Yamaha 2012 Grizzly 300, Service Manual

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CHK
ADJ
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GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
3-2
INITIAL
month 1
hours
3 6 6 12
20 80 160 160 320
EVERY
√ √ √ √ √
NO. ITEM
CHECK OR MAINTENANCE
JOB
Whichever
comes
first
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
1 Air filter element • Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
2 * Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
√ √ √ √ √
• Whenever worn to the limit Replace brake pads.
Replace brake pads.
3
*
Rear brake
4 * Parking brake
• Check operation and correct if necessary.
• Check operation and correct if necessary.
• Check brake lever free play, and adjust if necessary.
√ √ √ √ √
√ √ √
√ √ √ √ √
√ √ √ √
√ √ √ √
• Whenever worn to the limit
5 * Brake hoses
• Check for cracks or other damage, and replace if
necessary.
• Every 4 years Replace.
6 * Wheels
• Check runout and for damage, and replace if nec-
essary.
7
*
Tires
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if
necessary.
8 * Wheel hub bearings
• Check for looseness or damage, and replace if
necessary.
9 * V-belt
• Check for wear, cracks or other damage, and re-
place if necessary.
10
*
Chassis fasteners
• Make sure that all nuts, bolts, and screws are
properly tightened.
√ √ √ √ √
11
*
Shock absorber as-
semblies
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√ √ √ 12
*
Stabilizer bushes
• Check for cracks or other damage, and replace if
necessary.
√ √ √ 13 * Steering shaft • Lubricate with lithium-soap-based grease.
14
*
Steering system
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
√ √ √ √
√ √ √ √
√ √ √ √
√ √ √
√ √
√ √ √
√ √ √ √
√ √ √ √ √
√ √ √ √
√ √ √
√ √ √
15 * Engine mount
• Check for cracks or other damage, and replace if
necessary.
16 * Axle boot
• Check for cracks or other damage, and replace if
necessary.
√ √ √ √ √
17 Engine oil
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
18 * Engine oil strainer • Clean.
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
20 Final gear oil
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
21 Cooling system
• Check coolant level and ATV for coolant leakage,
and correct if necessary.
• Every 2 years Replace coolant.
22 *
Moving parts and
cables
• Lubricate.
23 *
Drive select lever
safety system cable
• Check operation and adjust or replace if neces-
sary.
19 Final transmission oil