CRANKCASE
5-56
5. Install:
• Lower crankcase “1”
(onto the upper crankcase “2”)
CAUTION:
ECA13980
Before tightening the crankcase bolts,
make sure the transmission gears shift cor-
rectly when the shift drum assembly is
turned by hand.
6. Install:
• Crankcase bolts
NOTE:
• Lubricate the bolts “1”–“10” thread part and
washers with engine oil.
• Lubricate the bolts “11”–“29” thread part and
mating surfaces with engine oil.
• Finger tighten the crankcase bolts.
• M8
×
115 mm bolts: “8”, “9”
• M8
×
85 mm bolts: “1”–“7”, “10”
• M8
×
65 mm bolts: “11”, “12”
• M6
×
80 mm bolt: “28”
• M6
×
65 mm shoulder bolts: “13”, “14”
• M6
×
65 mm bolts: “16”, “20”, “21”
• M6
×
55 mm bolts: “15”, “22”–“27”
• M6
×
45 mm bolts: “17”–“19”
• M6
×
30 mm bolt: “29”
7. Tighten:
• Crankcase bolts “1”–“10”
*Loosen all bolts following the tightening
order and then tighten to specification
torque.
NOTE:
• Lubricate the bolt threads and the bearing
surfaces with engine oil.
• Tighten the bolts in the tightening sequence
cast on the crankcase.
8. Tighten:
• Crankcase bolts “11”–“29”
NOTE:
• Lubricate the bolt threads and the bearing
surfaces with engine oil.
• Tighten the bolts in the tightening sequence
cast on the crankcase.
1
2
2
6
9
8
1
4
3
5
7
10
13
25
26
14
20
12
21
11
15
19
18
16
28
27
17
24 23 22
29
Crankcase bolt (M8
×
115 mm,
M8
×
85 mm)
1st: 20 Nm (2.0 m·kg, 14 ft·lb)
*2nd: 12 Nm (1.2 m·kg, 8.9
ft·lb)
3rd: 45
°
–55
°
4th: 70
°
–80
°
Crankcase bolt (M8
×
65 mm)
24 Nm (2.4 m·kg, 17 ft·lb)
Crankcase bolt (M6)
10 Nm (1.0 m·kg, 7.2 ft·lb)
2
6
9
8
1
4
3
5
7
10
13
25
26
14
20
12
21
11
15
19
18
16
28
27
17
29
24 23 22
Summary of Contents for 2008 YZF-R6X
Page 1: ...SERVICE MANUAL YZFR6X C 13S 28197 10 LIT 11616 21 61 2008 ...
Page 6: ......
Page 8: ......
Page 57: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 4 8 7 6 5 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 3 4 5 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 5 4 3 2 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 1 2 5 4 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 1 3 2 ...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 40 1 Oil pipe 2 Main axle 3 Drive axle ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 4 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 43 A A 2 1 3 4 5 6 7 8 6 13 8 9 15 14 9 10 11 12 ...
Page 76: ...CABLE ROUTING 2 45 EAS20430 CABLE ROUTING ...
Page 78: ...CABLE ROUTING 2 47 60 20 AA BB CC E E B D D B A A C C C ...
Page 80: ...CABLE ROUTING 2 49 ...
Page 82: ...CABLE ROUTING 2 51 ...
Page 84: ...CABLE ROUTING 2 53 ...
Page 86: ...CABLE ROUTING 2 55 ...
Page 88: ...CABLE ROUTING 2 57 ...
Page 90: ...CABLE ROUTING 2 59 A A ...
Page 92: ...CABLE ROUTING 2 61 ...
Page 95: ......
Page 135: ......
Page 206: ...CHAIN DRIVE 4 71 1 2 3 a a New ...
Page 209: ......
Page 240: ...PICKUP ROTOR 5 31 ...
Page 286: ...TRANSMISSION 5 77 ...
Page 300: ...WATER PUMP 6 13 ...
Page 316: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 2 1 2 4 3 4 3 6 4 5 A A ...
Page 323: ......
Page 324: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 330: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 339: ...CHARGING SYSTEM 8 16 ...
Page 340: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 344: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...SIGNALING SYSTEM 8 28 ...
Page 352: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 355: ...COOLING SYSTEM 8 32 ...
Page 356: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 395: ...FUEL INJECTION SYSTEM 8 72 ...
Page 396: ...FUEL PUMP SYSTEM 8 73 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 76 ...
Page 400: ...ELECTRICAL COMPONENTS 8 77 EAS27970 ELECTRICAL COMPONENTS ...
Page 402: ...ELECTRICAL COMPONENTS 8 79 1 5 4 3 2 6 7 8 9 10 12 13 11 14 15 16 17 18 ...
Page 404: ...ELECTRICAL COMPONENTS 8 81 EAS27980 CHECKING THE SWITCHES ...
Page 431: ......
Page 432: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...