Yamaha 2006 FJR1300AS, Service Manual

Page: 68 / 150

SHIFT ACTUATOR AND SHIFT ROD
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ET2D21007
REMOVING THE SHIFT ACTUATOR
1. Remove:
• Shift actuator
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a. Pass a suitable 5 mm diameter rod “1”
through the holes in the rear shift arm and
shift actuator to secure the shift rod.
b. Remove the shift rod “2”.
CAUTION:
EC2D21001
Do not loosen the rear shift arm bolt “3”
when removing the shift rod, otherwise the
rear shift arm and shift actuator could be-
come misaligned, preventing the shift rod
from being installed correctly during assem-
bly.
c. Pull out the rod from the holes.
d. Disconnect the shift actuator sensor coupler
and shift actuator motor coupler.
e. Remove the shift actuator front bolt “4”, and
then remove the rear bolt “5”.
f. Remove the shift actuator.
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ET2D21008
CHECKING THE SHIFT ROD
1. Check:
• Shift rod operation
Rough movement
→
Replace.
2. Check:
• Shift rod groove
Groove and end of rod cover are not aligned
→
Replace.
3. Check:
• Shift rod
Bends
→
Replace.
ET2D21009
INSTALLING THE FOOT SHIFT SWITCH
1. Lubricate:
• Washers
• Shift pedal pivot
• Spring
• Ball
• Wave washer
• Shift pedal spring
• Shift pedal projection
2. Install:
• Washer “1”
• Spring “2”
• Ball “3”
• Shift pedal “4”
(to the left footrest assembly)
• Washer “5”
• Wave washer “6”
• Shift pedal pivot “7”
• Shift pedal pivot bolt
3
1
2
5
4
1. Shift rod groove
2. End of shift rod cover
Recommended lubricant
Lithium-soap-based grease
1
2
2