Xylem GOULDS 2GFK2412H, Installation, Operation And Maintenance Manual

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1 Introduction and Safety
1.1 Introduction
Purpose of the manual
The purpose of this manual is to provide the necessary information for
working with the unit. Read this manual carefully before starting work.
Read and keep the manual
Save this manual for future reference, and keep it readily available at
the location of the unit.
Intended use
WARNING:
Operating, installing, or maintaining the unit in any way that
is not covered in this manual could cause death, serious per-
sonal injury, or damage to the equipment and the surround-
ings. This includes any modification to the equipment or use
of parts not provided by Xylem. If there is a question regard-
ing the intended use of the equipment, please contact a Xy-
lem representative before proceeding.
Other manuals
See also the safety requirements and information in the original manu-
facturer's manuals for any other equipment furnished separately for use
in this system.
Description of user and installer symbols
Specific information for personnel in charge of installing
the product in the system (plumbing and/or electrical
aspects) or in charge of maintenance.
Specific information for users of the product.
1.2 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safe-
ty messages and regulations carefully before handling the product.
They are published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not
avoided, will result in death or se-
rious injury
WARNING:
A hazardous situation which, if not
avoided, could result in death or
serious injury
CAUTION:
A hazardous situation which, if not
avoided, could result in minor or
moderate injury
NOTICE:
Notices are used when there is a
risk of equipment damage or de-
creased performance, but not per-
sonal injury.
Special symbols
Some hazard categories have specific symbols, as shown in the follow-
ing table.
Electrical hazard Magnetic fields hazard
Electrical Hazard: CAUTION:
1.3 User safety
All regulations, codes, and health and safety directives must be ob-
served.
The site
• Observe lockout/tagout procedures before starting work on the
product, such as transportation, installation, maintenance, or serv-
ice.
• Pay attention to the risks presented by gas and vapors in the work
area.
• Always be aware of the area surrounding the equipment, and any
hazards posed by the site or nearby equipment.
Qualified personnel
This product must be installed, operated, and maintained by qualified
personnel only.
Protective equipment and safety devices
• Use personal protective equipment as needed. Examples of person-
al protective equipment include, but are not limited to, hard hats,
safety goggles, protective gloves and shoes, and breathing equip-
ment.
• Make sure that all safety features on the product are functioning
and in use at all times when the unit is being operated.
1.4 Ex-approved products
Follow these special handling instructions if you have an Ex-approved
unit.
Personnel requirements
These are the personnel requirements for Ex-approved products in po-
tentially explosive atmospheres:
• All work on the product must be carried out by certified electricians
and Xylem-authorized mechanics. Special rules apply to installa-
tions in explosive atmospheres.
• All users must know about the risks of electric current and the
chemical and physical characteristics of the gas, the vapor, or both
present in hazardous areas.
• Any maintenance for Ex-approved products must conform to inter-
national and national standards (for example, IEC/EN 60079-17).
Xylem disclaims all responsibility for work done by untrained and unau-
thorized personnel.
Product and product handling requirements
These are the product and product handling requirements for Ex-ap-
proved products in potentially explosive atmospheres:
• Only use the product in accordance with the approved motor data.
• The equipment must never run dry during operation. The volute
must be filled with liquid during operation. Dry running during serv-
ice and inspection is only permitted outside the classified area.
• Before you start work on the product, make sure that the product
and the control panel are isolated from the power supply and the
control circuit, so they cannot be energized.
• Do not open the product while it is energized or in an explosive gas
atmosphere.
• Intrinsically safe circuits are normally required for the automatic lev-
el-control system by the level regulator if mounted in zone 0.
• The yield stress of fasteners must be in accordance with the appro-
val drawing and the product specification.
• Do not modify the equipment without approval from an Ex-ap-
proved Xylem representative.
• Only use original Xylem spare parts that are provided by an Ex-ap-
proved Xylem representative.
• The thermal contacts that are fitted to the stator windings must be
connected correctly to a separate motor control circuit and in use.
The thermal contacts shall be connected to a monitoring device,
which disconnects the power supply immediately upon activation.
1 Introduction and Safety
1310 Installation, Operation, and Maintenance Manual 3