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PERIODIC MAINTENANCE
3-2
EAS14B1034
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1
Air filter element
• Replace.
√
2
Clutch
• Check operation.
• Adjust.
√
√
√
√
√
3
*
Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
4
*
Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
5
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
6
*
Wheels
• Check runout and for dam-
age.
√
√
√
√
7
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
8
*
Wheel bearings
• Check bearing for looseness
or damage.
√
√
√
√
9
*
Swingarm
• Check operation and for
excessive play.
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
10
Drive chain
• Check chain slack, alignment
and condition.
• Adjust and lubricate chain
with a special O-ring chain
lubricant thoroughly.
Every 800 km (500 mi) and after washing the motorcycle or riding in
the rain
11
*
Steering bearings
• Check bearing play and
steering for roughness.
√
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
12
*
Steering damper
• Check operation and for oil
leakage.
√
√
√
√
13
*
Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√
√
√
√
√
14
Brake lever pivot
shaft
• Lubricate with silicone
grease.
√
√
√
√
√
15
Brake pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
16
Clutch lever pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
17
Shift pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
18
Sidestand
• Check operation.
• Lubricate.
√
√
√
√
√
19
*
Sidestand switch
• Check operation.
√
√
√
√
√
√
20
*
Front fork
• Check operation and for oil
leakage.
√
√
√
√
21
*
Shock absorber
assembly
• Check operation and shock
absorber for oil leakage.
√
√
√
√
22
*
Rear suspension
relay arm and con-
necting arm pivot-
ing points
• Check operation.
√
√
√
√
Summary of Contents for 2009 YZF-R1 (Y)
Page 1: ...SERVICE MANUAL YZF R1 Y 2009 14B 28197 E0 ...
Page 6: ......
Page 8: ......
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 86: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 88: ...CABLE ROUTING 2 51 ...
Page 90: ...CABLE ROUTING 2 53 ...
Page 92: ...CABLE ROUTING 2 55 ...
Page 94: ...CABLE ROUTING 2 57 ...
Page 96: ...CABLE ROUTING 2 59 ...
Page 98: ...CABLE ROUTING 2 61 ...
Page 100: ...CABLE ROUTING 2 63 ...
Page 102: ...CABLE ROUTING 2 65 ...
Page 104: ...CABLE ROUTING 2 67 ...
Page 106: ...CABLE ROUTING 2 69 ...
Page 108: ...CABLE ROUTING 2 71 ...
Page 110: ...CABLE ROUTING 2 73 ...
Page 112: ...CABLE ROUTING 2 75 ...
Page 115: ......
Page 151: ...PERIODIC MAINTENANCE 3 36 ...
Page 152: ...PERIODIC MAINTENANCE 3 37 ...
Page 242: ...CHAIN DRIVE 4 87 ...
Page 257: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 290: ...PICKUP ROTOR 5 45 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 360: ...WATER PUMP 6 15 ...
Page 382: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 388: ...AIR INDUCTION SYSTEM 7 27 ...
Page 391: ......
Page 392: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 404: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 407: ...CHARGING SYSTEM 8 16 ...
Page 408: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 412: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 419: ...SIGNALING SYSTEM 8 28 ...
Page 420: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 423: ...COOLING SYSTEM 8 32 ...
Page 424: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 494: ...FUEL PUMP SYSTEM 8 103 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 498: ...IMMOBILIZER SYSTEM 8 107 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 507: ...IMMOBILIZER SYSTEM 8 116 ...
Page 508: ...ELECTRICAL COMPONENTS 8 117 EAS27972 ELECTRICAL COMPONENTS ...
Page 510: ...ELECTRICAL COMPONENTS 8 119 ...
Page 512: ...ELECTRICAL COMPONENTS 8 121 EAS27980 CHECKING THE SWITCHES ...
Page 536: ...ELECTRICAL COMPONENTS 8 145 ...
Page 543: ......
Page 544: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...