Yamaha 2009 XVS1100AY Page 72 Owner'S Manual Download

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-23

EAU44271

Checking and lubricating the
brake and shift pedals

The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.

EAU23142

Checking and lubricating the
brake and clutch levers

The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricants:

Brake lever:

Silicone grease

Clutch lever:

Lithium-soap-based grease

U3B823E0.book Page 23 Wednesday, November 12, 2008 2:08 PM

Summary of Contents for 2009 XVS1100AY

Page 1: ...XVS1100Y XVS1100AY OWNER S MANUAL Read this manual carefully before operating this vehicle 3B8 28199 23 ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U3B823E0 book Page 1 Wednesday November 12 2008 2 08 PM ...

Page 3: ...nd injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most...

Page 4: ... all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U3B823E0 book Page 1 Wed...

Page 5: ... S MANUAL 2008 by Yamaha Motor Co Ltd 1st edition May 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U3B823E0 book Page 2 Wednesday November 12 2008 2 08 PM ...

Page 6: ...N AND IMPORTANT RIDING POINTS 6 1 Starting and warming up a cold engine XVS1100Y 6 1 Starting and warming up a cold engine XVS1100AY 6 2 Starting a warm engine 6 3 Shifting 6 4 Tips for reducing fuel consumption 6 5 Engine break in 6 5 Parking 6 6 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 1 Periodic maintenance and lubrication chart 7 2 Removing and installing the panel 7 6 Checki...

Page 7: ... 7 25 Checking the wheel bearings 7 26 Battery 7 26 Replacing the fuses 7 27 Replacing the headlight bulb 7 29 Replacing a turn signal light bulb or the tail brake light bulb 7 30 Replacing the auxiliary light bulb XVS1100AY 7 31 Supporting the motorcycle 7 31 Troubleshooting 7 32 Troubleshooting chart 7 33 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS...

Page 8: ...cle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 U3B823E0 book Page 1 Wednesday November 12 2008 2 08 PM ...

Page 9: ...l Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 5RU 21568 00 U3B823E0 book Page 2 Wednesday November 12 2008 2 08 PM ...

Page 10: ...senger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when yo...

Page 11: ...ontribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine...

Page 12: ...enly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure...

Page 13: ... area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become ...

Page 14: ...sorber assembly spring preload adjusting ring page 4 17 5 Helmet holder page 4 16 6 Rear turn signal light page 7 30 7 Tail brake light page 7 30 8 Storage compartment page 4 16 9 Owner s tool kit page 7 1 10 Fuse box page 7 27 11 Engine oil level check window page 7 8 U3B823E0 book Page 1 Wednesday November 12 2008 2 08 PM ...

Page 15: ...sembly spring preload adjusting ring page 4 17 5 Helmet holder page 4 16 6 Rear turn signal light page 7 30 7 Tail brake light page 7 30 8 Storage compartment page 4 16 9 Owner s tool kit page 7 1 10 Fuse box page 7 27 11 Engine oil level check window page 7 8 U3B823E0 book Page 2 Wednesday November 12 2008 2 08 PM ...

Page 16: ...ge 7 26 3 Main fuse page 7 27 4 Fuel tank page 4 10 5 Front turn signal light page 7 30 6 Main switch steering lock page 4 2 7 Air filter element page 7 11 8 Rear brake light switch page 7 20 9 Brake pedal page 4 9 U3B823E0 book Page 3 Wednesday November 12 2008 2 08 PM ...

Page 17: ... Main fuse page 7 27 4 Fuel tank page 4 10 5 Front turn signal light page 7 30 6 Main switch steering lock page 4 2 7 Air filter element page 7 11 8 Rear brake light switch page 7 20 9 Brake pedal page 4 9 U3B823E0 book Page 4 Wednesday November 12 2008 2 08 PM ...

Page 18: ...age 4 8 2 Left handlebar switches page 4 7 3 Starter choke lever page 4 13 4 Speedometer unit page 4 6 5 Fuel tank cap page 4 10 6 Right handlebar switches page 4 7 7 Throttle grip page 7 13 8 Brake lever page 4 9 U3B823E0 book Page 5 Wednesday November 12 2008 2 08 PM ...

Page 19: ...ALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and ke...

Page 20: ...ock the steering The various positions are described below EAU10471 Main switch steering lock XVS1100AY The main switch steering lock controls the ignition and lighting systems and is used to lock the steering TIP Be sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for co...

Page 21: ...the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pus...

Page 22: ...t This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or decelerat...

Page 23: ...el is also equipped with a self diagnosis device for the immobilizer system If the immobilizer system is not working correctly the indicator light will start flashing a pattern when the key is turned to ON When this occurs have a Yamaha dealer check the self diag nosis system However if the indicator light slowly flashes five times and then quickly flashes two times repeatedly this error could be ...

Page 24: ...aveled with a full tank of fuel This information will enable you to plan future fuel stops TIP This model is not equipped with a ta chometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6800 r min and the vehicle speed from exceeding approximately 175 km h 110 mi h EAU12092 Self diagnosis device This model is equipped with a self diag nosis...

Page 25: ...this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12733 Hazard ...

Page 26: ... the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 21 EAU12870 Shift pedal XVS1100Y The shift pedal is located on the left side of the engine and is used in com...

Page 27: ...le TIP Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal XVS1100Y XVS1100AY The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 Brake lever 1 Brake ped...

Page 28: ...tank cap is properly installed before riding Leaking fuel is a fire hazard EAU13212 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the veh...

Page 29: ...ter If gaso line spills on your clothing change your clothes EAU13332 NOTICE ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging ...

Page 30: ...ith the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the ...

Page 31: ...tarter choke EAU14213 Seats XVS1100Y Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up To install the passenger seat 1 Insert the projection on the front of the passenger seat into the seat holder as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque Rider seat To re...

Page 32: ...y secured before riding EAU14201 Seats XVS1100AY Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up To install the passenger seat 1 Insert the projection on the front of the passenger seat into the holder as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque 1 Bolt 2 ...

Page 33: ...ons on the front of the rider seat into the holders as shown place the seat in the origi nal position and then install the bolt 2 Install the passenger seat TIP Make sure that the seats are properly secured before riding Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf 1 Projection 2 Seat holder 1 Bolt 1 Projection 2 Seat holder U3B823E0 book Page 15 Wednesday November 12 2008 2 08 ...

Page 34: ...to the helmet hold er since the helmet may hit objects causing loss of control and possibly an accident EWA10161 EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 1 Helmet holder 2 Unlock 1 Helmet holder 2 Unlock 1 2 1 Storage compartment...

Page 35: ...at ed under the rider seat and is equipped with a spring preload adjusting ring NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the rider seat See page 4 13 2 Remove each quick fastener from the ignitor unit panel by pushing the center in with a screwdriver then pulling the fastener out 1 St...

Page 36: ...s pension turn the adjusting ring in direction b Align the appropriate notch in the adjusting ring with the po sition indicator on the shock absorber Use the special wrench in cluded in the owner s tool kit to make the adjustment XVS1100Y XVS1100AY 1 Ignitor unit panel 1 Quick fastener 2 Mudguard 1 Quick fastener 2 Mudguard 1 2 1 Spring preload adjusting ring 2 Position indicator 3 Special wrench ...

Page 37: ...absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly ...

Page 38: ...ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibil...

Page 39: ...is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if per...

Page 40: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch...

Page 41: ...in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points U3B823E0 book Page 1 We...

Page 42: ... lever free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 7 19 7 20 7 21 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessa...

Page 43: ...t operation is smooth Lubricate pedal pivoting points if necessary 7 23 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switch...

Page 44: ...tor light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 13 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engin...

Page 45: ... Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position See page 6 4 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 13 5 Start the engine by pushing the start switch If the engine fails to start release t...

Page 46: ...e key is turned to ON then go off have a Yamaha dealer check the elec trical circuit 6 After starting the engine move the starter choke back halfway NOTICE For maximum engine life always warm the engine up before starting off Never accel erate hard when the engine is cold ECA11131 7 When the engine is warm turn the starter choke off TIP The engine is warm when it responds normally to the throttle ...

Page 47: ...ly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and...

Page 48: ...uld read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17042 0 1000 km 0 600 mi Avoid prolon...

Page 49: ... the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U3B823E0 book Page 6 Wednesday November 12 2008 2 08 PM ...

Page 50: ... vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death S...

Page 51: ...ial tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust 5 Air filter element Clean Replace 6 Clutch...

Page 52: ...k air pressure Correct if necessary 13 Wheel bearings Check bearing for looseness or damage 14 Swingarm Check operation and for exces sive play Lubricate with lithium soap based grease Every 50000 km 30000 mi 15 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 12000 mi 16 Chassis fasteners Make sure that all nuts bolts and scre...

Page 53: ...r oil leak age 24 Shock absorber as sembly Check operation and shock ab sorber for oil leakage 25 Rear suspension re lay arm and con necting arm pivoting points Check operation Lubricate with lithium soap based grease 26 Carburetors Check starter choke operation Adjust engine idling speed and synchronization 27 Engine oil Change Check oil level and vehicle for oil leakage 28 Engine oil filter ele ...

Page 54: ... Check oil level and vehicle for oil leakage Change 30 Front and rear brake switches Check operation 31 Moving parts and cables Lubricate 32 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 33 Muffler and exhaust pipe Check the screw clamp s for looseness 34 Lights signals and switches Chec...

Page 55: ...n install the bolt EAU19552 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a...

Page 56: ...sary To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available wh...

Page 57: ...at the bottom left side of the crank case TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used...

Page 58: ...ge If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10400 If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 7 Turn the engine off and then check the oil level and correct it...

Page 59: ... final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Install the oil filler bolt and then tighten it to the specified torque To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler ...

Page 60: ... cover by removing the bolts 2 Pull the air filter element out 3 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 4 Insert the air filter element into the air filter case as shown NOTICE Make sure that the air filter ele ment is properly seated in the air filter c...

Page 61: ...owl edge may result in poor perfor mance of or damage to the engine EAU21340 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment TIP The engine is warm when it quickly responds to the throttle A diagnostic ta...

Page 62: ...heck the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle stop screw Engine idl...

Page 63: ...r car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately an...

Page 64: ...ferent which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd EAU32654 Tires XVS1100AY To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before ea...

Page 65: ...Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Tire information This motorcycle is equipped with cast wheels and tubeless tires Tire air pressure ...

Page 66: ...after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU21992 Cast wheels XVS1100AY To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamah...

Page 67: ...rection a To decrease the clutch lever free play turn the adjusting bolt in direction b 3 Tighten the locknut TIP If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism 1 Valve stem nut 2 Valve stem locknut Tightening torques Valve stem nut 1 5 Nm 0 15 m kgf 1 1 ft lbf Valve stem locknut...

Page 68: ...usting screw in direc tion b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in th...

Page 69: ...n b EAU22321 Checking the front and rear brake pads Front brake Rear brake The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart Each brake pad is provided with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicat...

Page 70: ...ecommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and m...

Page 71: ... the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer sheath may interfere with proper ca ble operation and will cause the in ner cable to rust Replace a damaged cable as soon as possible to prevent unsafe c...

Page 72: ...u bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U3B823E0 book Page 23 Wednesday November...

Page 73: ... and distract the operator re sulting in a possible loss of control EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart EAU23250 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubricat...

Page 74: ... fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a s...

Page 75: ...empt to remove the battery cell seals as this would permanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL...

Page 76: ...if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA10631 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a VRLA Valve Regu lated Lead Acid battery a spe cial constant voltage battery charger is required Using a conventi...

Page 77: ...using extensive dam age to the electrical system and possibly a fire EWA15131 6 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 7 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Backup fuse for odometer and immobilizer system 2 Spare fuse 3 Headlight fuse 4 Signaling system fuse 5 Ignition fuse 6 Carburetor he...

Page 78: ...E ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coup...

Page 79: ...ary EAU24283 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws XVS1100Y XVS1100AY 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the...

Page 80: ...ce this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear o...

Page 81: ...systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15...

Page 82: ...e spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good...

Page 83: ...r outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and de ...

Page 84: ...riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engi...

Page 85: ...lishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26231 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover NOTICE ECA10810 Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity ...

Page 86: ... from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if necessary correct the tire air pressure and then lift the...

Page 87: ...ecommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 3 00 L 3 17 US qt 2 64 Imp qt With oil filter element replacement 3 10 L 3 28 US qt 2 73 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoli...

Page 88: ...XVS1100AY BRIDGESTONE EXEDRA G702 XVS1100Y BRIDGESTONE EXEDRA G546G Loading Maximum load XVS1100AY 203 kg 448 lb XVS1100Y 200 kg 441 lb Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front XVS1100AY 225 kPa 2 25 kgf cm 33 psi XVS1100Y 200 kPa 2 00 kgf cm 29 psi Rear XVS1100AY 250 kPa 2 50 kgf cm 36 psi XVS1100Y 225 ...

Page 89: ...attage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 5 0 W 21 0 W 1 Front turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 Auxiliary light XVS1100AY 12 V 4 0 W 1 Meter lighting 14 V 1 4 W 2 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Oil level warning light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning...

Page 90: ...FORMATION EAU26381 Key identification number XVS1100Y XVS1100AY The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided 1 Key identification number 1 Key ...

Page 91: ...6570 Motorcycle noise regulation for Australia TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultima...

Page 92: ...rcuit cut off system 4 21 Immobilizer system indicator light XVS1100AY 4 5 Immobilizer system XVS1100AY 4 1 Indicator and warning lights 4 4 K Key identification number 10 1 L Labels location 1 1 Luggage strap holders 4 20 M Main switch steering lock XVS1100AY 4 2 Main switch steering lock XVS1100Y 4 2 Matte color caution 8 1 Model label 10 2 N Neutral indicator light 4 4 Noise regulation for Aust...

Page 93: ...res XVS1100AY 7 15 Tires XVS1100Y 7 14 Tool kit 7 1 Troubleshooting 7 32 Troubleshooting chart 7 33 Turn signal indicator light 4 4 Turn signal light bulb or tail brake light bulb replacing 7 30 Turn signal switch 4 7 V Valve clearance 7 13 Vehicle identification number 10 1 W Wheel bearings checking 7 26 Wheels XVS1100AY 7 17 Wheels XVS1100Y 7 17 U3B823E0 book Page 2 Wednesday November 12 2008 2 ...

Page 94: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2008 05 0 3 2 CR E ...

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