SPEC
MAINTENANCE SPECIFICATIONS
2-4
Model
TZR50 / X-POWER
Cylinder head:
Max. waparge
0.03 mm
* Lines indicate straightedge measurement.
Cylinder:
Bore size
40,293 ~40,312 mm
<Limit> <40.4mm>
Taper limit
0.05 mm
Out of round limit
0.01 mm
Piston:
Piston size “D”
40.237 ~ 40.257 mm
Measurement point “*”
12 mm
Piston to cylinder clearance
0.049 ~0.062 mm
<Limit> <0.1 mm>
1st oversize
40.60 mm
2nd oversize
40.80 mm
Rings:
Top ring
Chrome plated type
B = 1.2 mm
T = 1.6 mm
Second ring
Chromed type
B = 1.2 mm
T = 1.6 mm
End gap (installed)
Top ring
0.15 ~ 0.30 mm
2nd ring
0.15 ~ 0.30 mm
Side clearance
Upper ring
0.03 ~ 0.06 mm
2nd ring
0.03 ~ 0.06 mm
MAINTENANCE SPECIFICATIONS
ENGINE
*
Summary of Contents for 2003 TZR50
Page 1: ...SERVICE MANUAL TZR50 X POWER 03 5WX AE1 03 ...
Page 7: ...GEN INFO 1 ...
Page 17: ......
Page 18: ...SPEC 2 ...
Page 38: ......
Page 39: ...INSP ADJ 3 ...
Page 78: ...ENG 4 ...
Page 122: ......
Page 123: ...COOL 5 ...
Page 136: ...CARB 6 ...
Page 144: ......
Page 145: ...CHAS 7 ...
Page 197: ......
Page 198: ...ELEC 8 ...
Page 200: ......
Page 201: ...ELEC ELECTRICAL DIAGRAM 8 2 ELECTRICAL DIAGRAM ...
Page 211: ...ELEC CHARGING SYSTEM 8 12 CHARGING SYSTEM CIRCUIT DIAGRAM ...
Page 216: ......
Page 217: ...ELEC LIGHTING SYSTEM 8 18 LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Page 227: ...ELEC SIGNALING SYSTEM 8 28 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 244: ......
Page 245: ...ELEC COOLING SYSTEM 8 46 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 250: ......