Xtreme xr1245 Operation And Safety Manual Download

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Lockout / Tagout

Operation Manual

Do Not Operate - Accident Prevention Tags

Before beginning any maintenance or service, place a Do Not

Operate Tag on both the starter key switch and the steering

wheel, stating that the forklift should not be operated. Do Not

Operate Tags, which can be cut out and used, are included at

the end of this manual. Retain these Tags for use at a later

date.

New or Additional Operators

At the time of original purchase, the purchaser of this forklift

was instructed by the seller on its proper use. If this forklift is

to be used by an employee or is loaned or rented to someone

other than the purchaser, make certain that the new operator

is trained, in accordance with OSHA regulations, and reads and

understands this Operation & Safety Manual before operating

the forklift.

In addition, make sure that the new operator has completed

a walk-around inspection of the forklift, is familiar with all the

labels on the forklift, and has demonstrated the correct use of

all controls.

Lockout/Tagout Procedure

Perform the following procedure to lockout and tag out the

forklift. This procedure, requiring a lock, and danger tags are

to be used whenever the forklift is unsafe for operation or

maintenance.

Removing Forklift From Service

1. Attach “DO NOT OPERATE” tags to steering wheel and

ignition key.

2. Open battery access cover.

3. Set battery disconnect switch to OFF.

4. Lock battery disconnect switch.

5. Attach “DO NOT OPERATE” tag to battery disconnect

switch.

Figure 95. Battery Disconnect Switch

Warning

If forklift is unsafe for operation or maintenance, the defect

or defects must be clearly documented and posted in a

conspicuous place on the forklift. Failure to comply could

result in death, serious injury, or property damage.

Return Forklift to Service

When the forklift has been repaired and made safe for

operation and maintenance, perform the following procedure

to return forklift to service.

1. Remove lock and “DO NOT OPERATE” tag from battery

disconnect switch.

2. Close battery access cover.

3. Remove “DO NOT OPERATE” tags from steering wheel and

ignition key.

Figure 96. DO NOT OPERATE Tag

Lockout / Tagout

Summary of Contents for xr1245

Page 1: ...Chapter Description Operation Manual 1 Operation and Safety Manual PN 24906 003 Tier 4 Final ...

Page 2: ...n Selma California In October 2013 Xtreme became the majority shareholder in Snorkel a global aerial work platform manufacturer which has manufacturing facilities in the US UK New Zealand as well as a global sales distribution network Find out more about Snorkel at www snorkellifts com Xtreme Manufacturing 8350 Eastgate Road Henderson NV 89015 USA Contact Us T 1 800 497 1704 T 1 702 636 2969 F 1 7...

Page 3: ...ents Description Page Operator Seat Controls 33 Weight Suspension Lever 34 Lumbar Support 34 Fore and Aft Adjustment Lever 34 Backrest Angle Adjustment Lever 34 Seat Belt 35 Rear View Mirrors 35 Controls and Indicators 36 Travel Select Lever 36 Gear Select Switch 36 Parking Brake Switch 37 Load Capacity Charts 37 Display Indicators 37 Display Features 39 Turn Signal and Hazard Switches 40 Steering...

Page 4: ...k Positioning Carriage Operation 58 Quick Attach System 59 Load Handling 62 Boom Lift Point 63 Suspended Loads 63 Pick Up a Load 63 Carry a Load 64 Place a Load 64 Load Shift 64 Elevating Personnel 64 Load Capacity Charts 66 Frame Leveling 68 Preventive Maintenance Establishing a Maintenance Program 69 Maintenance Schedule 69 Boom Emergency Lower Down Valve 71 Do Not Operate Accident Prevention Ta...

Page 5: ... safe use of forklift controls in a safe clear area BEFORE you operate this forklift on a work site It is your responsibility to observe applicable laws and regulations and to follow manufacturer s instructions on forklift operation and maintenance Replacement manuals for the XR1245 Reach Forklift can be obtained by contacting our parts department by phone or visiting our website Xtreme Manufactur...

Page 6: ... the safety sign and designate a degree or level of hazard seriousness ThesignalwordsusedinthismanualareDANGER WARNING and CAUTION DANGER Red used with the safety alert symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Orange used with the safety alert symbol indicates a potentially hazardous situation which if not avoided could ...

Page 7: ...e If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructions And Or Loc...

Page 8: ...ehandler Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Parking Brake DO NOT Jump If TelehandlerTips Keep Seat belt ON And Brace Yourself Tip Over Hazard Especially Traveling ...

Page 9: ...ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the forklift Under Occupational Safety and Health Administration OSHA rules employers are required to train workers about hazards re...

Page 10: ... Underground objects could cause death or serious injury Warning Operate the forklift only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and forklifts in the work area Know the rules for movement of people and forklifts on the work site Follow work s...

Page 11: ...afe distance from the forklift to prevent death or serious injury Become familiar with all safety and hazard labels regulations and procedures Make sure all proper safety and hazard labels are attached to the forklift and remain legible A brief description of controls indicators and instruments is provided as a convenience for the operator These descriptions DO NOT provide complete operation instr...

Page 12: ... above horizontal If Remain securely fastened in the seat belt Keep your head body and limbs within the ROPS FOPS structure Brace yourself and hold on firmly Lean away from the point of impact Stay on the forklift and ride out the roll over or tip over the forklift cannot be leveled using the frame sway control do not attempt to raise or place load Reposition forklift or have the surface leveled W...

Page 13: ...y Unstable forklifts can tip over resulting in death serious injury or property damage Keep the forklift stable by following these and other appropriate guidelines Adjust speed for terrain and conditions Avoid obstacles by driving around them rather than over them when possible Start stop travel steer and brake smoothly Load unload and turn the forklift on level ground when possible Slow down for ...

Page 14: ... load or structural damage which could result in death or serious injury Make sure the forklift frame is level before raising and extending the boom Frame sway ing left or right with the boom raised is ex tremely dangerous and can result in death or serious injury Use the frame sway control to level the forklift before raising the boom Reposition the forklift if it cannot be leveled using the fram...

Page 15: ... Forklift Maintenance Warning Follow the manufacturer s instructions for proper maintenance to make sure the forklift continues to meet manufacturer s specifications Failure to properly maintain the forklift can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning any service o...

Page 16: ...xternal contact Flush with water Eyes Flush with water including under the eyelids for at least 15 minutes and get medical attention immedi ately Flushing must begin immediately to avoid per manent eye tissue damage Internal contact Drink large quantities of water or milk to dilute stomach contents Do not induce vomiting Get medical attention immediately Warning Warning Wear eye protection when st...

Page 17: ...ts 5 Crawl out from under the forklift and clear the area of any unnecessary personnel 6 Carefully remove the blocking from each of the four 4 tires and tow the vehicle to a secure location Figure 4 Brake Release Bolts both sides of axle Figure 5 Brake Release Bolt Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from fo...

Page 18: ... Figure 6 Label Legend Left Side Figure 7 Label Legend Right Side 36 INNER BOOM 46 47 45 35 40 38 41 44 26 10 12 37 34 52 10 51 17 3 9 48 25 36 25 53 35 9 42 38 43 44 26 39 10 12 37 7 4 31 27 34 26 34 8 19 6 30 10 51 53 52 33 56 ON CHASSIS BEHIND WHEEL 34 ON CHASSIS ...

Page 19: ...ont View Cab View Figure 8 Label Legend Front Rear View Figure 9 Label Legend Rear 51 53 52 53 10 37 10 3 5 17 16 15 11 21 20 22 28 23 2 1 49 18 58 REAR GLASS 14 13 10 Figure 10 Label Legend Cab 39 25 26 37 10 12 12 32 10 57 50 58 ...

Page 20: ...logo chassis 27 2 18066 001 Caution Crushing Hazard 28 1 18067 100 Frame Sway Handle 29 1 18334 001 Handle Auxiliary Controls 30 1 18069 000 Hydraulic Tank Fluid Level 31 1 18082 001 Warning Injection Hazard 32 2 18083 001 Warning Explosion Hazard 33 1 18086 001 Hydraulic Fluid Use Dexron III 34 4 18090 001 Warning Tip Over Hazard 35 2 18300 001 Warning Falling Hazard 36 2 18312 000 Warning Fallin...

Page 21: ...69 800 497 1704 www XMFG com Parking Brake OFF ON Steering 4W 2W Crab Front and Rear Wheels Must Be Centered Before Engaging Hazard Turn Wiper Wash On Off Boom Rear Front On Off Lights Outriggers Up Down Left Right From outside Las Vegas Nev call Xtreme Manufacturing toll free at 800 497 1704 Please have the correct label number available when you call DIESEL ONLY 18013 002 Ultra Low Sulphur Fuel ...

Page 22: ...Labels Operation Manual 22 7 18015 001 8 18016 001 11 18018 002 12 18019 001 9 18017 001 10 18018 001 ...

Page 23: ...Labels Operation Manual 23 13 18020 001 14 18021 001 17 18025 001 18 18026 001 15 18022 001 16 18023 001 ...

Page 24: ...Labels Operation Manual 24 19 18027 001 20 18031 001 23 18034 000 24 18039 000 21 18032 001 WARNING 22 18033 000 ...

Page 25: ...Labels Operation Manual 25 FULL 18069 000 18334 001 25 18041 001 26 18042 000 29 18334 001 30 18069 000 27 18066 001 28 18067 100 ...

Page 26: ...Labels Operation Manual 26 31 18082 001 32 18083 001 33 18086 001 34 18090 001 35 18300 001 36 18312 000 ...

Page 27: ...Labels Operation Manual 27 37 18315 000 38 18043 000 39 18044 000 40 18046 000 41 18047 000 42 18048 000 ...

Page 28: ...m adjusting forks when carriage is loaded CARRIAGE DAMAGE ONLY ADJUST FORKS WHEN CARRIAGE IS UNLOADED 18331 000 18332 000 DEATH or SERIOUS INJURY could result from improper operation when using tow connection DO NOT EXCEED RATED TOW CAPACITY Max vertical load 500 LBS Max tow capacity 5000 LBS DO NOT ELEVATE BOOM ABOVE 30 WHEN TOWING 49 18331 000 50 18332 000 51 18307 001 ...

Page 29: ...00 LBS PAIR 54 17026 000 55 17030 000 XR1245 LOAD CHART OUTRIGGERS UP STANDARD CARRIAGE P N 17026 000 2 0 FT LOAD CENTER 2 0 FT LOAD CENTER 9 00 0 LBS 7 00 0 LBS 5 50 0 LBS 3 50 0 LBS 2 15 0 LBS 2 60 0 LBS BO O M A N G LE 12 0 00 LBS H G F E D B A C H F B E D C A G 50 55 60 20 65 68 30 25 15 10 5 40 35 0 45 10 5 00 LBS LOAD RATINGS SHOWN ARE FOR VEHICLES EQUIPPED WITH FOAM FILLED TIRES ONLY 6 000 ...

Page 30: ... down electrical panel 12 Volt accessory power outlet Brake oil pressure parking brake axle lock rear wheel alignment declutch indicator transmission range tilt interlock engine warning lights Electric horn and backup alarm Declutch switch Rear view mirror Adjustable seat with seat belt Deluxe suspension seat Boom angle and frame level indicator 3600 visibility Boom angle and frame level indicator...

Page 31: ...ating Weight 32 930 lbs Power Train Engine Perkins 120 hp Fuel Capacity 48 gal Transmission 3 Speed Brakes Inboard Wet Disc Parking Brake SAHR Tires Tires Standard Eq Foam Filled 15 5 x 25 E3 Hydraulics GPM 49 PSI 3 500 Hydraulic Oil Capacity 45 gal Dimensions Length to fork face 265 5 Width 102 Height 97 5 Wheel Base 124 Ground Clearance 14 4 Turning Radius 12 2 Standard Equipment Heavy duty Fram...

Page 32: ...ndicator LED goes off and then turn the key to the START position to crank the en gine After the engine starts release the key Ignition Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Igni...

Page 33: ... Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer the forklift in the corresponding direction Figure 15 Steering Wheel Horn Button Press the horn button to sound the horn Figure 16 Horn Button Operator Seat Controls The operator seat can be adjusted four 4 ways weight suspension lumbar support fore and aft and backrest angle Figure 17 Operator Seat Operator Seat ...

Page 34: ... level desired Figure 18 Weight Suspension Lever Fore and Aft Adjustment Lever Pull the fore and aft adjustment lever outward from the seat to release the seat lock Slide the seat forward or backward to a comfortable location and release the lever to lock the seat in the desired position Figure 20 Fore and Aft Adjustment Lever Backrest Angle Adjustment Lever Pull the backrest angle adjustment leve...

Page 35: ...ile the forklift is moving Keep both hands on the wheel while the forklift is moving to prevent loss of forklift control which could result in death or serious injury Before starting the engine adjust the seat for position and comfort refer to the Operator Seat section of this manual and then adjust the seat belt as follows 1 Grasp the free end of the seat belt located on the left side of the seat...

Page 36: ... NEUTRAL position The operator must raise and move the travelselectleverwhenchangingtotheFORWARDorREVERSE position NOTE The travel select lever must be in the NEUTRAL position to start the forklift NOTE The back up alarm automatically sounds when the travel select lever is in the REVERSE position F R N One 1 rear view mirror is mounted on the right side of the chassis Figure 24 Chassis Mounted Mir...

Page 37: ...oad Capacity Charts Load Capacity Charts are located on the left side of the front control panel Load Capacity Charts are provided to assist the operator in determining how to safely handle loads with the forklift including boom angle height and reach Figure 28 Load Capacity Charts Display Indicators The display allows the operator to view vital engine information and other critical functions incl...

Page 38: ...r the forklift BEFORE placing it into service again Q FUEL GAUGE AND LOW FUEL INDICATOR The fuel gauge indicates the approximate quantity of fuel in the tank The total capacity of the fuel tank is 72 gallons A HIGH HYDRAULIC OIL TEMP The hydraulic oil temperature indicator illuminates when the oil temperature is above 1800 F 820 C If the hydraulic oil temperature indicator illuminates stop and idl...

Page 39: ...a minor engine or ESC fault Refer to the Operation section on Warning Indicators and Fault Codes and the Engine Indica tor Chart Fig 69 U EXHAUST SYSTEM CLEANING ESC INDICATOR The Exhaust System Cleaning ESC Indicator will be displayed when a manual regeneration is recommended or required Refer to the Operation section on Warning Indicators and Fault Codes and the Engine Indicator Chart Fig 69 V H...

Page 40: ...oft button will display data pertaining to maintenance schedules Pressing the MENU button will return to the UTILITIES mode Fig 36 Service Reminders PDM DIAGNOSTICS Pressing the PDM DIAGNOSTICS soft button will display the status of the Power Distribution Module Fig 37 PDM Diagnostics UTILITIES Pressing the UTILITIES soft button will allow access to the Service Reminders Menu REGENERATION MENU Pre...

Page 41: ...of control which could result in death serious injury or property damage Outrigger Control The outrigger toggle switches are used to lower and raise the outriggers The outrigger indicators illuminate when the out riggers are fully extended and on the ground Figure 29 Figure 40 Outrigger Toggle Switches Figure 42 Outriggers Up Figure 41 Outriggers Down Fig 38 Regeneration Menu FAULT CONDITION POP U...

Page 42: ...NOTE The boom control handle is a variable speed control Function speed is proportional to handle movement The more the handle is moved in the appropriate direction the faster the corresponding function will occur NOTE Increasing engine speed can increase boom lift and extend speed NOTE Two 2 boom functions can be performed at the same time by moving the handle into the corner between 2 functions ...

Page 43: ...way Control Handle Function Purpose Frame sway right Move handle right Frame sway left Move handle left NOTE Lock the frame sway by placing the travel select lever in NEUTRAL or applying the service or parking brake NOTE Maximum frame sway is 220 overall or 110 each direction left and right Warning The forklift includes a Frame Sway Override switch Improper use of the Frame Sway Override switch co...

Page 44: ...tters indicate boom extension as it corresponds to the load capacity charts Figure 52 Boom Extend Letters Boom Angle Indicator The boom angle indicator is located on the left side of the boom and is visible from the operator s seat Use the boom angle indicator to determine the boom angle when referring to load capacity charts Refer to the LOAD CAPACITY CHARTS section of this manual for more inform...

Page 45: ...ropriate lifting equipment The Boom Maintenance Stand is an optional safety equipment used to support the boom during any and maintenance activities where the boom is raised and must be stowed during normal operation Boom stand usage while driving or with the boom loaded is not permitted When preparing to set boom stand make sure machine is on a flat level ground and machine has no load on the for...

Page 46: ...the seat belt or mounting hardware is defective it may not properly restrain the operator resulting in death or serious injury DO NOT operate the forklift until the seat belt or mount ing hardware is replaced if worn or damaged The seat belt MUST be worn while operating the fork lift Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perform the pre o...

Page 47: ...arm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a fork lift with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or seri ous injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the forklift when travel...

Page 48: ... carriage fork pins are straight and in place to prevent forks from changing position or coming off the carriage Check front and rear sway cylinders and hoses for leaks or any other damage Check mirrors for cracks cleanliness and proper adjustment Check engine compartment for Loose or damaged belts hoses and radiator fan blades Check electrical connections on rear sway cylinder Bent flanges or any...

Page 49: ...Operate the boom control handle left and right to retract and extend boom Operate the attachment tilt thumb stick up and down to tilt the attachment Operate the sway control handle left and right to frame sway left or right Operate the auxiliary attachment control if an auxiliary attachment is being used Turn work lights on and off Press the horn button to sound the horn Place the travel select le...

Page 50: ... Necessary Figure 57 Check Battery Case and Terminals Figure 59 Check Coolant Reservoir Level Add Coolant if Necessary Figure 60 Store Operation Manual in Protective Case A B DO NOT remove a hydraulic tank filler cap un less it is cool enough to touch with bare hands Warning HOT COOLANT Never remove the radiator cap while the engine is hot The cooling system is under pressure Hot cool ant could ca...

Page 51: ...s or other protrudingparts Landingonunevensurfaces could result in death or serious personal injury 1 Master battery disconnect on 2 Use safe mounting dismounting procedures to enter the operator cab 3 Adjust the operator seat for position and comfort Refer to Seat Adjustment section in this manual 4 Adjust mirrors this may require assistance 5 Adjust the side console control panel 6 Fasten seat b...

Page 52: ...to the START position to crank the engine Caution Release the key immediately once the motor starts If the motor does not start DO NOT crank the starter motor con tinuously for more than 15 seconds Failure to release the key after the motor has started or continuous cranking can damage the starter motor 3 Release key immediately after the engine starts The ignition switch will automatically return...

Page 53: ...ump start the forklift when travel select lever is in gear which can cause the forklift to lurch forward or backward and could result in death serious injury or property damage To avoid injury or death when jump starting with an other forklift make sure the two 2 forklifts are not touching DO NOT allow jump start cable ends to contact each other Connect charged battery positive to stalled battery ...

Page 54: ... up to a loading location Crab Steering Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wheel 2W steering is useful for traveling at higher speeds Two Wheel Front Steering 2W Four wheel 4W steering allows the front wheels to turn in the same direction and the rear wheels to turn in the opposite...

Page 55: ...rklift BEFORE placing it into service again Report all warning indicators and fault codes to a qualified mechanic Ignoring warning indicators or fault codes can cause improper performance which could result in death serious injury or property damage Fault condition dialog boxes will pop up and warning lights on the display will illuminate during critical circumstances Some of these conditions dema...

Page 56: ...cally shutdown in some conditions A steady Engine Shutdown Indicator displayed with the Check Engine Indicator and a flashing Low DEF Level Indicator shows the DEF tank is empty and the engine power is operating at reduced power or limited to idle add DEF immediately WAIT TO START INDICATOR The Wait to Start Indicator is displayed when the key switch is moved to the RUN position Wait until the ind...

Page 57: ... SYSTEM CLEANING ESC INDICATOR The ESC Indicator will be displayed by itself when a manual regeneration is recommended The ESC Indicator will be displayed with the Check Engine Indicator when a manual regeneration is required The engine is operating with reduced power A flashing ESC Indicator will be displayed with the HEST Indicator when the exhaust temperature is elevated due to a manual regener...

Page 58: ...ueling Shut Down Procedure 1 Park forklift on level ground if possible 2 Stop the forklift by applying the service brake pedal 3 Place the travel select lever in NEUTRAL N and set the parking brake to ON engaged 4 Lower the boom and rest carriage on ground 5 Turn the ignition key to OFF and remove the key 6 If the forklift is parked on an incline block the wheels 1 Stop the forklift by applying th...

Page 59: ... liability for any third party attachment that would alter the center of gravity or stability Pintle Hook Death or serious injury could result from im proper operation when using tow connection Do not elevate boom above 30 degrees when towing Do not exceed rated tow capacity 500 lbs vertical load 5 000 lbs tow capacity The Pintle Hook is used for towing trailers and equipment rat ed at or below 5 ...

Page 60: ...ed in matched pairs Block forks should be used in matched sets The maximum load capacity for this forklift is 8 000 lbs The matched pair or set of forks used on this forklift should have total load ratings which equal or exceed 8 000 lbs When the load rating of the forklift differs from the load capacity of the forks the lower value becomes the overall load capacity Fork Ratings Warning DO NOT exc...

Page 61: ...eft To move the forks inward press the lower button 2 on the front control handle or move the auxiliary handle 3 to the right figure 69 Hydraulic attachments have a maximum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 500 psi which is the maximum pressure of the forklift auxiliary hydraulic system...

Page 62: ...mum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 900 psi which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury Warning Figure 75 Quick Attach Lock Lever and Quick Attach Pin Figure 72 Tilt Attachment To Ali...

Page 63: ...aft This provides adequate sup port for the carriage to stand alone 8 Pull out the quick attach pin at the bottom of the quick attach adapter Figure 79 Pull Quick Attach Pin from Attachment and Quick Attach Adapter Figure 80 Lower Attachment to Ground in Level Position 9 Lower the attachment to the ground in a level position 1 Bring the forklift to a complete stop 2 Move the travel select lever to...

Page 64: ...ious injury by electrocution will result from contact with or inadequate clearance with energized power lines or apparatus Never operate the forklift in an area where active overhead power lines overhead or underground cables or other power sources exist Contacttheappropriatepowerorutilitycompanytode energize power lines or take other suitable precautions Danger DO NOT exceed the manufacturer s ra...

Page 65: ...OT exceed rated capacities Any attempt to lift or carry loads in excess of those shown on the load capacity charts could cause forklift tip over loss of load or structural damage which could result in death serious injury or property damage Figure 82 Boom Lift Point 1 Do not exceed the load capacity of the forklift as noted on the load chart 2 Only lift the load vertically and never drag it horizo...

Page 66: ...he Parking Brake switch to ON engaged 3 Use the frame sway control to level the forklift For additional information refer to the Frame Leveling section in this manual Please refer to ANSI ITSDF B56 6 for additional design and operating information regarding elevating personnel Design Requirements For A Personnel Platform 1 Platform floor must have a slip resistant surface located not more than 8 i...

Page 67: ...ition indicated on the machine load chart Preparation and Set Up 1 DO NOT alter or modify the work platform in any manner that is detrimental to its safe use 2 Make sure that the work platform is securely attached to the quick attach or forks Follow the platform manufacturer s instructions 3 Make sure the platform carriage and forks are secured to prevent them from pivoting from side to side 4 Ons...

Page 68: ...rked to warn anyone on the ground that overhead work is being done 3 The platform shall be lowered to ground level for personnel to enter and exit Personnel shall not climb on any part of the rough terrain forklift in attempting to enter and exit 4 Protection must be provided for the personnel on the work platform from pinch points or moving parts while in their normal working position on the plat...

Page 69: ...the forklift 3 The operator determines height of structure where load is to be placed The structure height is 26 2 feet from ground level 4 The operator determines distance from front tires where load will be placed The distance in front of forklift where load will be placed is 19 6 feet 5 Operator reads load capacity chart for attachment carriage to learn it will be safe to place the load at any ...

Page 70: ... the frame sway place the travel select lever in NEUTRAL or apply the service or parking brake NOTE Maximum frame sway is 22 overall or 11 each direc tion left and right A frame level indicator is mounted on the inside upper right corner of the operator s cab The frame level indicator allows the operator to view if the forklift has been positioned in a level condition Always frame sway the forklif...

Page 71: ... fittings Lubricate front and rear axle cylinder pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Replace transmission filter and top off fluid as required Maintenance Schedule Every Day or 8 Hours of Operation See Pre Operation Inspection Checklist After First 50 Hours of Operation Change engine oil and filters Check air filter repl...

Page 72: ...omply with 50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Change wheel end oil Change differential oil Inspect boom chains After Every 1 000 Hours of Operation Check specific gravity of engine coolant Replace transmission fluid and filters Replace hydraulic reservoir air breather Replace hydraulic return line filter Repl...

Page 73: ...his potentially dangerous area 4 If the load is in a position where it can be removed safely completely remove the load from the carriage and or attachment Otherwise leave the load in place 5 Remove boom access cover on back of boom 6 Locate needle valve on extend cylinder Loosen nut on valve then loosen valve with hex wrench 7 Fully retract boom with control handle in cab 8 When boom is fully ret...

Page 74: ...strated the correct use of all controls Lockout Tagout Procedure Perform the following procedure to lockout and tag out the forklift This procedure requiring a lock and danger tags are to be used whenever the forklift is unsafe for operation or maintenance Removing Forklift From Service 1 Attach DO NOT OPERATE tags to steering wheel and ignition key 2 Open battery access cover 3 Set battery discon...

Page 75: ...Lockout Tagout Operation Manual 75 Operation Manual 75 Do Not Operate Tags ...

Page 76: ...Chapter Description Operation Manual 76 8350 EASTGATE ROAD HENDERSON NV 89015 702 636 2969 800 497 1704 www XMFG com PN 24906 003 ...

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