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VALVES AND VALVE SPRINGS
5-19
EAS24280
REMOVING THE VALVES
The following procedure applies to all of the
valves and related components.
NOTE:
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, valve seats),
make sure the valves properly seal.
1. Remove:
• Valve lifter “1”
• Valve pad “2”
NOTE:
Make a note of the position of each valve lifter
and valve pad so that they can be reinstalled in
their original place.
2. Check:
• Valve sealing
Leakage at the valve seat
→
Check the valve
face, valve seat, and valve seat width.
Refer to “CHECKING THE VALVE SEATS”
on page 5-21.
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a. Pour a clean solvent “a” into the intake and
exhaust ports.
b. Check that the valves properly seal.
NOTE:
There should be no leakage at the valve seat “1”.
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3. Remove:
• Valve cotters “1”
NOTE:
Remove the valve cotters by compressing the
valve spring with the valve spring compressor
“1” and the valve spring compressor attachment
“2”.
4. Remove:
• Upper spring seat “1”
• Valve spring “2”
• Valve “3”
• Valve stem seal “4”
• Lower spring seat “5”
NOTE:
Identify the position of each part very carefully so
that it can be reinstalled in its original place.
EAS24290
CHECKING THE VALVES AND VALVE
GUIDES
The following procedure applies to all of the
valves and valve guides.
Valve spring compressor
90890-04019
YM-04019
Valve spring compressor attach-
ment
90890-04108
Valve spring compressor adapt-
er 22 mm
YM-04108
Summary of Contents for 2006 YZFR6V
Page 1: ...2006 SERVICE MANUAL YZF R6 V 2C0 28197 E0 ...
Page 6: ......
Page 8: ......
Page 30: ...SPECIAL TOOLS 1 21 ...
Page 59: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 28 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 3 4 8 7 6 5 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 5 4 3 2 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 1 2 5 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 1 3 2 ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 42 1 Oil pipe 2 Main axle 3 Drive axle ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 43 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 4 ...
Page 76: ...COOLING SYSTEM DIAGRAMS 2 45 A A 2 1 3 4 5 6 7 8 6 13 8 9 15 14 9 10 11 12 ...
Page 86: ...CABLE ROUTING 2 55 A 3 1 2 3 C B ...
Page 88: ...CABLE ROUTING 2 57 1 2 4 5 6 7 8 9 10 11 12 12 3 A C E B D 2 3 7 8 9 12 ...
Page 92: ...CABLE ROUTING 2 61 ...
Page 95: ......
Page 132: ...ELECTRICAL SYSTEM 3 37 ...
Page 207: ...CHAIN DRIVE 4 72 1 2 3 a a New ...
Page 208: ...CHAIN DRIVE 4 73 ...
Page 243: ...PICKUP ROTOR 5 32 ...
Page 302: ...WATER PUMP 6 11 ...
Page 316: ...AIR INDUCTION SYSTEM 7 13 EAS27040 AIR INDUCTION SYSTEM 2 1 2 4 3 4 3 6 4 5 A A ...
Page 323: ......
Page 329: ...IGNITION SYSTEM 8 6 ...
Page 339: ...CHARGING SYSTEM 8 16 ...
Page 351: ...SIGNALING SYSTEM 8 28 ...
Page 355: ...COOLING SYSTEM 8 32 ...
Page 395: ...FUEL INJECTION SYSTEM 8 72 ...
Page 399: ...FUEL PUMP SYSTEM 8 76 ...
Page 408: ...IMMOBILIZER SYSTEM 8 85 a Light on b Light off ...
Page 409: ...IMMOBILIZER SYSTEM 8 86 ...
Page 412: ...ELECTRICAL COMPONENTS 8 89 1 5 4 3 2 6 7 8 9 10 12 13 11 14 15 16 17 ...
Page 434: ...ELECTRICAL COMPONENTS 8 111 ...
Page 441: ......
Page 442: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...