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OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL

YAMADA AIR

YAMADA AIR

YAMADA AIR

YAMADA AIR----OPERATED DIAPHRAGM PUMPS

OPERATED DIAPHRAGM PUMPS

OPERATED DIAPHRAGM PUMPS

OPERATED DIAPHRAGM PUMPS

NDP-5 series

DP-10/12 series

NDP-10/12 series

NDP-15 series

NDP-20 series

NDP-25 series

NDP-40 series

NDP-50 series

NDP-80 series

DP-F series

Doc. No.

NDP002U-18

Issue

1998-6

Revised

2008-12

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Summary of Contents for NDP-5 series

Page 1: ...YAMADA AIR OPERATED DIAPHRAGM PUMPS OPERATED DIAPHRAGM PUMPS OPERATED DIAPHRAGM PUMPS OPERATED DIAPHRAGM PUMPS NDP 5 series DP 10 12 series NDP 10 12 series NDP 15 series NDP 20 series NDP 25 series...

Page 2: ...YAMADA CORPORATION will keep on file for review for following Technical documentation operating instructions as required plans description of measures designed to ensure conformity other technical doc...

Page 3: ...lypropylene or fluorine resin depending on the model you have selected according to the type of fluid to be pumped The diaphragms are made of a plastic material suitable for the model For safe operati...

Page 4: ...one of these pumps depending upon the casing material of the model you are using is as follows Metal casing aluminum stainless steel forged iron 0 7MPa 7kgf cm2 Plastic casing polypropylene fluorine r...

Page 5: ...near the place of installation of this product should be properly insulated to prevent conduction with each other Do NOT operate heating devices that create flames or have heating filaments anywhere...

Page 6: ...g the product or leakage of fluid When working in the vicinity of pumping of fluid with this product be sure to wear protective gear goggles mask etc When using this product observe the relevant regul...

Page 7: ...n 4 1 Connecting fluid piping 23 4 2 Connecting air piping 24 5 Operation 5 Operation 5 Operation 5 Operation 5 1 Method of operation 25 5 2 Flow adjustment 25 5 3 Shutdown 26 5 4 Releasing the pressu...

Page 8: ...CS14 PPG PVDF ACETAL Diaphragm PTFE Flat Valve SUS316 PTFE O Ring PTFE Valve Seat SUS316 PPG PVDF ACETAL Center Disk A5056 SUS316 PPG SUS304 PVDF SUS304 ACETAL SUS304 Only PTFE diaphragm is setup in N...

Page 9: ...Diaphragm CR NBR PTFE TPEE TPO EPDM Ball O Ring CR NBR NBR PTFE PTFE EPDM EPDM Valve Seat SUS316 Center Disk SUS316 Polypropylene type Drum type B B B B Type BPC BPN BPT BPH BPS BPE Switching Portion...

Page 10: ...0 BPC NDP 10 BPN NDP 10 BPT NDP 10 BPS NDP 10 BPH NDP 10 BPE Polypropylene type Type BPC BPN BPT BPH BPS BPE Switching Portion PPS Fluid contact Portion ADC12 Diaphragm CR NBR PTFE TPEE TPO EPDM Ball...

Page 11: ...teel type Type BSC BSN BST BSH BSS BSE Switching Portion PPS Fluid contact Portion SCS14 Diaphragm CR NBR PTFE TPEE TPO EPDM Ball O Ring CR NBR NBR PTFE PTFE EPDM EPDM Valve Seat SUS316 Center Disk SU...

Page 12: ...S BAH Switching Portion ADC12 Fluid contact Portion ADC12 ADC12 AC2A SGP Diaphragm CR NBR EPDM FPM PTFE TPO TPEE Ball O Ring CR NBR NBR EPDM FPM PTFE EPDM PTFE Valve Seat SMS1025 Center Disk SUS316 A5...

Page 13: ...BPH BPS BVS Switching Portion ADC12 Fluid contact Portion PPG PVDF Diaphragm CR NBR EPDM FPM PTFE TPEE TPO Ball O Ring CR NBR NBR EPDM FPM PTFE PTFE EPDM Valve Seat PPG PVDF Center Disk PPG SUS303 PV...

Page 14: ...SC BFC BSN BFN BSE BFE BSV BFV BST BFT BSH BFH BSS BFS Switching Portion ADC12 Fluid contact Portion SCS14 Diaphragm CR NBR EPDM FPM PTFE TPEE TPO Ball O Ring CR NBR NBR EPDM FPM PTFE PTFE EPDM Valve...

Page 15: ...BSE BFE BSV BFV BST BFT BSH BFH BSS BFS Switching Portion ADC12 Fluid contact Portion SCS14 FC250 Diaphragm CR NBR EPDM FPM PTFE TPEE TPO Ball O Ring CR NBR NBR EPDM FPM PTFE PTFE EPDM Valve Seat CR...

Page 16: ...iron type Type BSC BFC BSN BFN BSE BFE BSV BFV BST BFT BSH BFH BSS BFS Switching Portion ADC12 Fluid contact Portion SCS14 Diaphragm CR NBR EPDM FPM PTFE TPEE TPO Ball O Ring CR NBR NBR EPDM FPM PTFE...

Page 17: ...luorine resin type Type 5F 10F 20F 25F 38F Switching Portion PPS PP PE PP Fluid contact Portion PTFE Diaphragm PTFE Ball O Ring PTFE Valve Seat PTFE Center Disk PFA SUS316 List of accessories List of...

Page 18: ...encer nipple see the appearance drawings on 1 Names of parts and materials after p 8 With some models these are already installed CAUTION CAUTION CAUTION CAUTION All of the connection parts are capped...

Page 19: ...2 Installing the pump 3 2 Installing the pump 1 Decide where the pump should be installed and secure a suitable space see Fig 3 1 A to D Note Note Note Note Try to keep the suction lift as short as po...

Page 20: ...specifications on p 26 When pumping a hazardous fluid hot flammable strong acid etc provide protective measures installation of a pit or sensors etc in consideration of possible leakage of fluid and p...

Page 21: ...vironment such as gases in the air or the surrounding fixtures it may be a cause of fire or electric shock 3 3 3 3 3 3 3 3 1 1 1 1 Use in potentially explosive atmospheres Use in potentially explosive...

Page 22: ...operate the pump without a ground wire or otherwise not properly grounded friction caused by some fluids flowing inside the casing may generate static electricity Also depending on the type of fluid b...

Page 23: ...urries indicated in the main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction If depending upon the place of pump installation the...

Page 24: ...the piping and peripheral equipment Note Note Note Note So that sufficient air can be supplied to meet the needs of the pump the diameter of the piping should be the same as the diameter of the suppl...

Page 25: ...ed turbine oil none addition class 1 turbine oil equivalent ISO VG 32 grade for lubricants Do not apply lubricants more than required and also do not use any other lubricants which designated on this...

Page 26: ...such as bending of the center rod After finishing your work purge the remaining fluid from the pump see 6 Method of cleaning on p 27 5 4 Releasing the pressure 5 4 Releasing the pressure 5 4 Releasin...

Page 27: ...m the discharge side and attach different hoses to the suction side and the discharge side for cleaning 4 Be ready with a vessel with cleaning solution select cleaning solution appropriate for the typ...

Page 28: ...ck and clean 8 2 Pump runs but fluid does not come out 8 2 Pump runs but fluid does not come out 8 2 Pump runs but fluid does not come out 8 2 Pump runs but fluid does not come out Cause Cause Cause C...

Page 29: ...rregular vibration 8 7 Irregular vibration 8 7 Irregular vibration Cause Cause Cause Cause Action to be taken Action to be taken Action to be taken Action to be taken The supply air pressure is too hi...

Page 30: ...ating Ambient Temperature Range Fluid Temp 0 100 C 32 212 F 0 60 C 32 140 F Operating Noise 72dB Weight 1 6kg 2 7kg 1 4kg 1 7kg DP DP DP DP 10 10 10 10 12 12 12 12 series series series series DP 10 12...

Page 31: ...3 kg NDP NDP NDP NDP 15 series 15 series 15 series 15 series NDP 15 Type BA BS FP FVT FDT Nominal Diameter 1 2 15mm Suction Port Fluid Connection Discharge Port Rc1 2 E C Countries BSP1 2 Other Countr...

Page 32: ...0 70 C 32 158 F EPDM 20 80 C 1 176 F TPEE TPO PTFE 0 100 C 32 212 F FPM 10 120 C 14 248 F 0 60 C 32 140 F Operating Noise 89dB 89dB Weight 9 0kg 11 2kg 1 14 0kg 8 0kg 1 Drum type NDP NDP NDP NDP 25 me...

Page 33: ...40 Type BA BAT BS BST BF BFT BP BV BPT BVT Nominal Diameter 1 1 2 40mm Suction Port Fluid Connection Discharge Port Equivalent to JIS flange 10K40A Rc1 1 2 Equivalent to JIS flange 10K40A Supply Port...

Page 34: ...6 F TPEE TPO PTFE 0 100 C 32 212 F FPM 10 120 C 14 248 F 0 60 C 32 140 F PP 0 80 C 32 176 F PVDF Operating Noise 82dB 82dB Weight 36kg 63kg 64kg 37kg 42kg NDP NDP NDP NDP 80 series 80 series 80 series...

Page 35: ...2 0 7MPa 2 7kgf cm2 Maximum Discharge Pressure 0 5MPa 5kgf cm2 0 7MPa 7kgf cm2 Discharge Volume Stroke 13mL 65mL 150mL 400mL 700mL Maximum Discharge Volume 10L min 25L min 50L min 90L min 95L min Maxi...

Page 36: ...nd dimensions 10 2 1 NDP 10 2 1 NDP 10 2 1 NDP 10 2 1 NDP 5 series 5 series 5 series 5 series NDP NDP NDP NDP 5FAT 5FAT 5FAT 5FAT NDP NDP NDP NDP 5FST 5FST 5FST 5FST NDP NDP NDP NDP 5FPT FVT 5FPT FVT...

Page 37: ...12 10 12 series series series series DP DP DP DP 10 10 10 10 12 12 12 12BA BA BA BA DP DP DP DP 10 10 10 10 12 12 12 12BS BS BS BS DP DP DP DP 10 10 10 10 12 12 12 12BP BP BP BP BSP for DP12 BSP for...

Page 38: ...DP 10 10 10 10 12 12 12 12BS BS BS BS 10 2 3 NDP 10 2 3 NDP 10 2 3 NDP 10 2 3 NDP 10 10 10 10 12 12 12 12 series series series series N N N NDP DP DP DP 10 10 10 10 12 12 12 12BP BP BP BP BSP for BDP...

Page 39: ...2 10 2 4 4 4 4 NDP NDP NDP NDP 15 series 15 series 15 series 15 series NDP NDP NDP NDP 15BA 15BA 15BA 15BA NDP NDP NDP NDP 15B 15B 15B 15BS S S S NDP NDP NDP NDP 15FP 15FP 15FP 15FP FVT FVT FVT FVT F...

Page 40: ...40 10 2 10 2 10 2 10 2 5 5 5 5 NDP NDP NDP NDP 20 series 20 series 20 series 20 series NDP NDP NDP NDP 20BA 20BA 20BA 20BA NDP NDP NDP NDP 20BS 20BS 20BS 20BS NDP NDP NDP NDP 20BP 20BP 20BP 20BP...

Page 41: ...41 B B B BDP DP DP DP 20BA 20BA 20BA 20BA 10 2 10 2 10 2 10 2 6 6 6 6 NDP NDP NDP NDP 25 series 25 series 25 series 25 series NDP NDP NDP NDP 25BA 25BA 25BA 25BA NDP NDP NDP NDP 25BS 25BS 25BS 25BS...

Page 42: ...42 NDP NDP NDP NDP 25BF 25BF 25BF 25BF NDP NDP NDP NDP 25BP 25BP 25BP 25BP NDP NDP NDP NDP 25BV 25BV 25BV 25BV...

Page 43: ...43 10 2 10 2 10 2 10 2 7 7 7 7 NDP NDP NDP NDP 40 series 40 series 40 series 40 series NDP NDP NDP NDP 40BA 40BA 40BA 40BA NDP NDP NDP NDP 40BS 40BS 40BS 40BS NDP NDP NDP NDP 40BF 40BF 40BF 40BF...

Page 44: ...44 NDP NDP NDP NDP 40 40 40 40BP BP BP BP NDP NDP NDP NDP 40BV 40BV 40BV 40BV...

Page 45: ...45 10 2 10 2 10 2 10 2 8 8 8 8 NDP NDP NDP NDP 50 series 50 series 50 series 50 series NDP NDP NDP NDP 50B 50B 50B 50BA A A A NDP NDP NDP NDP 50BS 50BS 50BS 50BS...

Page 46: ...46 NDP NDP NDP NDP 50BF 50BF 50BF 50BF NDP NDP NDP NDP 50BP 50BP 50BP 50BP NDP NDP NDP NDP 50BV 50BV 50BV 50BV NDP NDP NDP NDP 50B 50B 50B 50BV V V V...

Page 47: ...47 10 2 10 2 10 2 10 2 9 9 9 9 NDP NDP NDP NDP 80 series 80 series 80 series 80 series NDP NDP NDP NDP 8 8 8 80B 0B 0B 0BA A A A NDP NDP NDP NDP 80BS 80BS 80BS 80BS...

Page 48: ...48 NDP NDP NDP NDP 80BF 80BF 80BF 80BF NDP NDP NDP NDP 80BP 80BP 80BP 80BP...

Page 49: ...10 10 10 DP DP DP DP F series F series F series F series DP DP DP DP 5F 5F 5F 5F DP DP DP DP 10F PT FEMALE 10F PT FEMALE 10F PT FEMALE 10F PT FEMALE DP DP DP DP 10F JIS 10K 10A 10F JIS 10K 10A 10F JI...

Page 50: ...50 DP DP DP DP 20F PT FEMALE 20F PT FEMALE 20F PT FEMALE 20F PT FEMALE DP DP DP DP 20F JIS 10K 20A 20F JIS 10K 20A 20F JIS 10K 20A 20F JIS 10K 20A DP DP DP DP 25F 25F 25F 25F...

Page 51: ...38F 38F 38F CAUTION CAUTION CAUTION CAUTION Due to improvement or modification of products dimensions are should be changed without prior notice Please contact your dealer or our regional office for d...

Page 52: ...ed until a max of 5Bar Above 60 C max pressure 5Bar Above 60 C max pressure 5Bar Above 60 C max pressure 5Bar Above 60 C max pressure 5Bar 10 10 10 10 3 3 3 3 1 NDP 1 NDP 1 NDP 1 NDP 5 serie 5 serie 5...

Page 53: ...NDP DP DP DP 10 12 10 12 10 12 10 12 series series series series 10 10 10 10 3 3 3 3 4 4 4 4 NDP NDP NDP NDP 1 1 1 15 series 5 series 5 series 5 series 10 10 10 10 3 3 3 3 5 5 5 5 NDP NDP NDP NDP 20...

Page 54: ...54 10 10 10 10 3 3 3 3 6 6 6 6 NDP NDP NDP NDP 25 25 25 25 series series series series 10 10 10 10 3 3 3 3 7 7 7 7 NDP NDP NDP NDP 40 40 40 40 series series series series...

Page 55: ...55 10 10 10 10 3 3 3 3 8 8 8 8 NDP NDP NDP NDP 50 50 50 50 series series series series 10 10 10 10 3 3 3 3 9 9 9 9 NDP NDP NDP NDP 80 80 80 80 series series series series...

Page 56: ...56 10 10 10 10 3 3 3 3 10 10 10 10 DP DP DP DP F F F F series series series series...

Page 57: ...e is to be used Note Note Note Note Method of measurement of performance curve Measuring instruments and procedure Conditions a Supplied air pressure Maintaining preset pressure b Liquid pumped Fresh...

Page 58: ...FAX Sheet Name of your firm Name of person in charge Department Address Telephone Fax MODEL No Product name Product No Date of product Period of use From to SERIAL No Lot No Operating conditions Indo...

Page 59: ...ymbols 12 Warning symbols 12 Warning symbols 12 Warning symbols BEWARE HIGH TEMPERATURE ELECTRIC SHOCK POISON FLAMMABLE CORROSION EXPLOSION General warnings cautions and danger notifications FIRE STRI...

Page 60: ...ized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of norma...

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