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XtraVac XtraVac860A, Manual, Page: 2 / 49

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XtraVac XtraVac860A Manual Download Page 2

 

 

1 

Content 

Chapter 1

：

Safety precautions 

 

1.1

 

Precautions of transportation, installation and packing  

1.2

 

Precautions before and after machine starting  

 

Chapter 2

：

Overall description of the machine 

 
2.1 Features of the machine 

2.2 Function of the machine  

2.3 Product proper for this machine 

2.5 Marking location and content description 

2.6 Specification of the machine 
 

Chapter 3

：

Function description of the pushbuttons on 

the panel  

 

Chapter 4

：

Instructions of operation, maintenance and 

troubleshooting 

 
4.1 Operation sequence 

4.2 Maintenance 

4.3 Troubleshooting  

 

Chapter 5

：

Related environment and accessories of the 

machine 

 
5.1 Accessory  

5.2 Airborne noise level  

5.3 Storage condition  

5.4 Operation environment  

Summary of Contents for XtraVac860A

Page 1: ...XtraVac860A HEAVY DUTY DOUBLE CHAMBERS AUTOMATIC VACUUM MACHINE ISO 9001 ...

Page 2: ...2 3 Product proper for this machine 2 5 Marking location and content description 2 6 Specification of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troubleshooting Chapter 5 Related environment and accessories of the machine 5 1 Accessory 5 2 Airborne noise le...

Page 3: ...e environment full of dust and corrosive atmosphere with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be independently or parallel 1 1 1 2 5 Don t install the machine in the potentially explosive a...

Page 4: ...3 ...

Page 5: ...roach the surrounding of the machine 1 1 2 5 During handling notice that whether there is any person or barrier on the handling path and the surrounding of the machine If it is clear it before machine handling 1 1 3 Precautions during packing 1 1 3 1 Packing material Wood case 1 1 3 2 Packing sequence Put the wood base on the ground Then put the machine on it Next pack the machine with plastic fil...

Page 6: ...rn on the factory power 1 2 1 6 2 Turn on the main switch of the machine 1 2 1 6 3 Connect the air to the machine by quick connector 1 2 2 Precautions after machine starting 1 2 2 1 Confirm that whether the display is correct 1 2 2 2 Confirm that whether the sound coming from pump running is normal refer to clause 3 12 3 1 2 2 3 Confirm that whether the pneumatic pressure is sufficient Normal pres...

Page 7: ... from Europe micro computerized auto control system with water resistance design 2 1 4 The machine is fitted with 10 sets of friendly memory function with independent display 2 1 5 Equip with moving wheels with brake device for easy movement without limit of environment 2 1 6 It is adequate for any processing factory or laboratory 2 1 7 It is adequate for mass production factories 2 2 Function of ...

Page 8: ...spices 2 3 2 Electronic components ironmongery components medical equipment clothes powder and flavoring 2 5 Marking location and content description 2 5 1 Nameplate stuck on the right upper side of the machine 2 5 2 CE marking stuck on the right upper side of the machine 2 5 2 Warning sign stuck on the rear side of the machine ...

Page 9: ...20 x 1050 mm Vacuum chamber dimension 1005 x 840 x 200 mm x 2 Sealing line dimension 860 mm x 4 Optional accessory Nitrogen filling function Machine weight 350 kg Motor 4 86 kW Heater 2 4 kW Available bag length Chapter 3 Function description of the pushbuttons on the panel 720mm ...

Page 10: ...me display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key 3 1 Memory set display A display the current memory set e g 3 means the 3rd set 3 2 Vacuum time display B display the current setting of vacuum time unit 1 s ...

Page 11: ...me adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 Connect the pneumatic source by quick connector C 25 3 12 3 If the running condition sounds smoothly it s clockwise rotating If there is abnormal noise coming out it s counterclockwise rotating and please turn off the machine immediately Then change the power wires Attention re...

Page 12: ...ly open and swing to another side If it s necessary to stop or change program memory function during vacuum or sealing process press E stop key L to achieve it Only press the upper lid will re start the normal process Attention keep hands away from the packaging area 4 1 6 single auto mode switch If you want to use single packaging mode turn the single auto mode switch G 6 to single mode Then pres...

Page 13: ...ase the pressure and counterclockwise to reduce the pressure Then push it down 4 1 7 2 FRL C6 1 Connect the air inlet 2 Pull up the adjusting knob to adjust the required pressure rotate clockwise to increase the pressure and counterclockwise to reduce the pressure Then push it down If the lubricant 5 level is lower than MIN mark after a period of time fill the lubricant to MAX level ...

Page 14: ...ent 4 2 2 1 Recommended vacuum oil BP Engergol RC100 Esso Nuto H100 Mobil Rarus 427 4 2 2 2 Drain the oil completely before filling new oil 4 2 2 3 Oil capacity should be kept at least two thirds of total amount 4 2 3 If the heat resistance cloth on the heater is damaged please replace it immediately 4 2 4 Change the oil of the vacuum pump for every 300 hours If the packaged product is full of jui...

Page 15: ...hole 2 Oil filling hole 3 Oil sight glass 4 Oil draining hole Troubleshooting Situation Reason Measure Sealing line is not complete Heat resistance cloth is damaged Replace it Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace it ...

Page 16: ...sure hose inner diameter 7 5 mm 5 1 2 4 Solenoid valve for nitrogen filling 7 mm 5 2 Airborne noise level 81 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space requirement 5 4 4 1 It s necessary to provide enough space for heat emission handling and main...

Page 17: ...17 ...

Page 18: ...18 ...

Page 19: ... 01 005 09 Crank 005 03 02 001 32 Hex cap nut 004 05 03 003 10 Spring washer 004 06 02 002 33 Flat washer 004 06 01 003 11 Hex Nut 004 05 02 002 34 Inner Hex screw 004 04 01 004 12 Axle bush 003 04 01 007 35 Swing bar 002 03 04 003 36 Hex screw 004 04 01 009 13 Bearing ball and socket 009 12 03 001 37 PE washer 003 04 01 010 14 Hex Nut 004 05 02 003 37 1 PE washer 003 04 01 008 15 Spring washer 00...

Page 20: ...20 ...

Page 21: ...2 001 10 Bearing 009 12 02 005 33 Spring washer 004 06 02 002 11 Hex Screw 004 04 01 004 34 Hex Nut 004 05 02 002 12 Swing bar 002 03 04 005 35 Axle screw 004 17 01 005 13 Axle bush 003 04 01 007 36 Limit switch 006 05 01 004 13 1 PE washer 003 04 01 008 37 Limit switch 006 05 01 004 14 Flat washer 004 06 01 003 38 Limit switch 006 05 01 005 15 Hex cap nut 004 05 03 003 39 Cam 004 03 12 003 16 Axl...

Page 22: ...22 ...

Page 23: ...04 Oil adjusting knob 05 Oil filling hole 06 Pressure adjusting knob 07 Pressure gauge 08 Fixing nut 09 Fixing support 10 Pressure adjusting knob 11 Adjusting valve 007 02 01 002 12 Vacuum pump 13 Air inlet valve 006 02 01 005 14 Tri piping connector 008 08 01 004 15 Vacuum valve 006 02 01 004 16 Bending pipe 008 10 01 004 17 Quick connector 007 08 05 005 ...

Page 24: ...24 ...

Page 25: ...03 9 2 Relay 006 04 01 003 9 3 Relay 006 04 01 003 9 4 Relay 006 04 01 003 10 Phase reversal relay 220V 006 09 01 001 Phase reversal relay 380V 006 09 01 002 11 Timer 006 08 01 001 12 Switching power supply 006 13 01 002 13 Transformer 220V 006 03 01 005 Transformer 380V 006 03 01 006 14 Over load relay 220V 2 3HP 006 09 02 001 Over load relay 220V 7 1 2HP 006 09 02 002 Over load relay 380V 2 3HP ...

Page 26: ...26 ...

Page 27: ...ad screw 004 04 03 003 08 Spring washer 004 06 02 007 09 Spring washer 004 06 02 007 10 U shape board 004 03 07 002 11 Air bag support 002 03 05 007 12 Round head screw 004 04 03 013 13 PE pad 003 03 01 002 14 Rubber pad 009 09 01 011 15 O ring 009 09 01 002 16 PE pad 003 03 01 001 17 Fixing nut 003 17 02 001 18 Rubber pad 009 09 01 012 19 Air bag fixing screw 004 17 23 003 20 Round head screw 004...

Page 28: ...28 ...

Page 29: ...09 02 027 26 Round head screw 004 04 03 003 27 Round head screw 004 04 03 003 07 Heating wire fixing plate 009 03 06 001 08 Round head screw 004 04 03 009 09 Heating wire fixing support 009 03 04 002 10 Heating unit 009 08 03 011 11 Round head screw 004 04 03 003 12 Heat resistance cloth fixing plate 009 03 05 007 13 Round head screw 004 04 03 003 14 Round head screw 004 04 03 003 15 Round head sc...

Page 30: ...30 ...

Page 31: ... 004 04 04 004 2 Panel frame 006 10 03 001 3 Cover film 006 10 02 002 4 Aluminum plate 006 10 07 002 5 PCB 006 10 01 003 6 Single auto mode switch 004 04 04 003 7 Vacuum gauge 009 15 01 001 8 Start stop button 006 18 04 001 8 1 Start button 006 18 04 001 8 2 Stop button 006 18 04 001 ...

Page 32: ...32 ...

Page 33: ...gram 1 2 Contol element of diagram of position 1 3 Electric power diagram 1 4 Control circuit diagram 1 5 Emergency stop switch of position 1 6 Electric part list Chapter 2 Pneumation system 2 1 Vacuum system 2 2 Gas system 2 3 Air cylinder control system 2 4 Pneumation part list P02 P03 P04 P05 P12 P13 P14 15 P16 P17 P18 P19 ...

Page 34: ...34 Q1 X1 TIME1 PF RE1 RE2 RE3 K1 MC1 T1 PW STANDARD CHECKED PROCESSED NAME DATE Main control box of diagram PAGE E D C B A E D C B A RE4 RE5 TIME2 TIME3 ...

Page 35: ...35 PB4 PB3 PB1 CY1 CY2 STANDARD CHECKED PROCESSED NAME DATE Control element of diagram of position PAGE E D C B A E D C B A PC Q2 Y4 Y1 M1 Y2 2 Y3 Y2 1 R1 Y5 LS3 LS2 LS1 Q1 ...

Page 36: ...3 1 2 5 3 1 6 4 2 220V 3 60HZ 3 M M1 50V 220V 0V 0V MC1 T1 R1 Q1 PE PE PE L3 L2 L1 I I I STANDARD CHECKED PROCESSED NAME DATE Electric power diagram PAGE E D C B A E D C B A PE K1 220V 50V 10 2A 10 2A 10 2A 5 2A 5 2A ...

Page 37: ...37 N X1 L 8 4D 6 3A 6 3A 6 3A 6 3A 5V 0V 24V0V 4 14A 0 V 4 14A 220 V STANDARD CHECKED PROCESSED NAME DATE Control circuit diagram 05 PAGE E D C B A E D C B A 8 2A 11 1 A L 11 1 D N ...

Page 38: ...38 CN1 CN1 4 3 2 1 4 3 2 1 5 5D 0 V 5 5D 24 V 5 5D 0 V 5 5D 5 V STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram ...

Page 39: ...39 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 12 11 10 9 8 7 6 5 4 3 2 1 1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram ...

Page 40: ...4 5 3 1 5 2 6 6 4 RE5 TIMER1 RE4 4 6 6 2 5 1 3 5 RE4 0V 5 14D 5 4D 24V A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD Y1 K1 Y3 7 10D 1 7 10D 3 7 11D 4 7 11D 5 7 11D 6 X1 1 3 4 6 7 9 10 12 X1 9 10 12 7 7 12D 7 12D 7 12D 7 13D 5 8 TIMER A1 A2 COM COM NO LS2 NO LS1 ...

Page 41: ...41 96 97 MC1 4 14A 4 14A 4 14A 8 7 6 5 4 3 1 2 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A TIME2 Control circuit diagram ...

Page 42: ...42 Control circuit diagram A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD 7 10D 7 12D 2 Y2 1 Y2 2 LS2 LS1 COM COM NC NC X1 X1 ...

Page 43: ...3 13 14 RE1 2 1 Q2 10 9 10 9 RE2 RE1 Control circuit diagram A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD 5 14A L 5 14A N RE2 PB1 PB3 PB2 Y5 LS3 RE2 RE3 3 4 13 14 1 2 3 com NC 5 6 4 5 6 ...

Page 44: ...0V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APR 3 TEND TEND BUSCH ANLY ANLY Sealing line Limit switch Limit switch Sealing valve B gas valve A gas valve PCB Power switch Air inlet valve Vacuum valve motor SealingTIMER Phase reversal Sealing transformer Power supply R1 LS2 LS1 Y3 Y2 2 Y2 1 PCB Q1 Y4 Y1 M1 K1 TIMER PR T1 PW Illustration Remarks Supplier Q ty Technical date Item designation Description function S...

Page 45: ...alve Limit switch Auto switch Emergency Stop button Sart and stop buttn Y5 LS3 Q2 PB2 PB1 Illustration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A 6 5 AHL2N ANLY 1 DC 24 RE4 6 5 AHL2N ANLY 1 DC 24 Inlet of control RE5 Vacuum of control AH3 3 ANLY 1 DC 24 RE4 RE5 to switch TIME3 AH3 3 ANLY 1 DC 24 Delay sta...

Page 46: ...46 A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD Vacuum system ...

Page 47: ...47 C C1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Gas system ...

Page 48: ...48 Y5 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A M1 Air cylinder control system ...

Page 49: ...ration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Y1 Vacuum valve DV 24V 1 SMC VXZ2360 Y2 1 Y2 2 A gas valve B gas valve DC 24V DC 24V 1 1 ASUN ASUN SVDA0W 8 SVDA0W 8 Y3 Sealing valve DC 24V 1 ASUN SVDA 8 Y4 Air inlet valve DC 24V 1 SMC VXZ2360 M1 Vacuum pump 3O 220V 1 BUSCH Xtra Vac Xtra Vac Xtra Vac Xtr...

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