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Xylem GOULDS e-AB Series, Instruction Manual

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Xylem GOULDS e-AB Series Instruction Manual Download Page 14

e-AB3 label

www.xylem.com/goulds

A01211C

e-AB3

Packaged Pumping System

2AB33HME08

DRINKING WATER

NSF/ANSI 61 & 372

LISTED

Packaged Pumping System

42UDC

e-SVI nameplate

e-SVI Multistage Pump

      GPM

FT

RPM

www.xylem.com/goulds

HP

PSI

MAX

º MAX

F

DO NOT OPERATE AT CLOSED DISCHARGE

MANUFACTURED IN USA

XYLEM INC. 1 GOULDS DR. AUBURN, NY USA

1

3

5

7

8

2

4

6

1. Catalog number

2. Rated flow

3. Rated head

4. Rated speed

5. Rated horsepower

6. Maximum operating pressure

7. Maximum fluid temperature

8. Pump serial number

3.5  Design and layout

The unit can be fitted with the features required by the application.

3  Product Description

12

Smart Pump Range INSTRUCTION MANUAL

Summary of Contents for GOULDS e-AB Series

Page 1: ...INSTRUCTION MANUAL IM326 Rev 2 Smart Pump Range Variable Speed Pump Unit...

Page 2: ......

Page 3: ...3 4 2 Pump specifications 11 3 5 Design and layout 12 4 Installation 15 4 1 Mechanical installation 15 4 1 1 Installation area 15 4 1 2 Unit installation 15 4 2 Hydraulic installation 16 4 3 Electric...

Page 4: ...6 6 Multi pump configuration parameters 39 6 6 7 Test run configuration 40 6 6 8 Special parameters 41 7 Maintenance 42 7 1 Precautions 42 8 Troubleshooting 43 8 1 Alarm codes 43 8 2 Error codes 43 9...

Page 5: ...cation to the equipment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change t...

Page 6: ...afety equipment Use safety equipment according to the company regulations Use this safety equipment within the work area Hard hat Safety goggles preferably with side shields Protective shoes Protectiv...

Page 7: ...pressurized Make sure that the pump is isolated from the system and that pressure is relieved before you disassemble the pump remove plugs or disconnect piping Never operate a pump without a properly...

Page 8: ...o not dispose of equipment containing electrical components together with domestic waste Collect it separately in accordance with local and currently valid legislation 1 Introduction and Safety 6 Smar...

Page 9: ...fasten the product by removing any screws bolts or straps Use care around nails and straps 4 If there is any issue then contact a sales representative 2 2 Unit handling WARNING Assembled units and the...

Page 10: ...m heat dirt and vibrations NOTICE Protect the product against humidity heat sources and mechanical damage NOTICE Do not place heavy weights on the packed product Ambient temperature Store this product...

Page 11: ...put or the communication bus Controller constant pressure This mode is set as the default operating mode and is used for single pump operating units Cascade serial Cascade synchronous The units are co...

Page 12: ...power factor 8 Rated shaft power kW 9 Rated shaft power HP 10 Rated power speed range 3000 3600rpm 11 Rated efficiency 12 Insulation class 155 F LW155 1 13 NEMA KVA Code 14 Duty S1 Continuous 15 Max...

Page 13: ...8 6 4 3 1 Catalog number 2 Capacity range 3 Rated Hz 4 Pump serial number 5 Rated horsepower 6 Maximum operating pressure 7 Maximum fluid temperature 8 TDH range 9 Rated Speed e SVE nameplate XYLEM IN...

Page 14: ...I MAX MAX F DO NOT OPERATE AT CLOSED DISCHARGE MANUFACTURED IN USA XYLEM INC 1 GOULDS DR AUBURN NY USA 1 3 5 7 8 2 4 6 1 Catalog number 2 Rated flow 3 Rated head 4 Rated speed 5 Rated horsepower 6 Max...

Page 15: ...number Description Tightening torque 15 Nm in lbs 1 Screw 1 4 12 4 2 Terminal box cover 3 Optional module with strip 4 M12 I O cable gland 2 0 17 7 5 M20 cable gland for power supply cables 2 7 23 9...

Page 16: ...0 265 0 512 in 7 0 to 13 0 mm Optional components Table 2 Optional components Component Description Sensors The following sensors can be used with the unit Level sensor RS 485 Module For the connecti...

Page 17: ...ION Environmental ingress protection to ensure the Type 3R IP55 protection index is achieved make sure that the unit is closed correctly Before opening the terminal box cover make sure that there is n...

Page 18: ...valve foot valve on the suction of the pump to make sure that the pump stays primed Install a gate valve to allow maintenance of the controller and pump or of the pressure tank It is advisable to ins...

Page 19: ...Drain tap Pressure tank On the pump delivery side there is a diaphragm pressure tank which gives the possibility of maintaining the pressure inside the piping when the system is not being used The un...

Page 20: ...nations do not guarantee the protection of the unit Check that the following requirements are met The electrical service panel must protect the converter and the pump against short circuit A time lag...

Page 21: ...lbf in 0 8 Nm 26 6 lbf in 3 Nm Control cables External volt free contacts must be suitable for switching 10 VDC NOTICE Install the control cables separate from the power supply cables and the fault s...

Page 22: ...he phase leads Figure 6 on page 20 1 Close the cover 2 and tighten the screws 1 Figure 2 on page 13 Table 6 I O wiring procedure Reference 1 Open the terminal box cover 2 by removing the screws 1 Figu...

Page 23: ...AB3 Figure 7 Connection label Table 7 1 I O terminals Item Terminals Ref Description Notes Fault signal C 4 COM error status relay Closed error Open No error or unit off NO 5 NO error status relay Aux...

Page 24: ...control mode RS 485 port 1 for multi pump systems A1 16 RS 485 port 1 RS 485 1P A GND 17 Electronic GND Communication bus B2 18 RS 485 port 2 RS 485 port 2 RS 485 2N B active only with optional modul...

Page 25: ...External Lack of Water LoW 12 Low water input Default short circuited Lack of water detection enabled LoW 11 Low water reference Communication Bus B2 10 RS 485 port 2 RS 485 port 2 RS 485 2N B active...

Page 26: ...or five minutes Electrical Hazard Frequency converters contain DC link capacitors that can stay charged even when the frequency converter is not energized To avoid electrical hazards Disconnect the AC...

Page 27: ...rol panel description RS001942 Figure 8 Control panel Position number Description Parameter 1 Decrease button 6 2 2 Increase button 6 2 3 START STOP and menu access button 6 2 4 POWER LED 6 3 1 5 Stat...

Page 28: ...view editing Parameter view editing see parameter 6 4 2 saves the value of the parameter long press Main view see parameter 6 4 2 switches to parameter selection Parameters Menu switches to Main Visu...

Page 29: ...tly From green steady to off The unit has not detected a valid Modbus RTU message for at least 5 seconds From green steady to flashing The unit has not been addressed correctly for at least 5 seconds...

Page 30: ...OFF OFF Contacts 11 and 12 see parameter 5 4 are not short circuited Note It has lower display priority than STOP mode STP STOP Pump stopped manually If the pump is switched on after setting P04 OFF...

Page 31: ...Actual Speed 200 10xRPM and corresponding Actual Head of 2 37 bar 200 10xRPM 2 37 BAR after 10 seconds or 200 10xRPM sby Stand by The analog input is configured as speed set P40 ISP or USP the read va...

Page 32: ...lization The value of a parameter may be changed using the buttons or the Modbus and BACnet communication protocols When returning to the Parameter Menu the displayed parameter index is increased auto...

Page 33: ...ased on parameters P58 and P59 This parameter is effective only in control modes MSE or MSY For further information on the calculation of P02 see Par 6 6 3 P03 Regulation Restart Value 0 100 G It defi...

Page 34: ...eferred to P05 P06 when the error Exx happened Example of visualisation E04 K10 d03 U15 P10 2nd error Saves the penultimate error in chronological occurred Other characteristics like P09 P11 3rd error...

Page 35: ...the actual Control Mode ACT the motor starts and the value of P21 becomes the temporary ACT setpoint It can be changed by just entering a new value on P21 without confirming it otherwise it causes imm...

Page 36: ...nce between the pressure setpoint and the pressure feedback signal MSE Hydrovar Controller mode for multiple pumps in Serial Cascade Pumps are managed in series only the last activated pump modulates...

Page 37: ...control of the pump in HCS MSE and MSY modes also see Par 6 6 2 Default 35 s P31 Ramp 4 1 999 G s Adjustment of the slow deceleration time also see Par 6 6 2 Other characteristics as for Ramp 3 P32 R...

Page 38: ...rcentage of the pressure setpoint It is used to define the range of pressures around the setpoint in which the Hydrovar controller uses slow acceleration and deceleration ramps instead of fast ones It...

Page 39: ...ero pressure caused by the tolerance of the sensor itself Procedure 1 Access P44 when the hydraulic system is at 0 pressure no water inside or with the pressure sensor disconnected from the piping the...

Page 40: ...arted Default ERR 6 6 5 RS 485 Interface parameters Parameter name Parameter number Unit of measurement Description P50 Communication protocol MOD BAC This parameter selects the specific protocol on t...

Page 41: ...1 works in continuous mode until this time is reached the switch between this pump and the next is forced On the other hand if the system stops completely due to the setpoint being reached the next s...

Page 42: ...he pump priority value within the multi pump set This parameter displays the following information Pr1 Pr1 Pr3 Pr3 or Pr0 Pr0 where Pr1 PR3 indicate that the pump is communicating with other pumps of...

Page 43: ...Unit of measurement Description P68 Default Values Reload NO rES If set to RES after confirmation this parameter performs a factory reset that reloads the default parameter values P69 Avoid Frequent P...

Page 44: ...y the built in discharge resistors 1 Make sure that the cooling fan and the vents are free from dust 2 Make sure that the ambient temperature is correct according to the limits of the unit 3 Make sure...

Page 45: ...Xylem or the Authorised Distributor A06 LOW alarm Lack of water detection if P48 ALR Check the water level inside the tank A15 EEPROM write failure Data memory damaged Stop the pump for 5 minutes and...

Page 46: ...Distributor E06 Grid voltage error Voltage supply out of operating range Check the voltage the connection of the electric system E07 Motor winding temperature error Motor thermal protection trip Chec...

Page 47: ...power supply network E30 Multi pump protocol error Incompatible multi pump protocol Bring all the units to the same firmware version E44 External analogue reference error External analogue signal miss...

Page 48: ...t Min Max Speed rpm 1200 3600 Leakage Current mA 3 5 I O auxiliar 15VDC power supply mA Imax 40 Fault signal relay 1 x NO Vmax 250 VAC Imax 2 A 1 x NO Vmax 250 VAC Imax 2 A Motor status relay 1 x NO V...

Page 49: ...torage operating 5 95 UR Storage temperature F C 13 149 25 65 Operating temperature F C 4 122 20 50 Air Pollution Pollution Degree 2 Installation altitude a s l ft m 3280 1000 Derating may occur at hi...

Page 50: ...224 2 91 74 6 10 155 E2 B5 5 87 149 B4 B5 2 68 68 0 91 23 B1 8 82 224 6 18 157 B4 10 91 277 4 92 125 4 92 125 0 75 19 B5 2 68 68 2 76 70 E1 2 91 74 6 10 155 E2 B5 1 3 D3 D3 RS001945 Figure 9 Dimension...

Page 51: ...ESM80 HMHB 16 76 7 6 202 3 9 2 29 10 13 2 32 19 14 6 35 49 16 1 10 55 268 3 54 90 3 15 80 3 94 100 4 92 125 ESM80 HMHC 17 42 7 9 20 72 9 4 29 54 13 4 32 63 14 8 36 16 16 4 10 71 272 3 54 90 3 58 91 3...

Page 52: ...uct Xylem maintains relationships with customers integrators and the cybersecurity research community and the Product Security Incident Response Team PSIRT coordinates the collection analysis remediat...

Page 53: ...nment is limited Include physical isolation to protect the environment and equipment therein Ensure strict control over physical access in and out of the customer s facility Report any security relate...

Page 54: ...Optimyze app as a Sensor update pop up option on the screen Mobile App updates are available on the play store and all the customers will be notified about the updates available Mitigates exploitation...

Page 55: ......

Page 56: ...d advanced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of lea...

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