name Part No Q ty Remarks Fuel pipe clamp 2 63D 24367 00 1 Cable clamp 1 63D 48538 00 2 Throttle cable 67G 26301 10 1 895 mm 35 in Shift cable 67G 48321 20 1 965 mm 40 in Grommet 2 68V 42725 10 1 Corrugated tube 6G5 83557 00 1 85 mm 3 3 in Corrugated tube 6K3 83557 00 1 65 mm 2 6 in Stay 6X4 24364 00 1 Ext bracket 6X4 42121 10 1 92...

Page 110: ...1 10 pin main harness 6X4 82586 20 1 1250 mm 49 in Stud bolt 90116 10031 2 M10 70 mm Lock nut 90185 10051 2 M10 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90464 09M42 1 Clamp 90465 13M24 5 Clamp 90465 13M30 1 Clip 90468 10005 2 Bolt 97595 06516 2 Protector 6X4 42735 00 1 Steering friction assy 67G 42508 10 1 Part name Part No Q ty Remarks Cable clamp 2 63D 48538 00 2 Shift cable 67C 48321 1...

Page 111: ...eering friction assy 67C 42508 03 1 Part name Part No Q ty Remarks Cable clamp 63D 48538 00 2 Throttle cable 6H1 26301 01 1 610 mm 24 in Shift cable 6H1 48321 11 1 726 mm 29 in Ext bracket 6X4 42121 00 4D 1 45 mm Short Shift handle 6X4 44159 10 4D 1 Short type exclusive To replace original lever Shift lever 6X4 44173 00 1 Screw 97780 60920 2 Bush 90386 26MA3 1 10 pin main harness 6X4 82586 30 1 70...

Page 112: ...M10 Clamp 90464 09M42 1 Clamp 90465 13M36 2 Clip 90468 10005 2 Steering friction assy 692 42508 01 1 Shaft type Part name Part No Q ty Remarks Stay 63D 24364 10 1 Fuel pipe clamp 2 63D 24367 00 1 Throttle cable 63D 26301 01 1 530 mm 21 in Shift cable 63D 48321 11 1 610 mm 24 in Clamp 63D 48538 00 2 Clamp 63D 82361 00 1 10 pin main harness 6X4 82586 00 1 700 mm 26 in Screw 90161 06M00 1 M6 25 mm Lo...

Page 113: ...ter 6Y5 8350T 90 Neutral SW PTT SW Troll RPM SW 1 Buzzer Stop SW Tiller handle area 1 For fuel injected F50 F90 2 1 5 m 5 ft extension wire harness 6Y5 8356N 00 is available 2 R Sb Lg P Y R Sb Lg G B Y L R Y R Y B R Y G Br Br W B B R R Y Y G R G B Y L Y Br P W Lg B G R Sb Y Br P W Lg B G R Sb G R Lg P Br B Sb W Y Gy G P G R Gy G W P G R P G R Gy G B W L O W To ENGINE X ...

Page 114: ...4 42121 00 4D 1 45 mm Short Stud bolt 90116 10031 2 M10 70 mm Lock nut 90185 10051 2 M10 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90465 13M24 5 Clamp 90465 13M30 1 Bolt 97595 06516 2 Fuel pipe clamp 63D 24367 00 1 Protector 6X4 42735 00 1 Steering friction assy 67G 42508 10 1 Setup manual 6X4 2819K 01 1 Japanese Part name Part No Q ty Remarks Grommet 2 6C5 42725 30 1 Tiller handle assy 6X...

Page 115: ...TT switch Side LED indicators Lock nut 90185 10051 2 M10 Clamp 90465 13M36 1 Setup manual 6X4 2819K 01 1 Japanese Ignition SW Neutral SW PTT SW Troll RPM SW 1 Buzzer Stop SW Tiller handle area To ENGINE R Sb Lg P Y R Sb Lg Br Br W B Y Br P W Lg B G R Sb Y Br P W Lg B G R Sb G R Lg P Br B X Sb W Y Gy G P G R X P B X P W P G R Gy G B W L O W Warning indicators Y Y 1 For fuel injected F50 F90 ...

Page 116: ... other market Regarding the tiller handle component parts information see the applicable 2009 model parts cata log TILLER HANDLE GROMMET DESCRIPTION Troll RPM switch Fuel injected F50 F100 LED indicators Overheat warning Oil warning PTT switch Top LED indicator lead 10 pin main harness Troll RPM switch Throttle cable Shift cable ...

Page 117: ...it General torque table N m kgf m lb ft M10 lock nut 4 0 4 3 M6 bolt 8 0 8 6 M5 bolt 5 0 5 4 Part No Applicable model 6AH 42508 00 F13 5B F15C F15 F20B F20 MT 6AH 42508 10 F13 5B F15C F15 F20B F20 PT Part No Applicable model 65W 42508 00 F25A F25 F20A FT25B T25 3 N m 0 3 kgf m 2 2 lb ft Part No Applicable model 67C 42508 03 F30A F30 F40B F40 To be continued ...

Page 118: ...100B F115A F115 F75C 18 N m 1 8 kgf m 13 lb ft 20 N m 2 0 kgf m 15 lb ft 20 N m 2 0 kgf m 15 lb ft 18 N m 1 8 kgf m 13 lb ft 18 N m 1 8 kgf m 13 lb ft Use this hole for F115A F100B F95A and F75C Part No Applicable model 6C5 42508 00 F50F F50 FT50G T50 F60C F60 FT60D T60 F40D Part No Applicable model 692 42508 01 60F 70B 70 75C 90A 90 1 4 turns out from seated position ...

Page 119: ...S 5 10 WATER PRESSURE DAMPER OP 5 10 SPEEDOMETER TUBE ROUTING 5 11 DIGITAL SPEEDOMETER SET UP 5 11 FUEL MANAGEMENT GAUGE 5 12 FUEL MANAGEMENT GAUGE APPLICATIONS 5 12 FUEL MANAGEMENT GAUGE DIMENSIONS 5 13 FUEL SENDER INSTALLATION 5 14 WIRING DESCRIPTION 5 15 FUEL MANAGEMENT GAUGE SET UP 5 17 FUEL MGT GAUGE WITH SPEEDOMETER SET UP 5 17 ANALOG TRIM METER 5 18 ANALOG TRIM METER APPLICATIONS 5 18 ANALO...

Page 120: ... INSTALLATION 5 24 ROUTING THE COOLANT TEMP LEAD COOLANT PRESS TUBE 5 24 SENDER INSTALLATION AND ROUTING 5 25 HOUR METER 5 26 HOUR METER APPLICATIONS 5 26 HOUR METER DIMENSIONS 5 26 WIRING THE MECHANICAL HOUR METER 5 27 WIRING THE DIGITAL HOUR METER 5 27 VOLTAGE METER 5 28 VOLTAGE METER APPLICATIONS 5 28 VOLTAGE METER DIMENSIONS 5 28 WIRING THE VOLTAGE METER 5 28 FUEL METER 5 29 FUEL METER APPLICA...

Page 121: ...AD 1 5 33 COMBINATION TRIM AND OIL LEAD 2 5 33 TRIM METER LEAD 5 33 PT T SWITCH LEAD EXTENSION 5 34 TRIM AND OIL LEAD 5 34 FUEL MANAGEMENT GAUGE HARNESS 5 34 LIGHTING COIL EXTENSION HARNESS 5 34 RECTIFIER KIT 5 34 WIRING DIAGRAMS 5 35 WIRE COLOR CODE 5 35 DIGITAL METER 5 36 ANALOG METER 6Y7 5 41 INTERCHANGEABILITY BETWEEN TACHOMETER AND ENGINE 5 43 GROMMET DESCRIPTION 5 46 ...

Page 122: ... a hole in the desired position 3 Remove the fitting plate from the meter fit the meter into the panel and install the fitting plate over the mounting studs 4 Place the washers over the studs and then evenly tighten the mounting nuts until the meter can no longer be rotated by hand 5 Connect the wire harnesses to the gauges and secure them into a boat If the gauge is mounted onto 13 mm 0 5 in or t...

Page 123: ...to connect the relay P N 6Y5 81950 02 If the current tachometer does not fit the older engine use the wire harness adapter which is shown in page 5 43 Ref No Description Part No Applicable model 1 Without indicators BLK panel 6Y7 83540 20 Pre mixed 9 9 225 F9 9 F25 and FT8 T8 Without indicators WHT panel 6Y7 83540 30 2 With 3 oil indicators BLK panel 6Y7 83540 00 250G L250G With 3 oil indicators W...

Page 124: ...grommet 1 from the back of meter 2 Turn the rotating switch 2 with a slotted head screwdriver to the required position 3 Reinstall the grommet Description Applicable model 4 pole 6 15 40G 40J 55B E40G E40J E48C E55C EK40G EK40J 6 pole 20D 20 25N 25 25B 30D 30H 40X 40V 40Y 50H 50 60F 70B 70 E25B EK25B E30H E40X E60H F6 F9 9 6AU 12 pole 55D 75A 75C 85A 90A 90 V4 V6 E60J E65A E75B F15 6AG F250 6P2 93...

Page 125: ...e current tachometer does not fit the older engine use the wire harness adapter which is shown in page 5 43 DIGITAL TACHOMETER DIMENSIONS Ref No Description Part No Applicable model 1 Multifunction 6Y5 8350T 03 250G L250G 2 Multifunction w o Check engine and Water in fuel indicators 6Y5 8350T 90 40 3 cyl 300 w oil injection PTT except 250G L250G F30 F250 6P2 w PTT 1 2 1 2 3 4 5 TACH x100 r min set...

Page 126: ... the selection of the engine type and the trim sensor type is required POLE NUMBER ADJUSTMENT 1 Remove the rubber grommet from the back the meter 2 Set the toggle dipswitches on the chart as shown 3 Reinstall the grommet The switch position in the illustration shows the initial setting Description Applicable model 6 pole 40V 50H 50 40Y 60F 70B 70 12 pole 75C 90A 90 V4 V6 FT25B T25 F30 F250 6P2 No ...

Page 127: ...clock trip distance fuel tank level and warning information for low fuel level and abnormal battery voltage The speed can be calibrated for mph km h and knots SPEEDOMETER APPLICATIONS Ref No Description Part No Applicable model 1 Digital multifunction 6Y5 83570 S5 40 3 cyl 300 F30 F250 6P2 6Y5 83500 30 For Yamaha manufactured boats Japan 2 Analog BLK panel 0 75 mph 20 120 km h 6Y7 83510 00 40 3 cy...

Page 128: ...er between the gauge and water tube is recommended under fol lowing condition The pointer of analog gauge is wiggled if water pressure pulsates To reduce a risk if water has leaked at connector end causing the gauge damage 93 3 66 11 2 0 44 52 2 05 41 9 1 65 84 5 3 33 97 3 82 8 5 0 33 65 5 2 59 210 8 27 25 0 98 R Y B L W B 84 5 3 33 Digital Analog mm in Clamp 90465 11M10 Water Pressure Damper 6Y5 ...

Page 129: ...ions where the engine has been mounted in an elevated position it may be necessary to use the optional speed sender to obtain a correct reading DIGITAL SPEEDOMETER SET UP 1 Remove the rubber grommet from the back the meter 2 Set the toggle dipswitches on the chart as below 3 Reinstall the grommet The switch position in the illustration shows the initial setting which is the mph display and ABYC fu...

Page 130: ...licable model 1 Fuel mgt gauge kit 1 For single engine 6Y5 W0088 54 115 300 F115 F250 6P2 Fuel mgt gauge kit 2 For twin engine 6Y5 W0088 65 2 Fuel mgt gauge with speedometer 6Y5 83500 40 Description Part No Q ty Remarks Kit 1 Kit 2 Fuel mgt gauge 6Y5 83500 F2 1 1 3 prong connector 6Y5 87122 S0 1 1 Between digital speedometer and fuel mgt gauge EXT wire harness 6Y5 83553 F1 1 1 8 m 26 ft Fuel flow ...

Page 131: ...uge Ref No 1 Fuel mgt gauge with speedometer Ref No 2 97 3 82 8 5 0 33 25 0 98 65 5 2 58 84 5 3 33 310 12 2 210 8 27 Pu Or Or Pu W W R B R Y B L G G W X R W B mm in 97 3 82 8 5 0 33 25 0 98 65 5 2 58 16 9 0 66 84 5 3 33 310 12 2 210 8 27 Pu Or Or Pu W B R Y B L W X X W X B mm in ...

Page 132: ...l hose of the outboard motor 4 Secure all fuel hose ends with a good quality hose clamp For twin application refer to Wiring diagram in this chapter See the installation manual in the package for further information IN UP OUT To extension wire lead Water separator Market obtainable B Pu S Or Fuel flow sensor Fuel valve IN OUT Primer bulb Clamp Clamp Fuel tank Nipple1 4 18NPT Market obtainable Inbo...

Page 133: ...he green wire from PORT digital ta chometer for twin motor installations B To the ground L To the blue wire from digital speedometer Y To digital speedometer to the same power source Coupler A To the extension wire lead for the fuel flow sender Coupler B To the digital speedometer or a NMEA 0183 compatible GPS unit Pu Or Or Pu W W R B R A B Y B L G G W X R W B R 12 volt W To fuel level sender Fuel...

Page 134: ... a GPS unit 1 Connect the optional signal lead P N 6Y5 85721 F0 to a NMEA 0183 compatible GPS unit 2 Connect the signal lead to the fuel management gauge 3 Connect the ground lead for GPS and fuel management meter with speedometer to the same ground set mode TTL ECON SYNC l h gph km l mpg FUEL MANAGEMENT YAMAHA P S set mode TRIP TIME BATT km h knot mph km mile SPEED YAMAHA GPS Speedometer B 2 6Y5 ...

Page 135: ... consumption between the actual amount and meter reading For example Actual amount of fuel used 50 gallons Fuel management gauge indicates 51 gallons Different 1 gallon 1 gallon 50 gallons 0 02 or 2 FUEL MGT GAUGE WITH SPEEDOMETER SET UP For 6 line switches 1 see the above instruction Switch 6 is not used For 4 line switches 2 see DIGITAL SPEEDOMETER SET UP on page 5 11 SW 1 ON OFF ON OFF ON OFF O...

Page 136: ...w PTT 250G L250G Bullet connector BLK panel 6Y7 83670 40 40 3 cyl 300 w oil injection PTT except 250G L250G F30 F250 6P2 w PTT Using as a set with tachometer 6Y7 83540 80 2 4 pin coupler WHT panel 6Y7 83670 20 Premixed 40 3 cyl 225 w PTT 250G L250G Bullet connector WHT panel 6Y7 83670 50 40 3 cyl 300 w oil injection PTT except 250G L250G F30 F250 6P2 w PTT Using as a set with tachometer 6Y7 83540 ...

Page 137: ...ETER APPLICATIONS ADDITIONAL PARTS REQUIREMENTS COOLANT PRESSURE METER DIMENSIONS COOLANT PRESS SENDER INSTALLATION The method for installing the coolant pressure sender is the same as the coolant temperature sender See the installation instruction to the sender in the coolant temperature meter on page 5 21 Ref No Description Part No Applicable model 1 kPa Black panel 6Y7 83660 00 40 3 cyl 300 F20...

Page 138: ...pressure output Therefore either the coolant temperature meter or the coolant pressure meter can be used for one engine However on V4 V6 and F150 models both meters can be used for one engine COOLANT TEMP METER APPLICATIONS ADDITIONAL PARTS REQUIREMENTS COOLANT TEMP METER DIMENSIONS Ref No Description Part No Applicable model 1 Black panel 6Y7 83590 00 40 3 cylinder 300 F20 65P F250 6P2 2 White pa...

Page 139: ...0 Nm 2 0 kgf m 15 ft lb 40V 50H 50 E48C 55B 60F 70B 70 75C 90A 90 75A 85A V4 V6 NOTICE Install the coolant pressure sender on the port side If it is installed on the starboard side the sender tube could cause a dam age by hard bending ROUTING COOLANT TEMP LEAD V4 V6 2 6 1 2 1 2 1 2 1 2 1 1 2 Coolant temp sender 2 Coolant press sender Through the stopper base Secure with 10 pin harness holder Throu...

Page 140: ...older Along port side bottom cowling Add a clamp to oil tank mount bolt to secure tube Same height as oil tank Secure with cable holder Along port side bottom cowling Add a clamp to oil tank mount bolt to secure tube Same height as oil tank Through the stopper base Secure with cable holder Through the fuel filter base Same height as thermostat cover Through the fuel pump stopper base Secure with f...

Page 141: ...an be installed even if the engine has two points for taking out it F75B F75 F80B F90B F90 F100D F75C Remove the negative battery cable and oil dipstick then put a rag on the oil filler hole to avoid dusts falling into the oil sump 1 Plug 1 2 Coolant press sender 2 Coolant temp sender Coolant temp sensor Coolant press sensor ...

Page 142: ...de cylinder the sender tube could cause a damage by hard bending ROUTING THE COOLANT TEMP LEAD COOLANT PRESS TUBE F150 F200 F225 1 2 1 2 Coolant temp sender Coolant press sender 1 1 2 Coolant press sender 2 Coolant press sender Coolant temp lead Coolant press tube Water press tube Secure with clamp coolant temp lead first Secure with clamp Coolant press tube Coolant temp lead ...

Page 143: ...NT TEMP METER SENDER INSTALLATION AND ROUTING F200 F225 F250 6P2 w Variable Cam shaft Timing Coolant press tube Coolant temp lead Coolant temp sender Coolant temp sender Coolant press sender Coolant press sender ...

Page 144: ...ffers on each hour meter and YDIS therefore the elapsed time is not always equal on their equipments HOUR METER APPLICATIONS HOUR METER DIMENSIONS Ref No Description Part No Applicable model 1 Mechanical 6Y5 83504 01 All electrical start models 2 Digital Black panel 6Y7 83504 00 Digital White panel 6Y7 83504 10 2 1 7 5 0 3 34 5 1 36 31 5 1 24 52 2 05 62 2 44 60 2 36 11 0 43 71 5 2 81 33 1 3 52 2 0...

Page 145: ... be selected by connecting wires Y Y B B B L Batt 12V Battery GND IG switch Lamp switch Hour meter L IG switch Batt 12V GND Battery Lighting Coil alternator Hour meter Positive Negative Tach signal Y Y B B G G IG switch Batt 12V GND Battery Hour meter Positive Negative Power signal Y Y B B G COUNTING TIME WHILE ENGINE IS RUNNING COUNTING TIME WHILE IG SWITCH IS ON ...

Page 146: ...METER DIMENSIONS WIRING THE VOLTAGE METER Ref No Description Part No Applicable model 1 DC 12 volts power supply Black panel 6Y7 83503 00 All electrical start models 2 DC 12 volts power supply White panel 6Y7 83503 10 1 2 60 2 36 11 0 43 46 6 1 83 13 7 0 54 52 2 05 mm in Y B B L Battery IG switch Voltage meter Batt 12V Y B Lamp switch L ...

Page 147: ...S WIRING THE METER Ref No Description Part No Applicable model 1 For Yamaha sender 5 105 Ω Black panel 6Y7 85750 00 All electrical start models For ABYC sender 30 240 Ω Black panel 6Y7 85750 10 2 For Yamaha sender 5 105 Ω White panel 6Y7 85750 20 For ABYC sender 30 240 Ω White panel 6Y7 85750 30 2 1 60 2 36 11 0 43 46 6 1 83 13 7 0 54 52 2 05 mm in L B W Fuel sender Yamaha ABYC others Battery Fuel...

Page 148: ...functioned the lamp will light CHARGE WARNING UNIT APPLICATIONS ADDITIONAL PARTS REQUIREMENTS WIRING THE CHARGE WARNING UNIT Description Part No Remarks Relay 697 81901 60 All electrical start models with a rectifier regulator Description Part No Remarks Red lamp 663 84301 01 12V R 84 3 31 40 1 57 7 7 0 30 G B G Y 300 11 81 mm in 20 0 79 500 19 69 R G 10 0 39 42 1 65 mm in G G R Y B Battery IG swi...

Page 149: ...ESS On a model 8 m wire harness is accompanied in the engine crate ADDITIONAL ACCESSORY LEAD Part No Length L Remarks 6R3 85721 30 3 m 9 8 ft For V4 V6 oil injec tion model Coupler is blue 6R3 85721 50 5 m 16 4 ft 6R3 85721 80 8 m 26 2 ft Part No Length L Remarks 6Y5 82149 00 30 cm 1 ft Blue 6Y5 82117 00 30 cm 1 ft Black 6R3 82521 80 30 cm 1 ft Yellow Part No Length L Remarks 703 82531 00 0 7 m 28...

Page 150: ... Y L L G G Y G G R G R B Part No Length L Remarks 6Y5 83553 N0 2 5 m 8 2 ft For twin application Part No Length L Remarks 6Y5 83553 M0 2 5 m 8 2 ft For single applica tion Part No Length L Remarks 6Y5 83553 20 2 5 m 8 2 ft L H model Part No Length L Remarks 6Y5 8356N 00 1 5 m 5 ft Extension harness R R R Y Y Y L R G B Y L B G B Y L 10A 10A R R R Y Y Y L R G B Y L G B Y L 10A 10A Y L G B B Y Y Y B ...

Page 151: ...m 26 3 ft 64D 82553 90 9 m 31 2 ft t L Y L t L Y L Or Gy B P B P Or Gy G X X G R G R G X X L TRIM TACH Part No Length L Remarks 68F 82553 50 5 m 16 4 ft 250G L250G 68F 82553 70 7 m 23 ft 68F 82553 80 8 m 26 3 ft 68F 82553 90 9 m 31 2 ft 68F 82553 A0 10 5 m 32 8 ft Part No Length L Remarks 6R3 82553 30 3 m 9 8 ft Premixed models w PTT Flat type harness 6R3 82553 50 5 m 16 4 ft 6R3 82553 70 7 m 23 f...

Page 152: ...53 20 7 m 23 ft 6Y5 83653 30 8 m 26 3 ft 6Y5 83653 40 9 m 31 2 ft 6Y5 83653 50 10 5 m 32 8 ft Part No Length L Remarks 6Y5 83553 F1 8 m 26 ft Lg Sb R Lg Sb R L G G R Gy P P Gy G R G L Or B Or B B Pu W Or B S P B Fuel sensor Gauge W R Pu W R Or B Pu W Pu L Water detection SW OP Part No Length L Remarks 682 84380 00 6 m 19 8 ft M start model with lighting coil Part No Length L Remarks 676 81970 01 2...

Page 153: ...or Color sample Main usage Yamaha standard ABYC standard B Black Ground Battery Ground B R Black Red Remote oil tank B W Black White Ignition coil primary Br Brown Neutral switch Generator G Green Lighting coil 1 tach signal 1 Ground G R Green Red Oil warning G W Green White Lighting coil 2 tach signal 2 Gy Gray Warning signal Tacho signal L Blue Instrument light Remote choke Instrument light Lg L...

Page 154: ...e 1 2 Fuel tank Speed hose 1 OUT IN 688 82520 00 6Y5 83553 F1 8 m 6Y5 83553 M0 2 5 m 6Y5 85752 02 6Y5 85721 F0 6Y5 87122 S0 68F 82553 50 5 m 60 6 m 70 7 m 80 8 m 90 9 m A0 10 5 m 6R3 85721 30 3 m 50 5 m 80 8 m 6Y5 8350T 03 Engine Oil Tank FUEL SPEED TACH Remote Oil Tank GPS NMEA 0183 WIRING DIAGRAMS DIGITAL METER SINGLE MOTOR 250G ...

Page 155: ...8350T 90 FUEL SPEED TACH GPS 1 6Y5 85721 F0 6Y5 87122 S0 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed tube is not required 2 Water separator Market obtainable NMEA 0183 Engine Oil Tank 688 82520 00 6Y5 83553 M0 2 5 m GPS NMEA 0183 Speed hose 1 6Y5 85721 F0 SPEED FUEL WIRING DIAGRAMS DIGITAL METER SINGLE MOTOR w SIDE MOUNT RC 115 300 w oil injection except 250G F115 F250 ...

Page 156: ...stroke oil injection 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed tube is not required 2 Water separator Market obtainable 6R3 85721 30 3 m 50 5 m 80 8 m 6Y5 83653 00 5 m 10 6 m 20 7 m 30 8 m 40 9 m 50 10 5 m 6Y5 85721 F0 6Y5 87112 S0 6Y5 8350T 90 Speed hose 1 GPS NMEA 0183 6Y5 85721 F0 SPEED FUEL WIRING DIAGRAMS DIGITAL METER SINGLE MOTOR W BINNACLE RC 115 300 w oil injec...

Page 157: ... 83553 20 2 5 m 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed tube is not required 2 Water separator Market obtainable 68F 82553 50 5 m 60 6 m 70 7 m 80 8 m 90 9 m A0 10 5 m GPS Remote Oil Tank Remote Oil Tank TACH FUEL TACH Engine Oil Tank Engine Oil Tank NMEA 0183 SPEED 6Y5 85721 F0 SPEED 6Y5 87112 S0 6Y5 8350T 03 WIRING DIAGRAMS DIGITAL METER TWIN MOTOR W BINNACLE RC L 2...

Page 158: ...GPS Remote Oil Tank FUEL TACH Engine Oil Tank NMEA 0183 SPEED 2 stroke oil injection Engine Oil Tank 2 stroke oil injection 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed tube is not required 2 Water separator Market obtainable 6R3 85721 30 3 m 50 5 m 80 8 m 6Y5 87112 S0 GPS NMEA 0183 6Y5 85721 F0 TACH 6Y5 8350T 90 Remote Oil Tank SPEED FUEL WIRING DIAGRAMS DIGITAL METER TWI...

Page 159: ...tal hour meter Mechanical hour meter Fuel meter Thermo sender Fuel sender Engine is running Main switch is ON Water temperature meter Charge lamp YAMAHA 6Y5 83553 00 2 5 m 688 82520 00 6Y5 83553 10 64D 82553 50 5 m 70 7 m 80 8 m 90 9 m 6Y5 82521 00 6Y5 82149 00 6Y5 82117 00 Tachometer without oil indicator WIRING DIAGRAMS ANALOG METER 6Y7 2 STROKE ENGINES L 250G Premixed engines ...

Page 160: ...r Thermo sender Fuel sender Engine is running Main switch is ON Water temperature meter Charge lamp Tachometer 6Y7 83540 80 BLK 90 WHT YAMAHA 6Y5 83553 00 2 5 m 6Y5 83653 00 5 m 10 6 m 20 7 m 30 8 m 40 9 m 50 10 5 m 6Y5 82521 00 6Y5 82149 00 6Y5 82117 00 688 82520 00 WIRING DIAGRAMS ANALOG METER 6Y7 2 AND 4 STROKE ENGINES 40 3 cyl 300 w oil injection except L 250G F30 F250 ...

Page 161: ... later engine or 2007 later gauge is installed Wire harness adapter 1 P N 6Y5 85335 00 Wire harness adapter 2 P N 6Y5 85335 10 For US and Canada The interchangeability between engine and gauge for model year is shown in the table below Engine Gauge Interchangeability 2003 2003 OK 2004 2006 OK 2007 Requires 6Y5 85335 10 2004 2003 Requires 6Y5 85335 00 2004 2006 OK 2007 OK P P 30 cm 1 ft ENGINE GAUG...

Page 162: ...00 20 1 Connect to the ground wire Wire harness adapter 1 2 6 8 5 6 5 2 6 2 8 5 1 6 2 5 6 2 5 6 2 5 5 1 5 1 6 2 8 2 6 8 6 2 5 6 5 2 6 5 2 5 6 2 2 2 1 1 1 Engine Conventional EXT wire harness Gauge 2007 6Y7 83540 80 90 6Y7 83670 40 50 Wire harness adapter 2 6Y5 85335 10 30 cm 1 ft 2006 2007 Wire harness adapter 1 6Y5 85335 00 30 cm 1 ft 2006 6Y7 83540 00 10 6Y7 83670 00 20 Conventional EXT wire har...

Page 163: ...the ground wire Wire harness adapter 6 2 5 6 2 5 5 2 6 1 2 6 8 5 6 2 5 6 2 5 1 2 6 5 5 1 5 1 6 2 8 2 6 8 2 6 5 6 2 5 2 6 5 1 1 1 1 2 3 4 5 TACH x100 r min set mode h Engine Conventional EXT wire harness Gauge 2007 2006 2007 Wire harness adapter 2 6Y5 85335 10 30 cm 1 ft 6Y5 8350T 90 Wire harness adapter 1 6Y5 85335 00 30 cm 1 ft 2006 6Y5 8350T 03 Signal description 1 Trim GND 2 Overheat signal 3 O...

Page 164: ...ose Fuel hose Throttle cable Coolant press tube OP Coolant temp lead OP Shift cable Battery cable Speed tube Shift cable Throttle cable 10 pin main harness Gauge harness Remote oil tank lead Battery cable Remote oil hose Fuel hose Speed tube Isolator cable OP Coolant press tube and or Coolant temp lead OP Shift cable Throttle cable Remote oil tank lead Battery cable Fuel hose Speed tube Isolator c...

Page 165: ...be or Coolant temp lead OP Throttle cable 10 pin main harness Coolant press tube OP Coolant temp lead OP Isolator lead OP Battery cable Gauge harness Flushing hose Market OP Shift cable Speed tube Fuel hose 10 pin main harness Gauge harness Throttle cable Shift cable Speed tube Battery cable Fuel hose Coolant press tube and or Coolant temp lead OP Flushing hose Market OP Isolator cable OP ...

Page 166: ...cable OP Throttle cable Flushing hose Market OP Shift cable Speed tube 10 pin main harness Coolant temp lead and or Coolant press tube OP 16 pin main harness Flushing hose Market OP Fuel hose Isolator cable OP Battery cable Battery cable 16 pin main harness Flushing hose Market OP Isolator cable OP Fuel hose Speed tube OP Battery cable Bolt 10 Nm 1 0 kgf m 7 4 ft lb ...

Page 167: ...ONS 6 4 OPTIONAL EQUIPMENTS 6 5 MULTI SENSOR APPLICATION 6 5 FITTING PLATE 6 5 SPEED SENSOR KIT 6 6 COOLANT PRESSURE SENSOR KIT 6 6 WIRE HARNESS 6 7 MAIN BUS WIRE 6 7 PIGTAIL BUS WIRE 6 7 POWER SUPPLY WIRE 6 7 FUEL TANK GPS WIRE 6 8 HUB 6 8 WIRING DIAGRAMS 6 9 FUEL INJECTED F50 F250 Mechanical RC HPDI ENGINES 6 9 F350 F300 F250 Digital Electronic Control 6 12 INITIAL GAUGE SETUP 6 17 TROUBLESHOOTI...

Page 168: ...ystems If you select the digital network gauge system see the information below For further information see the applicable service guide installation manual etc DIGITAL NETWORK GAUGE APPLICATION SQUARE STYLE GAUGE APPLICATION Large digital display and dot matrix expression design Ref No Part name Part No Remarks 1 Tachometer 6Y8 8350T 01 2 Speedometer 6Y8 8350S 01 Requires optional speed sensor or...

Page 169: ...conventional 6Y5 digital gauges DIGITAL NETWORK GAUGE DIMENSIONS SQUARE STYLE GAUGE DIMENSIONS SURFACE MOUNT FLUSH MOUNT Ref No Part name Part No Remarks 1 Tachometer 6Y8 8350T 11 2 Fuel mgt gauge w speedome ter 6Y8 83500 11 Requires optional speed sensor or NMEA compatible GPS 1 2 mm in mm in ...

Page 170: ...6 4 DIGITAL NETWORK GAUGE DIMENSIONS ROUND STYLE GAUGE DIMENSIONS mm in ...

Page 171: ...urface is rough insert the plate between a board and the ring nut of gauge Ref No Part name Part No Remarks 1 Transom multi sensor 6Y8 83688 01 2 Thru hull multi sensor 1 6Y8 83688 11 Plastic body Thru hull multi sensor 2 6Y8 83688 20 Bronze body Part No Remarks 6Y8 83514 00 96 3 78 130 5 12 4900 16 ft 52 2 05 B R L W 50 8 2 125 4 92 3050 10 ft B R L W 75 2 95 1 2 mm in mm in 95 3 74 t 1 5 0 06 8 ...

Page 172: ...OR KIT Uses to pick up the coolant pressure of engine For installation and connection see the instruction in the kit For F350 F300 standard installed from factory Ref No Part No Remarks 1 60V 8A4L1 11 Fuel injected F50 F250 HPDI 2 6AW 8A4L1 01 F350 F300 additional transom pitot tube 688 83556 01 and pressure tube 688 83557 00 required Ref No Part No Remarks 1 60V 8A4L0 11 Fuel injected F50 F115 HP...

Page 173: ...o Length Remarks 6Y8 82553 41 30 ft 9 1 m 6Y8 82553 31 25 ft 7 6 m 6Y8 82553 21 20 ft 6 1 m 6Y8 82553 11 15 ft 4 6 m 6Y8 82553 50 10 ft 3 0 m 6Y8 82553 01 1 ft 0 3 m Part No Length Remarks 6Y8 82521 51 12 ft 3 6 m 6Y8 82521 41 9 ft 2 7 m 6Y8 82521 31 6 ft 1 8 m 6Y8 82521 21 3 ft 0 9 m 6Y8 82521 11 2 ft 0 6 m 6Y8 82521 01 1 ft 0 3 m Part No Remarks 6Y8 83553 01 With 10 amps fuse Length GRY GRY R B ...

Page 174: ...Multi hub 6Y8 81920 01 With ending resistor cap P N 6Y8 85371 01 2 Single hub 6Y8 81920 11 Included ending resistor 3 2 pin waterproof cap 6Y8 82582 01 4 4 pin waterproof cap 6Y8 82582 11 Same as bus wire cap of engine wire harness 300 11 8 220 8 66 GPS B B L W P P B P B B W Fuel tank L GND BLK P B mm in 178 7 01 Resistor cap GRY 194 8 7 67 7 0 28 41 4 1 63 21 4 0 84 10 0 39 22 55 0 88 19 65 0 77 ...

Page 175: ...sensor OP FUEL TANK Single hub with resistor Trim sender NMEA 0183 Fuse 10A GND GPS SPEED FUEL TACH Speed sensor ECM Multi hub Resistor Cap WIRING DIAGRAMS FUEL INJECTED F50 F250 Mechanical RC HPDI ENGINES SINGLE ENGINE ...

Page 176: ... P S Coolant press sensor OP Speed sensor ECM Trim sender Coolant press sensor OP Speed sensor ECM Trim sender Fuse 10A NMEA 0183 GPS Resistor Cap Resistor Cap Cap Cap Multi hub Multi hub Multi hub WIRING DIAGRAMS FUEL INJECTED F50 F250 Mechanical RC HPDI ENGINES TWIN ENGINE ...

Page 177: ...ress sensor OP ECM Trim sender Coolant press sensor OP ECM Trim sender C S Coolant press sensor OP ECM Trim sender Fuse 10A GND NMEA 0183 GPS Multi hub Multi hub Multi hub Multi hub Resistor Cap Cap Cap Cap Resistor Cap Cap WIRING DIAGRAMS FUEL INJECTED F50 F250 Mechanical RC HPDI ENGINES TRIPLE ENGINE ...

Page 178: ...0 10m 6X6 8258A 30 12m 6X6 8258A 40 Multi hub Speedometer Speed sensor OP Multi sensor Depth Temp Speed Tachometer Fuse 10A ECM Shift actuator Electronic throttle body Fuel tank NMEA0183 compatible GPS Not used Single hub w resistor GND WIRING DIAGRAMS F350 F300 F250 Digital Electronic Control SINGLE ENGINE W BINNACLE RC ...

Page 179: ...0 New main harness 16P 7m 6X6 8258A 10 8m 6X6 8258A 20 10m 6X6 8258A 30 12m 6X6 8258A 40 Multi hub Speed sensor OP Multi sensor Depth Temp Speed ECM Shift actuator Electronic throttle body Fuel tank ECM Single hub w resistor Fuse 10A WIRING DIAGRAMS F350 F300 F250 Digital Electronic Control SINGLE ENGINE W CONCEALED RC ...

Page 180: ...Speedometer NMEA0183 compatible GPS Speed sensor OP Fuel mgt meter Tachometer Multi hub Fuse 10A Shift actuator Electronic throttle body P S New main harness 16P 7m 6X6 8258A 10 8m 6X6 8258A 20 10m 6X6 8258A 30 12m 6X6 8258A 40 GND Multi hub Multi sensor Depth Temp Speed ECM Multi hub WIRING DIAGRAMS F350 F300 F250 Digital Electronic Control TWIN ENGINE ...

Page 181: ...nic throttle body P C Fuel tank 1 New main harness 16P 7m 6X6 8258A 10 8m 6X6 8258A 20 10m 6X6 8258A 30 12m 6X6 8258A 40 GND Binnacle triple RC 6X6 48208 20 ECM Shift actuator Electronic throttle body S Tachometer Tachometer Fuel tank 2 Multi hub For 2nd helm For station selector SW Multi sensor Depth Temp Speed Multi hub Fuse 10A WIRING DIAGRAMS F350 F300 F250 Digital Electronic Control TRIPLE EN...

Page 182: ...570 02 Speedometer NMEA0183 compatible GPS Speed sensor OP Fuel mgt meter Tachometer Multi hub ECM Shift actuator Electronic throttle body P S GND Station selector SW 6X6 82570 A0 Binnacle twin RC 2nd helm 6X6 48207 20 2nd helm SW panel 6X6 82570 10 Station selector SW 6X6 82570 A0 New main harness 16P 7m 6X6 8258A 10 8m 6X6 8258A 20 10m 6X6 8258A 30 12m 6X6 8258A 40 Multi hub Multi sensor Depth T...

Page 183: ...ition switch is memorized as No 1 engine The 2nd turned on is memorized as No 2 engine This can obtain easier engine number recognition for gauge setup When the initial recognition setup has been stumbled reset the engine number and perform it again with the tachometer For further information see the installation manual in the rigging kit For F350 F300 and F250 Digital Electronic Control the digit...

Page 184: ...is not supplied Gauge is damaged Replace fuse Connect the couplers securely Replace the damaged wire or hub Replace the gauge Be sure to use 10 amps fuse Gauge shows Digital signal is not received Connect the couplers securely Replace the damaged bus wire or hub Verify the system with the optional checker Gauge unstably operates Resistor is not connected to the ending hubs Connect the gray 6 pin c...

Page 185: ...ity of unit for connecting to the system 50 units or less Including mar ket obtainable units exclusive gauges and engine ECUs Gauge unstably shows Gauge response is poor Check the system with the optional checker Verify the conditions of sys tem Total amount length of the main bus wires 50 meter 164 feet or less Acceptable volume of digital communication signals 50 or less of overall signal capaci...

Page 186: ...MEMO ...

Page 187: ...RY RECOMMENDED BATTERY 7 2 BATTERY CABLE LENGTH 7 3 BATTERY WIRING 7 4 ISOLATOR EQUIPPED MODEL FOR OVER 150PS MODEL 7 4 RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES 7 5 RECOMMENDED BATTERY SWITCH CAPACITY 7 7 ...

Page 188: ...allel wiring is required to start the engine L H rotation model has the same spec as R H model CCA Cold Cranking Ampere RC Reserve Capacity Minutes SAE Society of Automotive Engineers EN European Norm European Standard MCA Marine Cranking Ampere IEC International Electro technical Commission ABYC American Boat and Yacht Council JIS Japanese Industrial Standard Global Model US Canada Model Unit Min...

Page 189: ... F8C FT8D 8 25 F6A F8C T8D 6 8 20 25 F6 F8 T8 1 75 m 5 7 ft F13 5B F15C F20B F15 F20 1 77 m 5 8 ft 60F 70B 70 1 78 m 5 8 ft US ANZ 2 38 m 7 8 ft 75C 90A 90 90 2 14 m 7 0 ft 115B 140B 2 42 m 7 9 ft Z200R Z225H Z250F Z300B VZ200R VZ225H VZ250F VZ300B 2 48 m 8 1 ft Carbureted V6 2 6L w oil injection Carbureted V6 2 6L w oil injection Carbureted V6 2 6L w oil injection 2 59 m 8 5 ft HPDI V6 2 6L F150A...

Page 190: ...ttery The battery cable size has to be equivalent to the main battery cable On a model the optional isolated charging cable is available for a house battery When one battery is used connect the large original red cable and the isolator cable to the terminal The isolator cable has to connect to battery terminal because an accidental contact of the isolator cable to the ground will form a short circ...

Page 191: ... spec as R H model Atmosphere temperature is 0 C 32 F and above Applicable models Battery Maximum total extension length Unit Minimum rating AWG4 20 mm2 AWG2 30 mm2 AWG1 0 50 mm2 AWG2 0 60 mm2 Carbureted V6 2 6L F115 CCA SAE 380 Amps 3 9 m 13 ft 6 7 m 22 ft 10 3 m 34 ft MCA ABYC 502 Amps RC SAE 124 Minutes CCA EN 430 Amps 20HR IEC 70 Ah JIS 65D31 HPDI V6 2 6L CCA SAE 512 Amps 8 3 m 27 ft 14 2 m 47...

Page 192: ...2 6L Carbureted V6 3 1L F115 F150 Cannot be extended HPDI V6 2 6L CCA SAE 696 Amps 2 8 m 9 ft 4 8 m 16 ft 7 4 m 24 ft MCA ABYC 856 Amps RC SAE 167 Min CCA EN 711 Amps 20HR IEC 83 Ah JIS 95D31 HPDI V6 3 3L CCA SAE 696 Amps 3 9 m 13 ft 6 7 m 22 ft 10 4 m 34 ft MCA ABYC 856 Amps RC SAE 167 Min CCA EN 711 Amps 20HR IEC 83 Ah JIS 95D31 F200 F250 CCA SAE 696 Amps 3 5 m 11 ft 6 0 m 20 ft 9 2 m 30 ft MCA ...

Page 193: ...ce will increase and perfor mance for starting will decrease If a lot of connections such as an automatic battery distribution system is used the total electric resistance of connections has to be 0 5 MΩ and less Applicable models Starting current Amperes Carbureted 150 225 2 6L 195 F115 260 HPDI 2 6L 216 F200 F250 220 HPDI 3 3L 254 F150 250 F300 F350 410 Hr A Starting current Amperes ...

Page 194: ...MEMO ...

Page 195: ...GING KIT CONTENTS 8 8 DIGITAL TACHOMETER KIT 8 8 DIGITAL TACHOMETER AND SPEEDOMETER KIT 8 8 TWIN MOTOR KIT 8 9 REMOTE OIL TANK KIT FOR 2 STROKE ENGINE 8 10 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS 8 11 SQUARE STYLE GAUGE RIGGING KIT FOR US CANADA 8 11 ROUND STYLE GAUGE RIGGING KIT FOR US CANADA 8 13 SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE 8 15 ROUND STYLE GAUGE RIGGING KIT FOR EUROPE 8 19 TRAN...

Page 196: ...gth Non 2 stroke STD engine D Twin rotating prop E Enduro series F 4 stroke engine K Kerosene engine L L H rotation series T High thrust 4 stroke Z HPDI engine 2 to 350 A B C D F G H J L N P Q R S T U V X Y Repeat from A Level 1 Start system M Manual start E Electric start W Electric Manual start Level 2 Control system Non Remote control H Tiller handle C Remote control w tiller handle Level 3 Tri...

Page 197: ... H rotation series P Pro series S Saltwater series T High thrust 4 stroke V VMAX series X Electronic fuel injection engine Z HPDI engine 2 5 to 350 T Power trim tilt Electric start P Power tilt Electric start E Manual tilt Electric start M Manual tilt Manual start S 15 L 20 X 25 U 30 J Jet drive R Remote control H Tiller handle N K J H G F D P Q R S T U V W X Y Z A B C D N K J H G F D P Q R S T U ...

Page 198: ... of the fuel hose to a vacuum gauge commercially obtainable 5 4 Connect the fuel pump hose to the hose joint and then fasten all hose connections with clamps 4 5 Start the engine let it warm up and then measure the vacuum pressure at idle and wide open throttle after the breaking in period has been completed 6 Measure that the vacuum pressure is within specification and then route the fuel hoses t...

Page 199: ...2 stroke electronic fuel injected models Use a 50 1 pre mixed fuel and supply with oil injection HPDI models Use straight gasoline only supply with oil injection 4 stroke models Use straight gasoline Larger fuel filters installed onto a boat may lower the fuel vacuum pressure to 20 0 kPa 15 mmHg and under Therefore follow the instructions mentioned above to rig the boat properly so that the fuel v...

Page 200: ... 24 6 3 Plastic With tag and exclusive filler structure banning use of leaded fuel 3 6YK 24201 03 25 6 6 Plastic With fuel gauge 6YK F4201 02 6YK 24201 10 25 6 6 Plastic With label and exclusive filler structure banning use of leaded fuel 6YK 24201 21 25 6 6 Plastic For kerosene Ref No Part No Hose inside diameter Length L Remarks 1 6Y1 24306 55 6 mm 3 m 9 8 ft 6Y2 24306 56 8 mm 3 m 9 8 ft 2 6YK 2...

Page 201: ...ERY INSPECTION PDI CHECKS Before operation go over the checklist below to enhance customer satisfaction Fill in the information required Perform the static and dynamic checks following the items on the sheet SAMPLE ...

Page 202: ...Y5 83653 20 1 7 m 23 ft Tachometer assy 6Y5 8350T 90 1 Included instruction tag Wire lead 6Y5 83553 20 1 2 5 m 8 ft w 10 amps fuse Part name Part No Q ty Remarks Wire lead 6Y5 83553 N0 1 2 5 m 8 ft w 10 amps twin fuse Tachometer assy 6Y5 8350T 90 1 Included instruction tag EXT wire lead 6Y5 83653 30 1 8 m 26 ft Speedometer assy 6Y5 83570 S5 1 Included instruction tag Tube 6Y5 83557 10 1 8 m 26 ft ...

Page 203: ... RCL box 704 48207 P1 1 Premium Main wire harness 10 pin 6K1 8258A 40 1 8 m 26 ft Main wire harness 10 pin 61B 8258A 01 1 9 5 m 32 ft Clamp 90465 13M18 10 Twin switch panel 6K1 82570 08 1 With DES control unit Screw 90149 05M05 4 25 mm Nut 95380 05600 4 Plane washer 92990 05600 4 Spring washer 92990 05100 4 Fuel mgt gauge 6Y5 8350F 00 1 Included instruction tag Wire lead 6Y5 83553 F1 1 8 m 26 ft F...

Page 204: ...1798 01 1 Fuel pipe complete 6YK 24307 42 1 Clamp 90450 10M07 1 Clamp 90465 11M10 1 Clamp 90465 13M11 1 Washer 92990 06600 2 Nut 95380 06600 1 Bolt 97080 06100 1 Part name Part No Q ty Remarks Remote oil tank assy 61A 21708 20 1 Remote oil tank holder 6E5 21734 01 1 Damper 6E5 21746 00 2 Bracket 6E5 21798 01 1 Fuel pipe complete 6Y2 24307 50 1 Meeting with ABYC requirements Clamp 90450 10M07 1 Cla...

Page 205: ...anual 1 6Y8 2819K S1 Quick installation guide 1 6Y8 2819U X0 Quick operation guide 1 Laminated card Part No Part Name Q ty Remarks 60V 8A4L1 11 Speed sensor kit 1 Refer to kit contents 6Y8 82553 01 Main bus wire 1 ft 1 6Y8 82521 51 Pigtail bus wire 12 ft 2 6Y8 81920 01 Multi hub 3 With resistor cap GRY 6Y8 82582 01 2 P cap RED 2 For waterproof 6Y8 82582 11 4 P cap WHT 3 For waterproof 6Y8 8350T 01...

Page 206: ...6K1 8258A 40 Main harness 10 P 26 ft 1 61B 8258A 01 Main harness 10 P 32 ft 1 6Y8 2819U 00 Operation manual 1 6Y8 2819K S1 Quick installation guide 1 6Y8 2819U X0 Quick operation guide 1 Laminated card Part No Part Name Q ty Remarks 60V 8A4L1 11 Speed sensor kit 1 Refer to kit contents 6Y8 82553 01 Main bus wire 1 ft 1 6Y8 82521 51 Pigtail bus wire 12 ft 3 6Y8 81920 01 Multi hub 3 With resistor ca...

Page 207: ...0S 01 SQR speedometer 1 6Y8 8350F 01 SQR fuel management gauge 1 6Y8 8356N 01 Fuel tank GPS wire 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6X5 82570 01 Triple switch panel 1 6K1 8258A 40 Main harness 10 P 26 ft 1 61B 8258A 01 Main harness 10 P 32 ft 2 6Y8 2819U X0 Quick operation guide 1 Laminated card 6Y8 2819U 00 Operation manual 1 Part No Part Name Q ty Remarks 6Y8 82521 51 Pigtai...

Page 208: ...se 6Y8 2819V 00 Operation manual 1 6Y8 2819K R1 Quick installation guide 1 6Y8 2819V X0 Quick operation guide 1 Laminated card Part No Part Name Q ty Remarks 60V 8A4L1 11 Speed sensor kit 1 Refer to kit contents 6Y8 82521 51 Pigtail bus wire 12 ft 2 6Y8 81920 01 Multi hub 2 With resistor cap GRY 6Y8 82582 01 2 P cap RED 1 For waterproof 6Y8 82582 11 4 P cap WHT 1 For waterproof 6Y8 8350T 11 RND ta...

Page 209: ...b speedometer fuel mgt gauge 1 6Y8 8350T 01 SQR tachometer 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 8356N 01 Fuel tank GPS wire 1 6Y8 2819U X0 Quick operation guide 1 6Y8 2819K S1 Quick installation guide 1 6Y8 2819U 70 Operation manual 1 1 6Y8 2819U 80 Operation manual 2 1 Part No Part Name Q ty Remarks 6Y8 82521 11 Pigtail bus wire 2 ft 2 6Y8 81920 01 Multi hub 1 With resistor...

Page 210: ... wire 9 ft 1 6Y8 82553 01 Main bus wire 1 ft 1 6Y8 82553 31 Main bus wire 25 ft 1 6Y8 82582 01 2 pin cap RED 2 For waterproof 6Y8 82582 11 4 pin cap WHT 3 For waterproof 6Y8 8350F 01 SQR fuel mgt gauge 1 6Y8 8350S 01 SQR speedometer 1 6Y8 8350T 01 SQR tachometer 2 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 8356N 01 Fuel tank GPS wire 1 704 48207 P1 Twin binnacle RCL box Premium 1 6Y...

Page 211: ... ft 4 6Y8 81920 01 Multi hub 2 With resistor cap GRY 6Y8 82582 01 2 pin cap RED 1 For waterproof 6Y8 82582 11 4 pin cap WHT 2 For waterproof 6Y8 8350T 01 SQR tachometer 2 6Y8 8350S 01 SQR speedometer 1 6Y8 8350F 01 SQR fuel mgt gauge 1 6Y8 8356N 01 Fuel tank GPS wire 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 2819U 70 Operation manual 1 1 6Y8 2819U 80 Operation manual 2 1 6Y8 2819...

Page 212: ...ft 1 With 10 amps fuse 6R5 82570 05 Switch panel 1 Single 6X6 8258A 30 Main wire harness 10m 1 6X6 2819K S1 Quick installation manual 1 6Y8 2819U X0 Quick reference guide 1 Part No Part Name Q ty Remarks 6Y8 8350T 01 Tachometer 2 Square style 6Y8 8350S 01 Speedometer 1 Square style 6Y8 8356N 01 GPS Fuel tank wire 1 6Y8 8350F 01 Fuel mgt gauge 1 Square style 6Y8 81920 01 Multi hub 2 6Y8 82553 01 Ma...

Page 213: ... 1 6Y8 81920 11 Single hub 1 With resistor 6Y8 82521 11 Pigtail bus wire 2 ft 1 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 82582 11 4 pin cap 2 For waterproof 6Y8 8350T 11 RND tachometer 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse Part No Part Name Q ty Remarks 6Y8 82521 11 Pigtail bus wire 2 ft 1 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 82582 11 4 pin cap WHT 2 For w...

Page 214: ...20 ft 1 6Y8 82582 11 4 pin cap WHT 1 For waterproof 6Y8 83500 11 RND comb speedometer fuel mgt gauge 1 6Y8 8350T 11 RND tachometer 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 8356N 01 Fuel tank GPS wire 1 6Y8 2819U X0 Quick operation guide 1 6Y8 2819K R1 Quick installation guide 1 Part No Part Name Q ty Remarks 6Y8 82521 11 Pigtail bus wire 2 ft 2 6Y8 81920 01 Multi hub 1 With resi...

Page 215: ...re 9 ft 1 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 82582 11 4 pin cap WHT 2 For waterproof 6Y8 82582 01 2 pin cap RED 1 For waterproof Part No Part Name Q ty Remarks 6Y8 82521 41 Main bus wire 9 ft 1 6Y8 82521 31 Pigtail bus wire 6 ft 1 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 82582 01 2 pin cap RED 1 For waterproof 6Y8 82582 11 4 pin cap WHT 1 For waterproof Part No Part Name ...

Page 216: ...Y8 8350S 01 SQR speedometer 1 6Y8 8350T 01 SQR tachometer 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 8356N 01 Fuel tank GPS wire 1 Part No Part Name Q ty Remarks 61B 8258A 01 Main wire harness 10 pin 32 ft 1 6K1 8258A 40 Main wire harness 10 pin 26 ft 1 6Y8 81920 01 Multi hub 2 With resistor cap GRY 6Y8 82521 11 Pigtail bus wire 2 ft 1 6Y8 82521 51 Pigtail bus wire 12 ft 1 6Y8 825...

Page 217: ...ts 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 81920 11 Single hub 1 With resistor 6Y8 82521 21 Pigtail bus wire 3 ft 2 6Y8 82521 51 Pigtail bus wire 12 ft 1 6Y8 82553 31 Main bus wire 25 ft 1 6Y8 82582 11 4 pin cap WHT 1 For waterproof 6Y8 83500 01 SQR comb speedometer fuel mgt gauge 1 6Y8 8350T 01 SQR tachometer 1 6Y8 83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 8356N 01 Fuel tan...

Page 218: ...83553 01 PWR supply wire 8 ft 1 With 10 amps fuse 6Y8 2819V 01 Operation manual 1 6Y8 2819K R1 Quick installation guide 1 Part No Part Name Q ty Remarks 60V 8A4L1 11 Speed sensor kit 1 Refer to kit contents 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 81920 11 Single hub 1 With resistor 6Y8 82521 21 Pigtail bus wire 3 ft 2 6Y8 82521 51 Pigtail bus wire 12 ft 1 6Y8 82553 31 Main bus wire 25 f...

Page 219: ...9 6B9K 1002918 For Sri Lanka 15FMHS 65D 65D 1041951 Brazil made For Brazil 15FMH 15MH 15MHH 63W 684K 1069050 E15DMH 6B4 6B4K 1089422 EK15DMH 6B8 6B8K 1003234 EK15PMH 6C0 6C0K 1004685 For Sri Lanka 20DMH 20MHH 6L3 6L3K 1009309 20DMHO For EU 20DWO For Finland 25BMH 69R 61RK 1033972 25BW 25BWC 25BWH For JPN E25BMH 69P EK25BMH 69T 62CK 1003394 25BMHS 69U 69U 1007151 Brazil made For Brazil 25XMH 69X 69...

Page 220: ...63C 6H4K 1015994 40VETO 63D 40VMHD 63B For ANZ 40VMHO For EU 40VWHTO 63D For ANZ EK40JMH 6H9 6H9K 1004342 E40JMH 6J4 6J4K 1021362 E40JW E40JWH E48CMH 696 670K 1008536 50HEDO 62X 6H5K 1026037 For ZAF 50HET For ANZ 50HETO 50TR 50HMHD 62W For ANZ 50HMHO 63G 50HWHD 62X 50HWHTO For ANZ 55DEHD 63S 63S 1001783 55BED 697 663K 1006576 55BET E55CMH 6A3 E60JMHD 64S 64S 1000470 60FED 6H2 6H2K 1009763 60FEDO F...

Page 221: ...or US Z150QETO VZ150TR VZ150TRH 68J Except JPN 68J 68J 1000019 For JPN L150AET 6K0 6K0 1001233 Z175HETO VZ175TR VZ175TRH 68M 62H 1001824 For US Can 68M 68M 1000044 For JPN 175DETO 65D 6G5 1001193 For ANZ Z175GETO 68L For ANZ Z200PETO 60F 60F 1002133 200GETO 64M 61H 1000491 For ZAF 200AET 60H 6G6 1037540 200FETO 64E Z200NETO Z200TR 68F L200AET 60J 6K1 1006902 L200FETO 64H LZ200NETO LZ200TR 68G Z200...

Page 222: ...For US F9 9FE F9 9FER 6AU 6AUK 1007340 F9 9FEH F9 9EHH For Can F9 9FMH F9 9FMH F9 9MHH F9 9FWH For JPN F9 9GEHP T9 9GPH T9 9PHH 6AV 6AVK 1003852 For US Can FT9 9GE T9 9ERH FT9 9GEP T9 9GPR T9 9PRH For US Can FT9 9GMH T9 9MHH FT9 9GWH T9 9GEH T9 9EHH F9 9HMH 6CA 6CAK 1000001 New model For Norway F13 5BEH 6AF 6AFK 1000751 For Spain F13 5BEP F13 5BMH F15CE 6AG 6AGK 1012100 For EU F15CEH F15CEH F15EHH...

Page 223: ...FEHT F50THH F50FET F50TR F50TRH FT50GET T50TR T50TRH 6C2 6C2 1007662 F60CEHT F60THH 6C5 6C5 1032264 F60CET F60TR F60TRH FT60DET T60TR T60TRH 6C6 6C6 1011071 F75BET F75TR F75TRH 6D6 62P 1011654 F75CED 6BC 6BC 1000632 F75CEHD F80BET 6D7 6D7 1008908 F90BET F90TR F90TRH 6D8 61P 1034038 F95AET 6S0 6S0 1000579 For JPN F100BED 60C 60C 1003958 New model F100BEHD New model F100BET F100DET 6D9 6D9 1012091 F...

Page 224: ... 1009176 F225BET 6AS 6AS 1000785 For EU FL225BET 6AT 6AT 1000122 For EU F225CET F225TLR F225TLRH 6BB 6BB 1001323 F250AET F250TR 6P2 6P2 1027105 F250BET F250BTR F250TRH 6BR New model FL250AET LF250TR 6P3 6P3 1011126 FL250BET LF250BTR LF250TRH 6BS New model F300AET F300TR F300TRH 6BJ 6BJ 1000312 FL300AET LF300TR LF300TRH 6BK 6BK 1000141 F350AET F350TR F350TRH 6AW 6AW 1003702 FL350AET LF350TR LF350TR...

Page 225: ......

Page 226: ...YAMAHA MOTOR CO LTD Produced in Japan June 2008 0 22 1NP E G20080529021348 ...

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Summary of Contents for 40XMH

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Yamaha 40XMH, Rigging Manual, Page: 9 / 226

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Summary of Contents for 40XMH

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