Xtool IP616 User Manual Download

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Shenzhen Xtooltech Intelligent Co., LTD

User Manual

IP616 Smart Diagnostic System

Summary of Contents for IP616

Page 1: ...Shenzhen Xtooltech Intelligent Co LTD User Manual IP616 Smart Diagnostic System ...

Page 2: ...ed trademarks service marks domain names logos and the company name All other marks for the other products and the company s name mentioned in the manual still belong to the original registered company You may not use the trademarks service marks domain names logo and company name of XTOOL or other companies mentioned without written permission from the trademark holder XTOOL reserves the right to...

Page 3: ...sequential damages or for any economic consequential damages arising from the accidents of individual users and the third parties misuse or abuse of the device unauthorized change or repair of the device or the failure made by the user not to use the product according to the manual All information specifications and illustrations in this manual are based on the latest configurations and functions ...

Page 4: ...testing otherwise you may damage the ECU and or the Diagnostic Computer CAUTIONS Avoid shaking or dismantling the unit as it may damage the internal components Do not use hard or sharp objects to touch the LCD screen Do not use excessive force Do not expose the screen to strong sunlight for a long period Please keep it away from water moisture high temperature or very low temperature If necessary ...

Page 5: ...NTENT IV 1 GENERAL INTRODUCTION 1 Tablet 1 Front View of Tablet 1 Back View of Tablet 2 Host Ports 3 Technical Specifications 3 Package Kit 4 2 GETTING STARTED 5 Activation 5 Main Interface 7 Operation system 7 Diagnostic system entrance 9 Function Buttons 9 Navigation Buttons 10 Notification Bar 11 Factory Reset 12 ...

Page 6: ...gnostic functions 20 5 SPECIAL FUNCTIONS 28 5 1 OIL RESET 29 5 2 EPB 31 5 3 SAS 33 5 4 DPF 36 5 5 BMS RESET 40 5 6 THROTTLE 43 5 7 INJECTOR CODING 44 5 8 GEARBOX MATCH 47 5 9 GEAR LEARNING 48 6 SETTINGS 50 Language 50 Units 51 My Workshop Info 52 Firmware Information 53 About 54 7 REPORT 55 ...

Page 7: ... to make an appointment for remote support 63 Q6 How to generate and upload diagnostic log files 63 Q7 How to switch languages 64 Q8 Failed to diagnose vehicle 64 Q9 Failed to activate or register 64 Q10 Failed to turn on when charging 65 Q11 Failed to open the Diagnostic app 65 Q12 Why is my device draining battery so fast 65 10 WARRANTY SERVICES 66 11 COMPLIANCE INFORMATION 67 FCC Compliance 67 ...

Page 8: ...functions IMMO EEPROM adapter EPB Electronic Parking Brake reset oil light reset SAS Steering Angle Sensors reset TPS Throttle Position Sensor matching Injector coding ABS Anti block system bleed gearbox matching gear learning electronic pump actuation disable transport mode SRS Supplemental Restrgint System reset exhaust post processing BMS matching air suspension cylinder TPMS reset tire refit h...

Page 9: ...hich can be directly connected to the tablet and the car with the test line BACK VIEW OF TABLET Fig 1 2 Back View of Tablet The product model and S N are laser engraved on the back of the display tablet and the small hole at the bottom is the Loudspeaker 1 Nameplate Display basic information such as S N and model etc 2 Loudspeaker external sound can be played supporting the playback of music etc ...

Page 10: ...ort This port is used for charging 4 Power Button Long press to power on or off In the power on state short press the button to make the device enter sleep mode TECHNICAL SPECIFICATIONS Table 1 1 Specification Item Description Operating System Android Processor 2G Memory 32GB Display 7 0 inch touch screen with 1024 600 resolution Connectivity USB Wi Fi Wired ...

Page 11: ...on 8W Operating Temperature 20 to 60 4 to 140 Storage Temperature 40 to 70 40 to 158 Humidity 90 Dimension L W H 249 142 33 5mm PACKAGE KIT Category No Name QTY Test connector 1 VGA to OBD II Main Cable 1 2 USB Cable 1 Host group 1 P710 Tablet 1 2 Charger for Tablet 1 3 Charger US Adapter 1 4 Charger EU Adapter 1 5 Charger EN Adapter 1 Accessories 1 Color Carton 1 2 Packing List 1 3 Tool Case 1 4 ...

Page 12: ...cally enter the guide process and request to select the language for the operating system Fig 2 1 Sample of Select Languages before Activation After setting the system language you will enter the activation page as shown in the figure below You can also click the Trial button in the upper right corner to try it out before activation ...

Page 13: ...ctivate to enter the activation page as shown below Fig 2 3 Sample of Activation screen 2 A pop up window showing Activation Success indicates that you have completed the first boot setup click OK to enter the diagnostic system and start using the device ...

Page 14: ...ACE OPERATION SYSTEM As shown in the figure below this interface is the main page of the operating system of the device You can also return to this interface at any time by clicking on the bottom navigation bar Fig 2 5 Sample of Android system home page ...

Page 15: ...he browser to view the official website of XTOOL or search for other information b Gallery Click the Gallery icon to enter the album to quickly view the pictures or screenshots stored on the device You can select the picture you need click the share button on the upper right and send the picture to your mobile phone or PC via Bluetooth or USB connection c Application Square This function is suitab...

Page 16: ... the menu the main interface will be shown as below Fig 2 7 Sample of the Main Menu of the diagnostic program The main interface is mainly composed of Function Buttons and Navigation Buttons The touch screen navigation is menu driven and you can quickly access functions by clicking on the option title and answering the dialogue window A detailed description of the menu structure can be found in th...

Page 17: ...nt remotely Users can upgrade the available software with one click Users can set the language unit Bluetooth and repair shop information on also can view information about this software Users can view more extended functions NAVIGATION BUTTONS Instructions for operating the navigation bar buttons at the bottom of the screen as described in the table below Table 2 3 Sample of Navigation Buttons It...

Page 18: ...g the Bluetooth states Click this button to return to the diagnostic vehicle interface Press for screen recording NOTIFICATION BAR Slide down to open the notification bar Users can adjust the brightness of the screen when they need it and you can also connect Wi Fi and so on Fig 2 8 Sample of Navigation Bat ...

Page 19: ...ll automatically restart and enter the factory mode to pull the software You can select the language in the following interface Fig 2 9 Select the Languages of the Android system After selecting the system language click Next to enter the Wi Fi connection page as shown below Fig 2 10 Connect to Wi Fi ...

Page 20: ...onnection the automatic system will jump to Factory mode to download the software Fig 2 11 Install all applications Once the software has been downloaded the tablet will automatically reboot and request the system language selection again Fig 2 12 Select the language of diagnostic application ...

Page 21: ...te first The device will pull all currently supported software packages and you can download them as needed ALL software updates directly via the Internet To access the update application open the Diagnostic application and click UPDATE shown as below Fig 3 1 Update all software Note After contacting your dealer to change the language configuration you need to download all the software packages on...

Page 22: ...g system SRS and perform kinds of actuation tests VEHICLE CONNECTION The Diagnostic operation needs to connect the IP616 smart Diagnostic system to a vehicle first so that the tablet can establish correct vehicle communication Please perform the following steps 1 Turn on the tablet 2 Connect cables and tablet in the following order 3 Switch on the ignition and tap on the Diagnostic application to ...

Page 23: ...leased position etc 3 As the electronic control systems of different models are more complicated if you encounter situations where it is impossible to test or a large amount of test data is abnormal you can search for the ECU of the vehicle and select the menu through the model on the ECU nameplate 4 If the vehicle type or electronic control system to be tested is not found in the H6 Elite diagnos...

Page 24: ...ICLE SELECTION The IP616 supports the following 3 ways to access the smart Diagnostic system AUTO SCAN MANUAL INPUT SELECT VEHICLE BY AREA Fig 4 2 Sample of Vin Identification Click the VIN button in the upper left corner you can choose to enter the vehicle diagnosis through the first 2 ways of AUTO SCAN MANUAL ENTER ...

Page 25: ...ted in Settings 2 Please click Diagnosis on the main menu to enter the model selection menu manually select the engine system to read the ECU information and check whether the VIN is written in the engine 3 Contact the Xtooltech technical team to provide the VIN code to confirm whether the model supports automatic identification of VIN MANUAL ENTER It supports manual input of car VIN code When ent...

Page 26: ...is button to experience and learn the operation process of the diagnostic function Some models provide multiple entry methods in the sub menu including Automatic Detection Manual Selection System Selection Figure 4 6 Sample of Diagnosis Method Selection Automatic Detection will automatically identify the vehicle s VIN code and then read the information of your target diagnostic object If you choos...

Page 27: ...Read Live Data Freeze Frame Figure 4 7 Sample of Diagnosis Functions READ ECU INFORMATION This function is to read ECU version information which is the equivalent of System Identification or System information in some electronic control systems all mean to read ECU related software and hardware versions models and production date of diesel engine part number etc It is convenient for us to make a r...

Page 28: ...vice shows System is OK or No Trouble Code it means there is no related trouble code stored in ECU or some troubles are not under the control of ECU most of these troubles are mechanical system troubles or executive circuit troubles it is also possible that signal of the sensor may bias within limits which can be judged in Live Data ...

Page 29: ... record the trouble details after reading the code which is provided as a reference for maintenance After dealing with troubles there will be no trouble code when we re read READ LIVE DATA That is to read the parameters of the running engine such as oil pressure temperature engine speed fuel oil temperature coolant temperature intake air temperature etc Based on these parameters we can judge direc...

Page 30: ...23 Figure 4 11 Sample of PIDs List Click the magnifying glass on the top right you can search for related PIDs based on keywords Figure 4 12 Sample of the PIDs List related by Key Words Custom ...

Page 31: ...PIDs Support to show the selected PIDs Click Display All back to the page which displays all PIDs Combine Support to select multiple PIDs and click Combine to make different graphs into one chart Figure 4 14 Sample of the PIDs Combination ...

Page 32: ...ta recording Supports recording the current data value in the form of text you can view the recorded files in Reports Data Replay Figure 4 15 Data Recording Screen 1 Figure 4 15 Data Recording Screen 2 Pause ...

Page 33: ...different brands may also be different Some vehicles may not have the option of a freeze frame which means that the model does not support this function Take Renault Duster ii ph as an example after selecting the system to enter the lower freeze frame menu the device will list all the fault codes under the system Users can click on a fault code such as DF1068 to view the freeze frame recorded by t...

Page 34: ... live data when fault appeared to help the user to know the vehicle status Some vehicles don t support this function users will get a prompt when they click the menu Current context Displays the current live data stream associated with the DTC Figure 4 18 Sample of the Freeze frame for Renault Duster ii ph Screen 3 ...

Page 35: ... System supports a lot of commonly used special reset functions allowing you to quickly access your vehicle system for various scheduled services maintenance and reset performance eliminating the need to reset after resolving common problems This user manual lists some of the commonly used special reset services for your reference The special functions interface is shown below ...

Page 36: ...owing cases If the service lamp is on you must provide service for the car After service you need to reset the driving mileage or driving time so that the service lamp turns off and the system enables the new service cycle After changing engine oil or electric appliances that monitor oil life you need to reset the service lamp The operation guidelines of the Oil Reset function are shown below 1 En...

Page 37: ...ion screen 1 3 Enter the Maintenance mileage reset menu 4 Input reasonable value of mileage and press OK Figure 5 3 Sample of oil reset function screen 2 5 Message of Reset success displayed when Oil Reset function has successfully performed ...

Page 38: ...akes after replacing brake discs or brake pads etc 1 If the brake pad wears the brake pad sense line the brake pad sense line will send a signal to the onboard tablet asking for replacing the brake pad After replacing the brake pad you must reset the brake pad Otherwise the car alarms 2 Reset must be performed in the following cases The brake pad and brake pad wear sensor are replaced The brake pa...

Page 39: ...Enter the Enter maintenance mode menu and release the handbrake brake And press OK after completing the instructions shown Figure 5 5 Sample of EPB function screen 2 4 Wait until the message Successful operation pops up And press OK to exit the menu ...

Page 40: ...des will be automatically cleared To reset the steering angle you need to first find the relative zero point position for the car to drive in a straight line Taking this position as a reference the ECU can calculate the accurate angle for left and right steering After replacing the steering angle position sensor replacing steering mechanical parts such as steering gearbox steering column end tie r...

Page 41: ...en 1 3 Wait until the following instruction is displayed and press Yes after completing the instructions shown Figure 5 7 Sample of SAS function screen 2 4 Follow the instructions displayed and press OK after completing the instructions shown ...

Page 42: ...5 Wait until the following instruction is displayed and press OK after completing the instructions shown Figure 5 9 Sample of SAS function screen 4 1 Message of Function execution is completed displayed when SAS function has successfully performed ...

Page 43: ...orkshop using the diagnostic tool DPF regeneration is used to clear PM Particulate Matter from the DPF filter through continuous combustion oxidation mode such as high temperature heating combustion fuel additive or catalyst to reduce PM ignition combustion to stabilize the filter performance DPF regeneration may be performed in the following cases The exhaust back pressure sensor is replaced The ...

Page 44: ...ank level and make sure that it fulfills the requirement displayed 5 Read the carbon deposit load 6 Choose the drive to warm up and follow the instructions listed below And press OK after completing the instructions shown Figure 5 11 Sample of DPF function screen 2 ...

Page 45: ... screen And press OK after completing the instructions shown Figure 5 12 Sample of DPF function screen 3 8 Follow the instructions displayed and press OK after completing the instructions shown Please pay attention to the Note Figure 5 13 Sample of DPF function screen 4 ...

Page 46: ...Figure 5 14 Sample of DPF function screen 5 10 Wait for the value of the carbon deposit to decrease until a message of Emergency regeneration has been completed popes up this process may take up to 40 minutes Figure 5 15 Sample of DPF function screen 5 ...

Page 47: ... operation on the monitoring unit of the vehicle battery in which the original low battery fault information will be cleared and battery matching will be done Battery matching must be performed in the following cases The main battery is replaced Battery matching must be performed to clear original low battery information and prevent the related control module from detecting false information If th...

Page 48: ...he operation guidelines of the BMS Reset function are shown below 1 Enter the BMS Reset menu and choose relevant models according to the vehicle being tested 2 Turn on the ignition switch 3 Press OK to continue the BMS function 4 Enter battery capacity within the given range and press OK after the input Figure 5 17 Sample of BMS function screen 1 5 Enter the battery manufacturer and press OK after...

Page 49: ...42 Figure 5 18 Sample of BMS function screen 2 6 Enter the 10 digit battery serial number and press OK after the input Figure 5 19 Sample of BMS function screen 3 ...

Page 50: ... air intake The operation guidelines of the Throttle function are shown below 1 Enter the Throttle menu and choose relevant models according to the vehicle being tested 2 Enter the Auto Recognition menu and turn on the ignition switch 3 Read carefully and complete the requisites listed before performing the throttle regeneration function And press OK after completing the instructions shown Figure ...

Page 51: ...linder for controlling accurately and correcting cylinder injection quantity After the ECU or injector is replaced the injector code of each cylinder must be confirmed or re coded so that the cylinder can better identify injectors to accurately control fuel injection In general cases there is no need to do the coding matching function after cleaning The identification of the fuel injector includes...

Page 52: ...d choose relevant chassis models according to the vehicle being tested 2 Enter the Fuel injection nozzle injection volume adjustment menu 3 Read the note displayed carefully and press OK after the reading Figure 5 22 Sample of injector coding function screen 1 4 Read and confirm the value stored in the cylinders ...

Page 53: ...jector s enter the new 5 digit value and then press OK Figure 5 24 Sample of injector coding function screen 3 6 Wait until the message Write successfully pops up 7 Turn off the ignition switch 8 Wait until the message asked you to turn on the ignition switch 9 Re enter the Fuel injection nozzle injection volume adjustment ...

Page 54: ...e check the gearbox control unit to ensure that there is no fault code If there is a fault code the gearbox memory function cannot be reset Please road test after reset The operation guidelines of the Gearbox Matching function are shown below 1 Enter the Gearbox matching menu and choose relevant models according to the vehicle being tested 2 Enter the Reset adaptive value menu 3 Turn on the igniti...

Page 55: ...t learned In this case you must use the diagnostic device to perform gear learning for the car After gear learning is successful the MIL turns off This function can complete the self learning of the gearbox and improve the quality of shifting After the engine ECU crankshaft position sensor or crankshaft flywheel is replaced or the DTC gear not learned is present gear learning must be performed The...

Page 56: ...d press OK after completing the instructions shown Figure 5 27 Sample of gear learning function screen 1 4 Read the instructions displayed and press Yes to start the learning process Figure 5 28 Sample of gear learning function screen 2 5 Press the accelerator pedal down and hold it until a message of ...

Page 57: ...Units My Workshop Info VCI Info About LANGUAGE The languages supported by this device are listed in Settings In areas outside the English area the default language is English and the local official language Users can switch between English and local official languages on the device by themselves If you need to switch other languages please contact the dealer to unbind the current language configur...

Page 58: ...device The technician will modify the language configuration for you in the background Step2 Settings Language Choose language Step3 OS Settings Language input Choose Language Step4 Back to Updates to pull all packages again UNITS You can switch the unit used by the system IP616 Smart Diagnostic System provides you with Metric Imperial and U S units You can directly click on the unit you need afte...

Page 59: ...shop information here As shown in the figure below you just need to fill in the valid information in the corresponding column and click SUBMIT And then it will show your workshop information in the report when you generate a diagnostic report including your company name address website telephone and mailbox ...

Page 60: ...53 Fig 6 3 Example of workshop information input FIRMWARE INFORMATION Fig 6 4 Sample of Firmware Information ...

Page 61: ...the VCI firmware type The Diagnostic tablet supports automatic firmware update please make sure that the device is connected to the network when you enter the diagnostic software and the firmware will be automatically updated to the latest version ABOUT Tap on ABOUT you can check the serial number and APP version here Fig 6 5 Example of About ...

Page 62: ...rd of which cars have been previously tested It includes 3 parts Report Replay File Management Fig 7 1 Main page of Report REPORT This feature provides a history of diagnostic reports where you can view and delete the vehicle s diagnostic reports according to your needs When you finish the Diagnostic progress and exit the software of car make you will get a prompt of report regeneration ...

Page 63: ...orts information Fig 7 3 Sample of Reports List When you open the report located in the header of the table is the studio information you filled in advance in the system setup then the information of the vehicle as shown below ...

Page 64: ...button Exit Please follow the below steps to print your report Step 1 Install an APP that can drive your target printer Add the printer and input the IP address of the printer in the APP or you can contact your dealer for help IP616 Smart Diagnostic System doesn t provide the printer driver software please install a third part App on the tablet if you need the print your Diagnostic report Step 2 B...

Page 65: ... added before Then click the button on the right to print REPLAY This function allows you to replay the living data recorded during the Diagnostic process Before replaying the living data please make sure you have recorded the live data during the Diagnostic Fig 7 5 Sample of Data Recording List Fig 7 6 Sample of Data Recording ...

Page 66: ...ing TeamViewer are identified by a globally unique ID When the remote application is started for the first time the ID will be automatically generated according to the hardware characteristics and will not be changed in the future This TeamViewer ID can individually access all TeamViewer clients Before launching the remote desktop application make sure that the tablet is connected to the Internet ...

Page 67: ... on his her computer at the same time to provide support and remote control of the tablet 4 Provide your ID to the partner or XTOOL technician and then wait for him her to send you a remote control request 5 A pop up window will be displayed asking you to confirm to allow the remote control program to control your device 6 Click Allow to accept or click Reject to reject Fig 8 1 Sample of Remote ...

Page 68: ...specific function before the system can generate a Diagnostic report normally 3 After the Diagnostic is completed you need to step back to the previous menu step by step to generate the Diagnostic report successfully If the APP is killed directly the report cannot be triggered 4 If the report still cannot be generated after troubleshooting according to the above prompts please try to exit the APP ...

Page 69: ...A DIAGNOSTIC REPORT The XTOOL device is compatible with third party print drivers You can download the printer driver you need in the browser that comes with the tablet to install it and then set your printer in the OS settings After the setting is completed you can print it in the Report ...

Page 70: ...ment of Google s security policy from May 31 2022 the Android system of this device will no longer support users to log in to their Gmail accounts in the mail client To use the Gmail mailbox service please log in to the web version of Gmail in the browse Q5 HOW TO MAKE AN APPOINTMENT FOR REMOTE SUPPORT Please contact your dealer or send an email to our technical support center Email address suppor...

Page 71: ...nnected e g whether the ignition is ON and the Diagnostic of some vehicles need to turn on the engine If your tablet is equipped with a VCI box please check the status of the VCI box indicator 3 Confirm whether you have entered the correct Diagnostic menu 4 Confirm whether the AUTO SCAN function can assist you to enter the correct Diagnostic menu or whether the OBDII function works 5 Check whether...

Page 72: ...e boot animation is shown on screen Q11 FAILED TO OPEN THE DIAGNOSTIC APP The tablet has to connect to the network every 30 days otherwise the Diagnostic app will be locked and disabled until the device is connected to the network Q12 WHY IS MY DEVICE DRAINING BATTERY SO FAST When the device is not in use temporarily please exit the diagnostic software and go to sleep mode after returning to the A...

Page 73: ...mages arising from the use misuse or mounting of the device This warranty does not apply to 1 Products subjected to abnormal use or conditions accident mishandling neglect unauthorized alteration misuse improper installation repair or improper storage 2 Products whose mechanical serial number or electronic serial number has been removed altered or defaced 3 Damage from exposure to excessive temper...

Page 74: ...ainst harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used by the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television rece...

Page 75: ...ck of the tablet The use of belt clips holsters and similar accessories should not contain metallic components in their assembly The use of accessories that do not satisfy these requirements may not comply with FCC RF exposure requirements and should be avoided CE Declaration of conformity Herby Shenzhen Xtooltech Intelligent Co Ltd declares that this Car Diag nostics Tablet P710 complies with the...

Page 76: ...TIVITY CITY LIUXIAN AVENUE NANSHAN DISTRICT SHENZHEN CHINA FACTORY ADDRESS 2 F BUILDING 12 TANGTOU THIRD INDUSTRIAL ZONE SHIYANSTREET BAOAN DISTRICT SHENZHEN CHINA SERVICE HOTLINE 0086 755 21670995 86267858 EMAIL MARKETING XTOOLTECH COM FAX 0755 83461644 WEBSITE WWW XTOOLTECH COM ...

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