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Xtreme Manufacturing XR630 Operation And Safety Manual Download Page 20

Operation Manual

20

XR630

Labels

Item Qty

Part No. 

Description

1

1

18008-000

DATA PLATE

2

1

10011170

LOAD CHART

3

1

18010-100

LABEL CAUTION SLIP/TRIP

4

1

18011-001

LABEL, ENGINE DAMAGE

5

1

18013-002

LABEL, DIESEL ONLY LOW SULFUR

6

1

18014-002

LABEL, CHECK ENGINE OIL CJ-4

7

1

18015-001

LABEL, CHECK COOLANT

8

1

18016-100

LABEL, CAUTION BURN

9

2

18017-001

LABEL, DANGER CRUSHING

10

1

18018-002

LABEL, DANGER ELECTROCUTION

11

1

18018-100

LABEL, DANGER ELECTROCUTION

12

2

18019-100

LABEL, DANGER CRUSHING

13

1

18020-100

LABEL, WARNING TIP-OVER

14

1

18021-100

LABEL ,DANGER CRUSHING

15

1

18022-001

LABEL, WARNING TIP OVER

16

1

18023-001

LABEL, WARNING WELDING / MOD

17

2

18025-100

LABEL, WARNING FALLING HAZARD

18

1

18026-100

LABEL, WARNING UNRESTRAINED

19

1

18027-001

LABEL, DANGER ROTATING EQUIPMENT

20

1

18031-001

LABEL, WARNING CHECKLIST

21

1

18032-001

LABEL, WARNING IMPROPER USE

Table 1. Labels

Item Qty

Part No. 

Description

22

1

18066-001

DECAL, XRM-CON-4-03*

23

5

18041-100

LABEL, WARNING PINCH POINT

24

1

18081-000

DECAL, XRM-QC-81CA*

25

1

18082-100

LABEL, WARNING INJECTION HAZARD*

26

1

18083-100

LABEL, WARNING EXPLOSION HAZARD

27

1

18086-100

LABEL, DEXRON III

28

1

18086-101

LABEL, DEXRON III

29

4

18090-100

LABEL, WARNING TIP OVER HAZARD*

30

2

18043-000

DECAL, XTREME LOGO

31

1

18232-000

LABEL, RIGGING BOOM RHS

32

4

18300-001

LABEL, WARNING FALLING HAZARD*

33

1

18312-000

LABEL, WARNING FALLING HAZARD*

34

2

18314-000

LABEL, LIFTING POINT

35

4

18315-000

LABEL, TIE DOWN POINT*

36

2

18044-000

XTREME X

37

1

18402-000

BOOM LETTERING ZONES

38

1

18408-000

LABEL, CONTROL JOYSTICK 10010708

39

AR

OPTIONAL - CUSTOM LOGO

40

2

18300-001

WARNING, FALLING HAZARD

41

1

18039-000

BOOM ANGLE INDICATOR

42

3

18042-000

XTREME LOGO (CHASSIS)

Summary of Contents for XR630

Page 1: ...ual Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online PN 24965 000 Rev C August 2020 Deutz Tier 4F ...

Page 2: ...E info xmfg com Service Hotline T 1 702 984 7249 Parts Hotline T 1 702 984 7250 2020 XTREME MANUFACTURING ALL RIGHTS RESERVED Xtreme Manufacturing LLC w www xmfg com is headquartered in Las Vegas Nevada and has fabrication facilities in Selma California In October 2013 Xtreme became the majority shareholder in Snorkel a global aerial work platform manufacturer which has manufacturing facilities in...

Page 3: ...1 Horn Button 31 Table of Contents Description Page Operator Seat 31 Operator Seat Controls 31 Backrest Angle Adjustment Lever 32 Fore and Aft Adjustment Lever 32 Seat Belt 32 Rear View Mirrors 33 Controls and Indicators 33 Travel Select Lever 33 Parking Brake Switch 33 Display Indicators 34 Display Features 36 Light Switches 42 Turn Signal Switch 41 Steering Select Switch 42 Multifunction Joystic...

Page 4: ...ing 62 Boom Lift Point 63 Suspended Loads 63 Pick Up a Load 63 Carry a Load 64 Place a Load 64 Load Shift 64 Load Capacity Charts 64 Preventive Maintenance Establishing a Maintenance Program 66 Maintenance Schedule 66 Boom Emergency Lowering 68 Lockout Tagout Do Not Operate Accident Prevention Tags 69 New or Additional Operators 69 Lockout Tagout Procedure 69 Do Not Operate Tags 70 ...

Page 5: ...te Right side left side front and rear are directional references given from the operator s seat when facing forward Fig 2 Telehandler Direction Orientation Warning Notice FRONT REAR RIGHT LEFT General Replacement Manuals Model Serial Plate Orientation Before operating the Telehandler read this manual com pletely and carefully to understand the safety instructions and the operation of controls and...

Page 6: ...e word or words that call attention to the safety sign and designate a degree or level of hazard seriousness ThesignalwordsusedinthismanualareDANGER WARNING and CAUTION DANGER Red used with the safety alert symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury Danger Signal Words Safety Disclaimer CAUTION Yellow with the safety alert symbol ...

Page 7: ...rate If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructions And Or ...

Page 8: ...Operation Manual 8 XR630 Safety ...

Page 9: ...fication or alter ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the Telehandler Under Occupational Safety and Health Administration OSHA rules employers are required to train wor...

Page 10: ... Electrical cables 3 Sewers Underground objects could cause death or serious in jury Warning Operate the Telehandler only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and Telehandlers in the work area Know the rules for movement of people and Teleha...

Page 11: ...ns and functional tests may require assistance Keep the assistant visible and a safe distance from the Telehandler to prevent death or se rious injury Become familiar with all safety and hazard la bels regulations and procedures Make sure all proper safety and hazard labels are at tached to the Telehandler and remain legible A brief description of controls indicators and instruments is provided as...

Page 12: ...ting directives and or local or state codes might require a greater distance Know the maximum height and reach of this Telehan dler Warning Use of the frame sway control with the boom raised above horizontal could cause tip over resulting in death or injury Always use the frame sway control to level the Telehandler BEFORE raising the boom above horizontal If the Telehandler cannot be leveled using...

Page 13: ... to the next lower gear Improper use of the gear select lever could cause transmission damage or Telehandler tip over roll over and result in death or seri ous injury Operate the Telehandler for maximum stability Unstable Telehandlers can tip over resulting in death serious injury or property damage Keep the Telehandler stable by following these and other appropriate guidelines Adjust speed for te...

Page 14: ...ng and traveling with a load could result in death serious injury or property damage DO NOT exceed Telehandler capacity of 6 000 pounds 2 721 5 kilograms The total rated capacity of the forks be ing used must equal or exceed Telehandler capacity Forks can bend or break causing loss of load and possible death or serious injury DO NOT exceed the manufacturer s rated load for any auxiliary attachment...

Page 15: ...s required Telehandler Maintenance Warning Follow the manufacturer s instructions for proper maintenancetomakesuretheTelehandlercontinuestomeet manufacturer s specifications Failure to properly maintain the Telehandler can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning an...

Page 16: ...birth defects or other reproductive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when connecting jump start cables Improper jump start procedures could cause the battery to explode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the...

Page 17: ...parking brake then stop Fig 3 Parking Brake Screw Location At The Front Of The Front Axle Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from vehicle roll away A B A B 1 Block all four wheels to prevent the vehicle from moving once the parking brake is disabled 2 Position the towing vehicle in place Attach any chain ne...

Page 18: ... Fig 5 Label Legend Left Side and Front Left Fig 6 Label Legend Right Side and Engine Compartment 41 39 11 34 12 5 INNER BOOM 37 30 30 33 8 42 10 12 22 10 23 Labels 9 23 40 33 36 12 42 47 3 17 10 14 10 13 34 26 4 8 40 9 23 36 7 19 10 14 10 13 35 34 23 27 25 ...

Page 19: ...630 Labels Labels Rear Right Quarter View Cab View Fig 7 Label Legend Rear Fig 9 Label Legend Cab Rear Left Quarter View 34 35 12 10 15 11 18 28 46 34 10 12 35 46 Front View 34 35 35 Fig 8 Label Legend Front 28 28 28 2 23 10 ...

Page 20: ... 001 LABEL DANGER ROTATING EQUIPMENT 20 1 18031 001 LABEL WARNING CHECKLIST 21 1 18032 001 LABEL WARNING IMPROPER USE Table 1 Labels Item Qty Part No Description 22 1 18066 001 DECAL XRM CON 4 03 23 5 18041 100 LABEL WARNING PINCH POINT 24 1 18081 000 DECAL XRM QC 81CA 25 1 18082 100 LABEL WARNING INJECTION HAZARD 26 1 18083 100 LABEL WARNING EXPLOSION HAZARD 27 1 18086 100 LABEL DEXRON III 28 1 1...

Page 21: ... 6 18014 002 CHECK ENGINE OIL 18014 002 Minimum Oil Specification API CJ 4 or higher 2 10011170 REACH FT HEIGHT FT 5 0 25 20 15 10 0 5 10 15 20 25 30 35 G F E D C B A G F E D C B A 50 45 40 35 30 25 20 15 10 5 0 B O O M A N G L E 55 60 65 68 1 3 0 0 L B S 1 5 5 0 L B S 2 2 0 0 L B S 3 2 0 0 L B S 4 1 0 0 L B S 4 5 0 0 L B S 6 0 0 0 L B S XR630 LOAD CHART STANDARD CARRIAGE 3 000 LBS AT 24 IN MIN CA...

Page 22: ...Operation Manual 22 XR630 Labels 7 18015 001 8 18016 100 18016 100 10 18018 002 12 18019 100 18019 100 9 18017 001 11 18018 100 18018 100 ...

Page 23: ...Operation Manual 23 XR630 Labels 13 18020 100 18020 100 14 18021 100 18021 100 17 18025 100 18025 100 18 18026 100 18026 100 15 18022 001 16 18023 001 ...

Page 24: ...Operation Manual 24 XR630 Labels 19 18027 001 20 18031 001 23 18041 100 18041 100 21 18032 001 WARNING 22 18067 100 ...

Page 25: ...Operation Manual 25 XR630 Labels 18082 100 18083 100 18086 100 18090 100 25 18082 100 29 18090 100 26 18083 100 27 18086 100 18086 101 28 18086 101 30 18043 000 ...

Page 26: ...Operation Manual 26 XR630 Labels 18315 000 18402 000 35 18315 000 37 18402 000 18314 000 34 18314 000 33 18312 000 31 18232 000 32 18300 001 36 18044 000 ...

Page 27: ...the engine control systems are not allowed to shutdown properly 39 18412 000R01 18408 001 AUX CONTROL AUX CONTROL FORK TILT DOWN FORK TILT UP JOYSTICK ENABLE BOOM RETRACT SWAY LEFT BOOM EXTEND SWAY RIGHT SWAY ENABLE BOOM LOWER BOOM RAISE 18408 001 AUX CONTROL AUX CONTROL FORK TILT DOWN FORK TILT UP JOYSTICK ENABLE BOOM RETRACT SWAY LEFT BOOM EXTEND SWAY RIGHT SWAY ENABLE BOOM LOWER BOOM RAISE 40 1...

Page 28: ...ouch Screen Display Easy access drop down electrical panel 12 Volt accessory power outlet Electric horn and backup alarm Rear view mirror Adjustable seat with seat belt Boom angle indicator Tires Air filled Hydraulics Auxiliary hydraulic circuit with quick attach Multifunction boom control handle Features Optional Equipment Feature Description Options Enclosed cab with heat Enclosed cab with heat ...

Page 29: ...t a t s o r d y H n o i s s i m s n a r T Brakes Inboard Wet Disc Parking Brake SAHR Tires Tires Standard Tire Size Air Filled 12 50 x 18 Hydraulics GPM 26 PSI 3 200 Hydraulic Oil Capacity 50 gal Dimensions e c a f k r o f o t h t g n e L 16 3 Width 78 Height 84 Wheel Base 116 5 2 3 1 e c n a r a e l C d n u o r G Turning Radius 11 Standard Equipment Heavy duty Frame Chassis Frame Sway Heavy duty ...

Page 30: ...gnition Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Ignition switch will automatically return to the RUN position Accessory Outlet A 12 Volt accessory outlet is provided as a power sou...

Page 31: ...e front 2 wheels Fig 13 Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer the Telehandler in the corresponding direction Fig 14 Steering Wheel Horn Button Press the horn button to sound the horn Fig 15 Horn Button Operator Seat Controls The operator seat can be adjusted two 2 ways fore and aft and backrest angle Fig 16 Operator Seat Operator Seat ...

Page 32: ...tive it may not properly restrain the operator which could result in death or serious injury DO NOT operate the Telehandler until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the Telehandler Failure to wear the seat belt could result in death or serious injury The Telehandler is equipped with a standard two inch 2 wide retractable sea...

Page 33: ... positions FORWARD NEUTRAL and REVERSE which change the direction of travel Fig 21 Travel Select Lever Controls and Indicators Travel Select Lever Position Purpose F Forward UP Position away from the operator N Neutral CENTER Position R Reverse DOWN Position toward the operator The travel select lever automatically locks when it is in the NEUTRAL position The operator must raise and move the trave...

Page 34: ...s moved to the RUN position Wait until the indicator goes out before starting the engine F ENGINE SHUTDOWN The Engine Shutdown Indicator will be displayed when there is a serious engine fault and the engine should be shut down Automatic shut down is imminent I M Q P R S T U V W X Y The display allows the operator to view vital engine information and other critical functions including gauge display...

Page 35: ... Telehandler BEFORE placing it into service again G ENGINE WARNING The Engine Warning Indicator will be displayed when there is an engine fault Refer to the Operation section on Warning Indicators and Fault Codes and the Engine Indicator Chart H HIGH HYDRAULIC OIL TEMPERATURE The hydraulic oil temperature indicator illuminates when the oiltemperatureisabove1800F Ifthehydraulicoiltemperature indica...

Page 36: ...lay allows the operator to view vital engine information and other critical functions including gauge display engine diagnostics to monitor engine condition and performance fault codes and warning lights POWER UP TO THE MAIN GAUGES DISPLAY When the ignition is turned on the display powers up and defaults to the MAIN GAUGES screen which contains all the necessary gauges for the normal operation of ...

Page 37: ...t Log to view the new events Touching the button returns to the previous screen whereas the X button will close the menu Δ MEASURE Select Measure and then scroll down through this menu to view the status of various engine or machine components This is a view only screen and does not allow any changes Fig 32 Measure For example selecting Joystick Functions will display the sta tus of all joystick f...

Page 38: ...erator is able to choose between the following display themes High Tech Default and Chrome In custom configurations other optional themes may be available such as Gold PREFERENCES Preferences allows for setting user preferences Available options Display allows for adjusting basic display parameters such as brightness contrast etc Date Time allows for time and date setup Language from the drop down...

Page 39: ...r Available Display Theme Chrome Fig 38 Display Theme High Tech Default Fig 41 General Units Throttle Mode TSC1 OFF TSC1 ON Fig 42 Throttle Mode Fig 43 Throttle Response Throttle Response Regular Feather not implemented at this time Fig 40 Optional Display Theme Gold ENG LOAD SPEED ...

Page 40: ...r viewing the status of the MVEC relay panel Fig 45 Engine Status Page 1 Fig 46 Engine Status Page 2 Fig 47 Engine Status Page 3 ENGINE The available engine status information can be viewed by touching the ENGINE button at the bottom of the main screen Fig 44 CAN Switches CAN Switches Touching the CAN Switches opens the Master Switch cluster display which allows for viewing the status of the Steer...

Page 41: ...cumentation related to the current machine The optional Hazard Light Switch flashes all four 4 turn signals toggle the switch up or down Both Turn Signal and Hazard switches are located within the Steering Cluster in the Main Switch cluster screen This screen is accessed from the Settings screen touching the CAN Switches button See the Settings paragraph for mode details Light Switches The Light S...

Page 42: ...itch operates the windshield wiper on enclosed cab models The switch has three 3 positions Down OFF Up On Hold Up Wash The wiper switch is accessed from the Settings Screen through the CAN Switches screen Fig 55 Wiper Switch Steering Mode Select Switch TheTelehandler includes three STANDARD modes of steering Crab Steering Two Wheel 2W Four Wheel 4W Select the appropriate steering mode using one of...

Page 43: ...the corresponding function will occur NOTE Increasing engine speed can increase boom lift extend and carriage tilt speeds NOTE Two 2 boom functions can be performed at the same time by moving the joystick into the corner between 2 individual functions Boom Control Handle Functions Function Purpose Aux Button 1 Control auxiliary direction 1 Aux Button 2 Control auxiliary direction 2 Enable Trigger ...

Page 44: ...button is depressed other wise if the joystick is off center it will not work and a message will pop up on the screen asking to return the joystick to the center position before operating a function The Telehandler includes a Frame Sway Override switch Improper use of the Frame Sway Override switch could cause death serious injury or property damage NOTE Lock the frame sway by placing the travel s...

Page 45: ...s a plumb arrow with angular graduations from 2 30 to 690 Fig 63 Boom Angle Indicator Boom Extend Letters As the boom is extended the boom extend letters on the left side of the boom are visible to the operator These letters indicate boom extension as it corresponds to the load capacity charts Fig 64 Boom Extend Letters Frame Level Indicator The frame level indicator is mounted on the upper right ...

Page 46: ...r If the seat belt or mounting hardware is defective it may not properly re strain the operator resulting in death or seri ous injury DO NOT operate the Telehandler until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the Tele handler Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perfo...

Page 47: ...to cause cancer birth defects or other reproductive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a Telehan dler with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or seri ous injury Never jump start a frozen battery as it can explode Let the battery thaw out b...

Page 48: ...tion inspection Check that Do Not Operate tags have not been placed on the forklift Check that load capacity charts are legible Check mirrors for cracks cleanliness and proper adjustment Check engine compartment for Loose or damaged belts hoses and radiator fan blades Check hydraulic reservoir for proper fluid level Add hydraulic fluid if necessary Check condition and operation of the seat belt an...

Page 49: ...ler should stop immediately Apply the parking brake The Telehandler should not move unless the parking brake is released Test each steering function Operate the Telehandler in forward and reverse at low speed and turn the steering wheel approximately 1 2 turn in each direction for each of the following modes Align the wheels and set the Steering Select switch to crab steering Align the wheels and ...

Page 50: ...ction agent concentration can be checked with conventional test instruments e g re fractometer At temperatures below 41 C please contact your local Xtreme Manufacturing or DEUTZ partner 70F 180F 310F 420F Warning Follow the manufacturer s instructions for proper maintenancetomakesuretheTelehandlercontinuestomeet manufacturer s specifications Failure to properly maintain the Telehandler can result ...

Page 51: ...ary Check the battery the case and the battery terminals Warning Lead acid batteries produce flammable and potentially ex plosive gases To avoid death or serious injury when check ing testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and open flames away from batteries Provide ventilation for flammable vapors Wear proper personal protective equipment includ...

Page 52: ...aging or disengaging a control DO NOT jump from the Telehandler Clothing can get caught on pedals levers or other protrudingparts Landingonunevensurfaces could result in death or serious personal injury Before starting the Telehandler 1 Make sure the master battery disconnect is ON Fig 71 Travel Select Lever Must Be in NEUTRAL N AND Parking Brake Switch A Must Be ON Engaged to Start the Telehandle...

Page 53: ...us cranking can damage the starter motor 4 Release key immediately after the engine starts The Ignition Switch will automatically return to RUN NOTE If the engine fails to start on the first try wait until the engine and starter come to a complete stop before cranking the engine again 5 After the engine starts allow the engine to idle for approximately 60 seconds NOTE The engine requires fuel pres...

Page 54: ...ng modes Crab steering allows all four 4 wheels to turn in the same direction as the steering wheel allowing the Telehandler to move sideways Crab steering is useful in a congested work site to line up to a loading location Crab Steering Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wheel 2W ...

Page 55: ...unning above 500 RPM Low Hydraulic Oil Pressure Warning below 10 psi Service Reminder Wait To Start Indicator Water In Fuel Indicator Fault condition dialog boxes may pop up and warning lights on the display will illuminate during critical circumstances Some of these conditions demand immediate attention and Telehandler servicing If an Engine Shutdown fault condition is present the Telehandler sho...

Page 56: ...y or property damage Changing Travel Direction 1 Stop the Telehandler by applying the service brake pedal 2 Move travel select lever to FORWARD F or REVERSE R 3 Release the service brake pedal 4 Slowly press the accelerator pedal to start travel Warning To prevent death or serious injury the operator must be seated with seat belt fastened the travel select lever set to NEUTRAL the Parking Brake ON...

Page 57: ...haust and some of its constituents are known by the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 Warning Winter Operation With Diesel Fuel Special care is needed while operating in cold environment such as winter or arctic operation At low ambient temperatures paraffin discharges can lead to blockages in the fuel system and cause operating ...

Page 58: ...ler capacity Forks can bend or break causing loss of load and could result in death or serious injury All approved forks for this Telehandler are marked with a maximum load capacity rating placard A This rating is stamped on the left edge of the carriage assembly just below the fork pivot shaft The rating listed is in U S pounds and is based upon a 24 inch 610 mm load center B This rating specifie...

Page 59: ... Attachments not locked into place could become unstable and fall on the operator or other personnel near the Telehandler which could result in death or serious injury Make sure attachment locking devices are always in place DO NOT operate theTelehandler until you have positive indicationthatthecarriageattachmentisfullyengaged Attachment Connection 1 Position the Telehandler directly behind the at...

Page 60: ...Fig 81 Insert Quick Attach Pin Through Attachment and Quick Attach Adapter Fig 82 Quick Attach Pin Keeper 7 Insert quick attach pin keeper Hydraulic attachments have a maximum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 200 psi 220 6 bar which is the maximum pressure of the Telehandler auxiliary ...

Page 61: ... tilt the attachment backward 6 Disconnect the quick attach couplers this only applies to attachments with a quick attach hydraulic system Fig 84 Disconnect Quick Attach Couplers Fig 85 Remove Quick Attach Pin Keeper 7 Remove the quick attach pin keeper Fig 86 Remove Pin from Attachment 8 Remove the pin at the bottom of the adapter Fig 87 Lower Attachment to Ground in Level Position 9 Lower the at...

Page 62: ...cause Telehandler tip over loss of load or structural damage which could result in death serious injury or property damage Warning Review the rated load capacity of each auxiliary attach ment before performing any operation Use the correct load chart and NEVER exceed specified weights and load centers DO NOT exceed the manufacturer s recommended load capacity DO NOT operate the Telehandler with an...

Page 63: ...If necessary secure the load by attaching it to the Telehandler tie downs and or have another person assist with safely steadying the load The handling of suspended loads can introduce dynamic forces drastically affecting the stability of the Telehandler Grades and sudden starts stops and turns can cause the load to swing and create a hazard if not stabilized Swinging loads can become unstable and...

Page 64: ...of the boom and visible to the operator as the boom is extended These letters indicate boom extension as it corresponds to the load capacity charts The load capacity charts pop up on the screen every time there s a load on the forks The load charts are provided to assist the operator in determining how to safely operate the boom to pick up carry and set down a load with the Telehandler including w...

Page 65: ...aces forks under load Tilts and raises load safely Fully retracts boom Drives Telehandler to position perpendicular to structure 3 The operator determines height of structure where load is to be placed The structure height is 11 feet 3 35 meters from ground level 4 The operator determines distance from front tires where load will be placed The distance in front of Telehandler where load will be pl...

Page 66: ...nsion meter to check belt tension Lubricate front and rear driveshaft grease fittings Lubricate front and rear axle grease fittings Check wheel lug nuts torqued to 250 ft lbs Lubricate boom pivot point grease fittings Lubricate slide block contact areas Replace hydraulic return line filter Replace hydraulic filter on drive pump Lubricate boom pivot point grease fittings Lubricate rear axle grease ...

Page 67: ...axle wheel end and differential oil clean magnetic drain plugs After Every 1 000 Hours of Operation Comply with 50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Comply with 1000 Hour Maintenance Requirements Change hydraulic fluid After Every 2 000 Hours of Operation After Every 4 000 Hours of Operation Top off axle wheel ...

Page 68: ...rized Distributor for specific instructions Secure the Telehandler and area by following the procedure below until the situation has been properly evaluated 1 Clear the area around the Telehandler of all personnel 2 Engage the parking brake switch to the ON position and Place the sift lever in NEUTRAL 3 Block all four wheels 4 Section off a large area under the boom with tape to restrict any perso...

Page 69: ...s vehicle is to be used by an employee or is loaned or rented to someone other than the purchaser make certain that the new operator is trained in accordance with OSHA regulations and reads and understands this Operation Safety Manual before operating the vehicle In addition make sure that the new operator has completed a walk around inspection of the vehicle is familiar with all the labels on the...

Page 70: ...Operation Manual 70 XR630 Lockout Tagout Do Not Operate Tags ...

Page 71: ...Operation Manual 71 XR630 Lockout Tagout ...

Page 72: ... 3 It is the responsibilityof the Distributor SSCto completeand return to Xtreme Manufacturinga Pre delivery InspectionRecord Warranty RegistrationForm before the act of rental loan demonstrationof the machine or deliveryto an end user In the case of direct sale to end customersthe same responsibilitylies with the end customer 4 Anyend customer SSC distributoror dealer shall not be entitledto the ...

Page 73: ... for warranty by any other meansmay be refused and returned unless prior approvalis agreedwith Xtreme 7 At the directionof the Xtreme ManufacturingWarranty department any componentpart s of Xtreme Manufacturingproductsto be replacedor repaired under this warranty programmust be returned freight prepaidfor inspection An RMA Returns material authorization must be requestedfrom Xtreme ManufacturingWa...

Page 74: ...eplacement When a Distributor SSC Customerperceivea warranty issue to exist the followingsteps must be adheredto Customer SSC Distributorto placea purchaseorder for genuineXtreme Manufacturingreplacement parts Xtreme Manufacturingto dispatchparts via the requestedmethod in line with the required response time Confirmationthat a qualifiedtechnicianis availableto replace the part and that this perso...

Page 75: ...mal wear of componentparts may vary with the type applicationor type of environmentin whichthe machinemay be used suchas but not limited to sandblastingapplications 5 Routine maintenance routine maintenanceitems and minor adjustmentsare not coveredby this warranty includingbut not limitedto hydraulicfluid filters and lubrication paint and decalsenginetune up brake adjustmentsetc Xtreme Manufacturi...

Page 76: ... make all warranty claimsthroughthe local Xtreme ManufacturingauthorizedDistributor SSC Dealer Warranty supportshouldbe from the Distributor SSC Dealer from whomthe Xtreme Manufacturingproductwas purchased Where Xtreme Manufacturingequipmentis supplieddirectly from the factory the endcustomer if unableto contacta Distributor SSC Dealer may contactthe Xtreme ManufacturingWarranty Departmentfor furt...

Page 77: ...ent or repair Powertrain and all other componentsnot listed above 2 years or 2 000 hours parts replacement or repair Parts held in a Distributor s stock 12 months from date of invoice subject to adequate storage protection Parts sold non warranty 6 months from date of invoice Batteries suppliedon new machines 6 months from warranty registration date Other specifically excludedparts Fuel injectors ...

Page 78: ...5 702 636 2969 800 497 1704 www XMFG com Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online PN 24965 000 Rev C ...

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