Xerox Phaser 5500 series Service Documentation Download Page 1

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705P01216
Updated: January 15 2010

Phaser 5500/5550 Service Documentation

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MK-Electronic

Summary of Contents for Phaser 5500 series

Page 1: ...705P01216 Updated January 15 2010 Phaser 5500 5550 Service Documentation w w w M K E l e c t r o n i c d e...

Page 2: ...followed by a bracket and a listing of the contents of the assembly Using the Parts List No The callout number from the exploded part diagram Name Description The name of the part to be ordered appear...

Page 3: ...ound on a label located on the rear frame of the printer just inside Door A Open Door A to locate the Serial Number The nine digit serial number has the following format PPP SSSSSS PPP product code as...

Page 4: ...ock Switch 6 802E64160 Control Panel 5500 101K63680 Control Panel 5550 7 962K24041 Harn Assy Console Panel 8 802K74170 Cover Assy Top PR Top Cover 9 802K74080 Cover Assy Front with 10 12 Front Door 55...

Page 5: ...H 4 802E55382 Cover Cap ESS PR Rear Panel Cover 5 802E55271 Cover Rear UPR Upper Rear Cover 6 802K74120 Cover Rear Low PR Lower Rear Cover 110V 5500 802K74130 Cover Rear Low PR Lower Rear Cover 220V 5...

Page 6: ...26938 Feeder Assy P O PL 2 3 Item 1 8 9 054K27550 Chute Feed Out with 13 14 10 Label Tray No1 included with 97 11 Label Tray No 2 included with 97 12 Label INST M N 13 Chute Feed Out P O PL 2 1 Item 9...

Page 7: ...Item 1 11 Tray P O PL 2 2 Item 1 12 Side Guide Actuator P O PL 2 2 Item 1 13 Guide Actuator P O PL 2 2 Item 1 14 Spring P O PL 2 2 Item 1 15 Pinion Gear P O PL 2 2 Item 1 16 End Guide P O PL 2 2 Item...

Page 8: ...nsor P O PL 2 3 Item 1 16 Wire Harness P O PL 2 3 Item 1 17 Gear 28T 21T P O PL 2 3 Item 1 18 Gear 29T P O PL 2 3 Item 1 19 809E51070 Spring P O PL 2 3 Item 1 20 Roller Assy Periodic replacement part...

Page 9: ...P O PL 2 3 Item 1 44 Holder Harness Upper P O PL 2 3 Item 1 45 Holder Harness PS1 ALT P O PL 2 3 Item 1 Clamp Mini Saddle ALT P O PL 2 3 Item 1 46 Rail 47 Support Retard P O PL 2 3 Item 1 48 Support N...

Page 10: ...sy MSI P O PL 3 1 Item 1 6 809E38160 Spring MSI Pick Up Gear Spring P O PL 3 1 Item 1 7 BRKT Assy Gear P O PL 3 1 Item 1 8 Chute Pinch P O PL 3 1 Item 1 9 Roll Assy Pinch P O PL 3 1 Item 1 10 Chute Lo...

Page 11: ...1 13 Guide Paper MSI P O PL 3 2 Item 1 14 Roll Assy Drive P O PL 3 2 Item 1 15 121E92780 Solenoid Pick Up P O PL 3 2 Item 1 16 Shaft Assy Pick Up P O PL 3 2 Item 1 17 008E93831 CAM Pick Up 2 P O PL 3...

Page 12: ...Item 1 3 Rack Front P O PL 3 3 Item 1 4 Rack Rear P O PL 3 3 Item 1 5 Link Sensor P O PL 3 3 Item 1 6 Guide Side Front P O PL 3 3 Item 1 7 Guide Side Rear P O PL 3 3 Item 1 8 Tray MSI P O PL 3 3 Item...

Page 13: ...59 Bearing Sleeve 10 802K58284 Cover Assy LH Low C with 11 22 Door B 11 Chute LH Low C P O PL 4 1 Item 10 12 Handle LH Low P O PL 4 1 Item 10 13 Spring COMP LH Low P O PL 4 1 Item 10 14 Cover LH Low C...

Page 14: ...ion 1 802K56095 HSG Assy BTR Periodic replacement part per 300k prints Transfer Roller 2 802K49240 Cover Assy Contact 3 012K94341 Link Assy Shutter 4 110E94770 Switch Door A Interlock Switch 5 Bracket...

Page 15: ...055 Chute Assy LH with 2 9 2 Bearing Pinch Out P O PL 4 3 Item 1 3 Roller Assy Regi P P O PL 4 3 Item 1 4 Chute Assy P O PL 4 3 Item 1 5 Spring COMP FL P O PL 4 3 Item 1 6 Guide P O PL 4 3 Item 1 7 Sp...

Page 16: ...003E59833 Handle L H P O PL 4 4 Item 1 3 024E03250 Rod CRU Shutter P O PL 4 1 Item 1 4 Chute LHCOV P O PL 4 4 Item 1 5 6 054K24060 Chute Assy Dup P O PL 4 4 Item 1 7 Frame Assy LH P O PL 4 4 Item 1 8...

Page 17: ...oller Assy Regi P O PL 4 5 Item 1 6 Bearing Regi E P O PL 4 5 Item 1 7 130K64270 SNR Assy Regi Registration Sensor P O PL 4 5 Item 1 8 Plate Earth F G P O PL 4 5 Item 1 9 054E23910 Chute TA P O PL 4 5...

Page 18: ...sy Laser C 8 160K95831 PWBA CRUM CP1 Drum Cartridge Toner Cartridge CRUM 9 962K13060 Harn Assy Front A 10 032K96941 Guide Assy CTG30 Sub Toner Dispense Assembly 11 127K38040 Motor Assy Disp 30K Toner...

Page 19: ...sor Photo Fuser Exit Sensor P O PL 6 1 Item 99 5 Spring Actuator P O PL 6 1 Item 99 6 BRKT Sensor Exit P O PL 6 1 Item 99 7 126K18309 Fuser Assy 120V Periodic replacement part per 300k prints 126K1831...

Page 20: ...OCT1 P O PL 6 2 Item 1 12 Spring Pinch Exit P O PL 6 2 Item 1 13 604K20390 Kit RLR Pinch Exit P O PL 6 2 Item 1 14 Roll Assy OCT P O PL 6 2 Item 1 15 Chute Low P O PL 6 2 Item 1 16 Bracket Sensor P O...

Page 21: ...P O PL 7 1 Item 99 3 Gear 18T MSI P O PL 7 1 Item 99 4 Gear 28T TA P O PL 7 1 Item 99 5 423W13155 Belt Synchronous BAN Main Drive Belt 6 007K88598 Drive Assy 242 with 7 8 Motor Assembly 7 Motor Assy 2...

Page 22: ...L GFI Breaker 14 Harness Assy F G E P O PL 8 1 Item 10 15 Harn Assy AC US EU P O PL 8 1 Item 10 16 Outlet MN P O PL 8 1 Item 10 17 18 19 20 802K73071 Cover Assy ESS I P Board Cover 21 Panel Assy CONN...

Page 23: ...C J406 J302 J140 J160 J170 J620 6 962K13292 Harn Assy Exit C J432 J433 J434 J606 P205 P613 7 962K13131 Harn Assy PH C J410 J106 J125 P60B P607 P204 8 962K18992 Harn Assy Fuser AC C J6 J600 J607 9 962...

Page 24: ...Item Part Description 1 802E54731 Top Cover 2 802E54740 Foot Cover 3 802E54750 Right Cover 4 802E80050 Left Cover 5 802E54771 Rear Cover 6 017K93132 Caster Stopper 7 017K93121 Caster 8 017K92991 Foot...

Page 25: ...aper Size Switch 5 014E51110 Tray Spacer 6 003E61510 Tray Stopper 7 059K26938 Tray 4 Feeder P O PL20 4 1 8 059K26938 Tray 5 Feeder PL20 4 1 9 054K27520 Chute Feed Out with 12 and 13 10 Cover Sensor 11...

Page 26: ...em 1 12 Side Guide Actuator P O PL 20 3 Item 1 13 Guide Actuator P O PL 20 3 Item 1 14 Spring P O PL 20 3 Item 1 15 Pinion Gear P O PL 20 3 Item 1 16 End Guide P O PL 20 3 Item 1 17 Spring P O PL 20 3...

Page 27: ...Paper or Level Sensor P O PL 20 4 Item 1 15 930W00211 Sensor Pre Feed Sensor P O PL 20 4 Item 1 16 Wire Harness P O PL 20 4 Item 1 17 Gear 28T 21T P O PL 20 4 Item 1 18 Gear 29T P O PL 20 4 Item 1 19...

Page 28: ...42 Holder Harness CTR P O PL 20 4 Item 1 43 Holder Harness Rear P O PL 20 4 Item 1 44 Holder Harness Upper P O PL 20 4 Item 1 45 Holder Harness PS1 ALT P O PL 20 4 Item 1 Clamp Mini Saddle ALT P O PL...

Page 29: ...72 Roll Assembly with 12 16 12 Bracket P O PL 20 5 Item 10 PL 20 5 Item 11 13 Bearing P O PL 20 5 Item 10 PL 20 5 Item 11 14 Bearing P O PL 20 5 Item 10 PL 20 5 Item 11 15 Pinch Roll P O PL 20 5 Item...

Page 30: ...cket 4 Shaft 5 Bearing 6 Gear 38T P O PL 20 6 Item 98 7 007K88301 Main Motor Take Away Motor 8 Gear 22T 40T P O PL 20 6 Item 98 9 Gear 126T P O PL 20 6 Item 98 10 Gear 60T P O PL 20 6 Item 98 11 Gear...

Page 31: ...1E16000 Lever Latch 7 Plate Assy Caster W 8 017E92820 Caster Rack FR 9 Root Adjuster 10 Rail Assy Tray 11 802E69460 Cover LH HCF 12 BRKT Assy Sensor 13 14 802E69470 Cover Rear HCF 15 604K23830 Joint B...

Page 32: ...ever Latch 5 Latch Assy Tray STD 6 009E84690 Spring 7 8 BRKT End Frame P O PL 22 2 Item 14 9 Plate End P O PL 22 2 Item 14 10 Spring Comp P O PL 22 2 Item 14 11 Washer P O PL 22 2 Item 14 12 Plate End...

Page 33: ...O PL 22 3 Item 5 5 Plate Assy Bottom with 3 4 6 Cable included with 99 7 826E11700 Screw Guide Tray 8 015K65531 BRKT Assy Gear R PF2 9 Bearing Power D 10 Shaft Lift 11 Bearing Power D 12 Washer 13 020...

Page 34: ...P O PL 22 4 Item 1 3 Frame Assembly Drive P O PL 22 4 Item 1 4 801K04745 Frame Assembly Rear with 5 P O PL 22 4 Item 1 5 Solenoid Assy Nudger Solenoid P O PL 22 4 Item 1 PL 22 4 Item 4 6 Holder P O PL...

Page 35: ...eed Sensor P O PL 22 5 Item 1 10 Clamp Mini Saddle P O PL 22 5 Item 1 11 Guide P O PL 22 5 Item 1 12 Harn Assy Feeder J560 P59 P62 P60 P61 P O PL 22 5 Item 1 13 Chute Upper Rear P O PL 22 5 Item 1 14...

Page 36: ...ft Assy Retard P O PL 22 6 Item 1 with 9 16 9 Gear 22T P O PL 22 6 Item 1 PL 22 6 Item 8 10 Collar P O PL 22 6 Item 1 PL 22 6 Item 8 11 005K06701 Clutch Assy Friction Retard Clutch P O PL 22 6 Item 1...

Page 37: ...2 7 Item 2 5 Chute Low P O PL 22 7 Item 2 6 130K88150 Sensor Assy TA Feed Out Sensor 6 P O PL 22 7 Item 2 7 Bracket Sensor TA P O PL 22 7 Item 2 8 Clamp P O PL 22 7 Item 2 9 059K36260 Roller Assy TA P...

Page 38: ...500 5550 Printer PL 22 8 Parts List Initial Issue PL 22 8 Tray 6 Electrical Item Part Description 1 960K08930 PWB Assy Tray 6 PWB 2 962K27490 Harness Assy Main 3 Clamp WS 2N 4 Clamp 5 WS 1N w w w M K...

Page 39: ...ator Dup Wait Sensor Actuator P O PL 23 1 Item 1 11 127K48381 Motor Assy Dup Duplex Motor P O PL 23 1 Item 1 12 960K01426 PWBA Duplex Duplex Unit PWB P O PL 22 3 Item 1 13 802E55173 Cover Dup Door D P...

Page 40: ...Item Part Description 1 003E59810 Stopper Dup 2 Lock Dup 3 Bearing Dup 4 Pin Dup 5 Chute Outer 6 Chute Inner 7 Roller Dup A3L 8 Roller Assy Dup 9 Roller Pinch Up included with 99 10 Spring Pinch Up in...

Page 41: ...ear 19Z P O PL 24 1 Item 1 10 Plate Earth Inv P O PL 24 1 Item 1 11 802E57020 Cover Fup Exit P O PL 24 1 Item 1 12 Plate Earth FU P O PL 24 1 Item 1 13 Eliminator Exit P O PL 24 1 Item 1 14 Roll Pinch...

Page 42: ...ing Pinch Exit 12 003E60171 Latch 13 Spring Latch Front 14 Plate Assy Front 15 Plate Earth 2 16 Plate Earth 3 17 Actuator Exit P O PL 24 2 Item 99 18 110E11580 Switch I L Cab Door E Interlock Switch 1...

Page 43: ...uator P O PL 24 2 Item 99 35 930W00113 Sensor Photo IN Exit Full Stack and OCT Home Position Sensor 36 Harn Assy Exit 2 C 37 127K38262 Motor Assy Exit 2 38 Screw 39 127K39420 Exit 2 Fan 40 120E24660 A...

Page 44: ...5 1 Parts List Initial Issue PL 25 1 Finisher Stacker Unit Item Part Description 1 026E93560 Screw 2 022K67724 H Transport Assy with PL 25 2 PL 25 3 3 Staple Finisher with PL 25 4 PL 25 15 4 5 6 893E4...

Page 45: ...2 Item 9 2 Hinge Assembly Left P O PL 25 2 Item 9 3 Hinge Assembly Right P O PL 25 2 Item 9 4 Bracket Magnet P O PL 25 2 Item 9 5 Spring Chute P O PL 25 2 Item 9 6 022E27660 Pinch Roll P O PL 25 2 Ite...

Page 46: ...0 Shaft Assy Right P O PL 25 3 Item 27 15 022K67740 Shaft Assy Left P O PL 25 3 Item 27 16 Bracket Bearing P O PL 25 3 Item 27 17 Cover Bearing P O PL 25 3 Item 27 18 121E92720 Magnet P O PL 25 3 Item...

Page 47: ...2 038E31290 Guide Tray Spring 3 050K51270 Tray Assy SCT Stacker Upper Tray 4 802E69790 Cover Eject 5 050K51280 Tray Assy Stacker Stacker Lower Tray 6 802E69810 Cover Bottom 7 017E97220 Caster 8 017E97...

Page 48: ...terlock Switch Door G Interlock Switch 3 802K67130 Cover Assy Front with 4 5 12 Door G 4 Bracket Assy Hinge P O PL 25 5 Item 3 5 Cover Inner P O PL 25 5 Item 3 6 Plate Docking 7 009E94910 Spring 8 802...

Page 49: ...P O PL 25 6 Item 8 10 11 Carriage Assy R P O PL 25 6 Item 8 12 Actuator P O PL 25 6 Item 8 13 802K67140 Cover Assy Sensor Stack Height Sensor 1 2 14 Shaft Elev 15 Bearing 16 Pulley T18 17 130E88770 S...

Page 50: ...racket Assy Punch 3 Hole with 2 6 11 16 22 23 030K76641 Bracket Assy Punch 2 Hole with 2 6 11 16 22 23 10 Cover Left Punch 11 Guide Assy P O PL 25 7 Item 9 12 Motor Assy Punch Motor P O PL 25 7 Item 9...

Page 51: ...older Stapler Staple Head Cover P O PL 25 8 Item 14 5 130E82530 Sensor Stapler Move Position Sensor P O PL 25 8 Item 14 6 Guide Harness Stapler P O PL 25 8 Item 14 7 962K27661 Harness Assy Staple P O...

Page 52: ...haft Assy Paddle Cyclone Paddle Drive Shaft 10 015K65860 Bracket Assy Eject Clamp with 11 13 11 127K40290 Motor Assy DC Eject Clamp Motor P O PL 25 9 Item 10 12 Bracket Eject Clamp P O PL 25 9 Item 10...

Page 53: ...r Assy 2 Front Tamper Motor P O PL 25 10 Item 1 7 Motor Assy Rear Tamper Motor P O PL 25 10 Item 1 8 Harness Assy Compiler P O PL 25 9 Item 1 9 006K23840 Shaft Assy Eject Roll Eject Roller Shaft with...

Page 54: ...th 8 13 8 Chute Assy Lower Exit R P O PL 25 11 Item 7 9 Bearing P O PL 25 11 Item 7 10 022K67870 Roller Assy Pinch Exit 1 Exit Pinch Rollers P O PL 25 11 Item 7 11 022K67880 Roller Assy Pinch Exit 2 E...

Page 55: ...r Buffer Roller 14 054K27160 Chute Assy Buffer Bottom with 8 15 15 Chute Assy Pinch Exit P O PL 25 12 Item 14 16 054K27111 Chute Assy Upper ENT with 17 19 17 Roller Assy Pinch ENT P O PL 25 12 Item 16...

Page 56: ...K27120 Chute Assy Lower Top Exit L with 11 13 11 Roller Pinch Lower Top Exit Pinch Rollers P O PL 25 13 Item 10 12 Spring 1 5N P O PL 25 13 Item 10 13 Shaft P O PL 25 13 Item 10 14 Chute Assy Upper To...

Page 57: ...acket Harness L H 3 960K17130 PWB H TRA Horizontal Transport PWB 4 Harness Assy H TRA I F 5 960K08852 PWB Main C Finisher Main PWB 6 Bracket PWBA Main 7 Plate PWBA Main 8 962K38740 Harness Assy AC Inl...

Page 58: ...27550 Harness Assy I F Finisher to IOT 4 962K27700 Harness Assy X Port ENT SNR 5 962K27710 Harness Assy Buffer SNR 6 962K27690 Harness Assy Top Exit SNR 7 962K27600 Harness Assy Top SNR 8 962K27631 Ha...

Page 59: ...structions 5550 075 1085 00 Toner Cartridge Instructions 5500 box and web 075 0904 00 Toner Cartridge Instructions 5550 box and web 075 1082 00 Drum Cartridge Instructions box and web 075 0907 01 Stap...

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