Xerox ColorQube 9203 Service Manual Download

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Xerox® ColorQube® 9203 Family
Multifunctional Printer
Service Manual

October 2014

www

MK-Electronic

Summary of Contents for ColorQube 9203

Page 1: ...Xerox ColorQube 9203 Family Multifunctional Printer Service Manual 708P90672 October 2014 w w w M K E l e c t r o n i c d e...

Page 2: ...Support 1 of 2 5 35 PL 12 115 HVF Ejector Pressing and Support 2 of 2 5 36 PL 12 120 HVF Main Drives 5 37 PL 12 125 HVF Feed Assembly and Punch 1 of 3 5 38 PL 12 130 HVF Feed Assembly and Punch 2 of...

Page 3: ...81 10 Main Covers 5 86 PL 81 11 Front Door Assembly 5 87 PL 81 25 Tray 1 Paper Feed Assembly 5 88 PL 81 26 Tray 2 Paper Feed Assembly 5 89 PL 81 30 Tray 3 Paper Feed Assembly 5 90 PL 81 35 3 Tray Mod...

Page 4: ...iver MR sensor harness PJ701 10 117E35590 Drum driver power supply interface cable PJ902 11 117E35560 Chassis interlock harness 12 Drum driver PWB bracket P O PL 1 15 Item 4 13 117E35550 AC chassis he...

Page 5: ...E24030 Xerox secure access power supply 3 146E02130 Xerox secure access card reader HID 146E02140 Xerox secure access card reader MAGSTRIPE 146E02150 Xerox secure access card reader MIFARE 146E02160 X...

Page 6: ...ner touch screen Not spared 7 962K77150 User interface harness PJ19 to PJ900 PJ901 to PJ905 W O TAG 007 962K96050 User interface harness W TAG 007 8 UI harness cover Not spared 9 962K76550 User interf...

Page 7: ...31 11 Item 18 11 Riser PWB P O PL 31 11 Item 11 12 Harness PDB to CCB Not spared 13 Harness PDB to Network Controller PWB Not spared 14 Harness PDB to CCB P O item 1 PJ9 PJ18 15 Harness power comms CC...

Page 8: ...O PL 31 11 Item 11 10 Harness PDB to SBC Not spared PJ17 11 Harness PDB to SBC Not spared PJ18 12 HDD power harness Not spared 13 960K59185 Single board controller PWB REP 3 10 14 960K27451 Foreign D...

Page 9: ...DJ 5 2 ADJ 5 5 5 960K51763 DADH PWB 6 962K62932 Communication power cable PJ188 PJ851 7 Harness support P O PL 5 10 Item 9 8 Top cover REF PL 5 20 Item 15 9 084K36766 DADH complete REP 5 19 ADJ 5 2 AD...

Page 10: ...00430 Static eliminator 15 Gear P O PL 31 12 Item 14 16 127K53770 DADH feed motor MOT05 074 ADJ 5 1 17 Feed motor tension spring red P O PL 5 10 Item 9 18 Feed assembly complete P O PL 31 10 Item 15 R...

Page 11: ...Item 17 8 Torsion spring silver P O PL 5 20 Item 17 9 029E37810 Latch pin 10 Spring plate P O PL 5 20 Item 17 11 130K73960 DADH TAR sensor Q05 096 REP 5 8 12 130K73970 DADH CVT Sensor Q05 097 REP 5 8...

Page 12: ...1 10 Item 11 REP 5 15 6 022E25061 Pre scan idler 7 Base P O PL 5 10 Item 9 8 Shaft Not spared 9 127K53780 DADH CVT Motor MOT05 099 ADJ 5 1 10 CVT Motor tension spring silver P O PL 5 10 Item 9 11 023E...

Page 13: ...Item 14 6 059K43910 Exit roll idlers REP 5 18 7 Bearing P O PL 5 30 Item 14 8 Document finger P O PL 5 30 Item 14 9 Torsion spring P O PL 5 30 Item 14 10 Lift bar P O PL 5 30 Item 14 11 Link arm P O P...

Page 14: ...0 DADH Tray size sensor 1 Q05 221 DADH Tray size sensor 2 Q05 222 REP 5 9 9 Lower cover right P O PL 5 35 Item 1 10 115K02540 Static eliminator large 11 103K01511 DADH width sensor Potentiometer Q05 0...

Page 15: ...red 9 055K43331 Upper baffle assembly See NOTE REP 10 22 10 Stripper jam clearance LED assembly P O PL 10 10 Item 9 11 803E13460 Front latchfork 12 803E13451 Back latchfork 13 807E29000 Gear drive 25T...

Page 16: ...baffle assembly REP 10 21 2 Gate and baffle shaft Not spared 3 Stripper blade assembly P O PL 10 12 Item 5 See NOTE REP 10 21 4 806E43120 Stripper shaft 5 604K54942 Stripper blade kit 6 600T91961 Str...

Page 17: ...t 3mm 92T 10 020K20460 Pulley 3mm 21T one way 11 127E16370 Exit Motor M5 MOT83 001 REP 10 14 12 807E28980 Driven compound gear 13 807E28990 Idler compound gear 14 121E26500 Exit duplex solenoid SOL83...

Page 18: ...0 3 11 127K62320 Front transfix motor MOT10 019 REP 10 4 Rear transfix motor MOT10 020 REP 10 5 12 801K37690 Front drum frame assembly REP 10 2 13 801K37940 Rear outer frame REP 10 3 14 041K06800 Tran...

Page 19: ...ube 9203 Family PL 12 00 Parts Lists PL 12 00 OCT Item Part Description 1 OCT complete P O PL 31 11 Item 1 2 Tray P O PL 12 00 Item 1 3 826E32840 Thumbscrew 4 130E81311 OCT 90 full sensor Q12 211 w w...

Page 20: ...door cover assembly P O PL 31 11 Item 2 REP 12 1 110 5 017K03750 Fixed caster 6 017K04520 Adjustable caster 7 Output cover Not spared 8 802K48320 Lower right hand cover 9 050K67380 Bin 0 10 050K68490...

Page 21: ...erlock S12 177 See NOTE 3 Link bracket assembly P O PL 12 15 Item 8 4 Stopper P O PL 12 15 Item 9 5 Docking latch P O PL 12 15 Item 8 6 Not used 7 120K03450 Docking actuator See NOTE 8 003K20930 Docki...

Page 22: ...Not spared 180K01340 3 Hole USSG XCL 4 Hole Not spared XE 4 Hole Sweden Not spared 4 093E03930 Chad bin 5 Thumbscrew Not spared 6 Bracket P O PL 12 20 Item 14 7 130E10380 Punch sensor 1 Q12 078 Chad b...

Page 23: ...wheel 4 off REF PL 31 12 Item 9 REP 12 18 110 4 Paddle wheel shaft assembly P O PL 31 12 Item 10 W TAG F 016 REP 12 12 110 5 013E25790 Nylon bearing 6 Gear Not spared 7 Flag Not spared 8 Cable clamp N...

Page 24: ...1 upper limit switch S12 190 4 Sensor bracket Not spared 5 130E10360 Bin 1 90 full sensor Q12 187 Bin 1 motor encoder sensor Q12 163 6 Pulley Not spared 7 Bearing Not spared 8 127K55891 Bin 1 elevato...

Page 25: ...2 35 LCSS Bin 1 Control Components 2 of 2 Item Part Description 1 110K13990 Bin 1 lower limit switch S12 191 2 Not used 3 130E10360 Bin 1 Upper level sensor Q12 188 REP 12 11 110 4 Actuator Not spared...

Page 26: ...Input drive belt REP 12 2 110 2 127K55860 Transport motor 1 MOT12 223 REP 12 2 110 3 Spring Not spared 4 Pulley Not spared 5 013E37460 Dry bearing 6 Feed roll shaft short Not spared 7 013E37470 Bearin...

Page 27: ...or Q12 182 Rear tamper home sensor Q12 181 Rear tamper away sensor Q12 183 See NOTE 4 Sensor bracket P O PL 12 45 Item 1 5 Static eliminator stacker REF PL 12 65 Item 7 6 Sensor retainer P O PL 12 45...

Page 28: ...motor encoder sensor Q12 096 REP 12 10 110 4 Pulley P O PL 12 50 Item 1 5 023E24330 Ejector belt REP 12 17 110 6 Clip P O PL 12 50 Item 1 7 019K13390 Support finger set Qty 4 8 020K21490 Pulley drive...

Page 29: ...P O PL 31 11 Item 15 REP 12 8 110 2 Head traverse unit P O PL 12 55 Item 1 3 130E10360 Stapler home sensor Q12 135 Stapler index sensor Q12 168 4 130E10380 SH1 Paper sensor Q12 196 5 029K04690 Staple...

Page 30: ...t spared 7 115E13440 Static eliminator 8 006K32840 Feed roll shaft short 9 013E25800 Copper bearing 10 117K54510 Paper guide 11 130E11440 Top tray exit sensor Q12 107 12 121K45010 Exit diverter soleno...

Page 31: ...er right hand paper guide 3 006K32790 Ejector drive shaft 4 130E11440 Compiler exit sensor Q12 106 5 013E25790 Nylon bearing 6 Pulley Not spared 7 115E11810 Static eliminator stacker 8 023E24340 Paper...

Page 32: ...arance Guide Item Part Description 1 032K09671 Paper entry guide assembly 2 003K17531 Jam clearance handle 3 130E10380 Entry sensor Q12 077 4 Sensor bracket Not spared 5 848K31330 Entry guide cover RE...

Page 33: ...unload PWB 4 962K56952 Cord bracket assembly 5 110K13980 Front door interlock switch S12 303 6 110K13970 Top cover interlock switch S12 197 7 LCSS communications harness P O PL 12 75 Item 4 8 LCSS po...

Page 34: ...848E17800 Foot cover REP 12 1 171 8 848E17810 Inserter cover REP 12 1 171 9 848E40500 Top tray REP 12 3 171 10 Seal Not spared 11 017K04830 Fixed caster assembly REP 12 96 171 12 Fixed caster bracket...

Page 35: ...191 8 Main belt pulley Not spared 9 Main belt tensioner Not spared 10 127K56592 Bin 1 elevator motor assembly MOT12 241 REP 12 12 171 11 Bin 1 rear lift bar bracket Not spared 12 Bin 1 front lift bar...

Page 36: ...away sensor Q12 183 Rear tamper home sensor Q12 181 16 130K75470 Bin 1 upper level sensor receiver Q12 188 REP 12 76 171 17 130K75900 Paper pressing sensor Q12 322 18 127K56551 Motor encoder assembly...

Page 37: ...tor assembly MOT12 265 REP 12 51 171 14 Pinion gear Not spared 15 Pinion gear shaft Not spared 16 130E12830 Paper pusher upper sensor Q12 092 Paper pusher lower sensor Q12 094 REP 12 54 171 17 Stapler...

Page 38: ...REP 12 63 171 3 Solenoid bracket P O PL 12 120 Item 4 4 121K45290 BM diverter solenoid SOL12 258 Exit diverter solenoid SOL12 225 Set clamp solenoid SOL12 056 5 Solenoid connector Not spared 6 127K566...

Page 39: ...5c Not spared REP 12 14 171 9 038E41341 BM diverter gate REP 12 39 171 10 059K69950 Buffer pocket jam clearance guide REP 12 33 171 11 059K69981 Inserter jam clearance guide assembly 8a REP 12 34 171...

Page 40: ...er pocket roll 1C REP 12 42 171 Input roll 1D REP 12 40 171 Top exit feed roll 1E REP 12 47 171 2 006K32850 Feed roll assembly Stacker exit feed roll 2A REP 12 46 171 Buffer lower roll 2B REP 12 44 17...

Page 41: ...home sensor Q12 180 Tamper front away sensor Q12 182 Nip split sensor Q12 091 Nip home sensor Q12 088 2 130E12810 Entry sensor Q12 077 Compiler exit sensor Q12 106 Buffer position sensor Q12 086 Buffe...

Page 42: ...Part Description 1 105K35831 HVF power supply unit REP 12 55 171 2 960K52570 HVF PWB REP 12 57 171 3 960K41780 Pause to unload PTU PWB REP 12 97 171 4 105K36840 Power cord 5 In line fuse 10A slo blow...

Page 43: ...Xerox ColorQube 9203 Family PL 12 145 Parts Lists PL 12 145 HVF BM Module Complete Item Part Description 1 084K37050 BM Module REP 12 61 171 2 Slide assembly Not spared REP 12 62 171 w w w M K E l e...

Page 44: ...2 60 171 12 130K74072 Flapper home sensor Q12 207 REP 12 16 171 13 Bearing Not spared 14 020E39990 BM Entry roll pulley REP 12 22 171 15 006K28660 BM Entry roll REP 12 22 171 16 130K74110 BM Entry sen...

Page 45: ...BM Rear tamper rack P O PL 12 155 Item 9 REP 12 30 171 8 BM Front tamper rack P O PL 12 155 Item 10 REP 12 30 171 9 007K13190 BM Rear tamper assembly REP 12 30 171 10 007K13180 BM Front tamper assemb...

Page 46: ...back stop drive belt REP 12 20 171 8 809E78370 BM back stop tensioner spring REP 12 20 171 9 Allen key 3mm Not spared 10 848E40480 Sensor cover 11 BM back stop bearing Not spared REP 12 26 171 12 BM...

Page 47: ...Back stop adjust spring P O PL 12 165 Item 18 8 809E71970 Antiplay spring 9 Solenoid spring P O PL 12 165 Item 18 10 Shaft support Not spared 11 Belt clamp P O PL 12 165 Item 18 12 BM back stop solen...

Page 48: ...806E36200 Drive shaft 6 007E69830 Drive gear 40T 7 413W30654 Bearing REP 12 18 171 8 008E08220 Crank REP 12 18 171 9 012E20860 Connecting rod REP 12 36 171 10 Bearing Not spared 11 802E59171 Motor co...

Page 49: ...oll motor assembly 8 127K53620 BM crease roll gate motor MOT12 273 REP 12 24 171 9 107E22600 BM Crease roll gate home sensor Q12 222 BM Crease roll motor encoder sensor Q12 216 10 960K52781 BM PWB REP...

Page 50: ...16T 12 Drive shaft Not spared 13 007E69070 Crease roll gate rack drive gear REP 12 59 171 14 007E68951 Crease roll gate rack REP 12 59 171 15 020E54110 Crease roll gate front guide 16 020E54120 Creas...

Page 51: ...racket handle Not spared REP 12 28 171 10 Stapler bracket assembly Not spared REP 12 28 171 11 809E48830 Torsion spring REP 12 28 171 12 Bearing Not spared REP 12 28 171 13 Spring Not spared REP 12 28...

Page 52: ...3 HVF BM Bin 2 upper cover P O PL 12 190 Item 8 4 127K53630 BM Conveyor drive motor MOT12 274 5 019E61171 HVF BM Bin 2 90 full sensor Q12 206 6 HVF BM Bin 2 lower cover P O PL 12 190 Item 8 7 826E3284...

Page 53: ...Item 8 REP 12 73 171 5 Top cover door assembly spring P O PL 12 200 Item 8 6 802E93931 Top cover 7 848E17430 Right hand side cover REP 12 67 171 8 Tri Folder complete Not spared 9 Top cover door asse...

Page 54: ...d 11 023E30780 Coupler drive belt REP 12 68 171 12 007K14460 Install kit drive assembly 13 005K12690 Drive coupling assembly REP 12 69 171 14 675K53640 Tri Folder install kit REP 12 68 171 15 Thumb sc...

Page 55: ...em 10 3 Top cover door assembly shaft P O PL 12 210 Item 10 4 Latch hook P O PL 12 210 Item 10 5 Top door cover assembly base P O PL 12 210 Item 10 6 Latch handle P O PL 12 210 Item 10 7 Latch spring...

Page 56: ...EP 12 78 171 7 020E38480 Centerfold pulley REP 12 74 171 8 121K44660 Assist gate solenoid SOL12 268 REP 12 71 171 9 011E13832 Centerfold entry gate lever REP 12 74 171 10 809E44040 Crease roll spring...

Page 57: ...Not spared REP 12 90 171 12 Inserter paper length 1 sensor Q12 079 Inserter paper length 2 sensor Q12 080 Inserter paper length sensor 3 Q12 090 P O PL 12 300 Item 22 REP 12 89 171 13 Paper width sens...

Page 58: ...ar Not spared 4 Pulley Not spared 5 Belt Not spared 6 Bracket Not spared 7 Jam drive belt Not spared 8 Inserter top cover interlock switch S12 178 Not spared REP 12 87 171 9 Loading lever Not spared 1...

Page 59: ...20 REP 12 91 171 11 Inserter LE sensor Q12 083 REP 12 93 171 Inserter TE sensor Q12 084 REP 12 93 171 P O PL 12 310 Item 19 12 Idle roller P O PL 12 310 Item 19 REP 12 98 171 13 Idler roller bracket...

Page 60: ...Inserter motor MOT12 261 2 Idler Not spared 3 Driver gear Not spared 4 Idler Not spared 5 Tray down gear Not spared 6 Gear cover bracket Not spared 7 Idler Not spared 8 Bottom shaft drive Not spared 9...

Page 61: ...PL 3 10 7 Grounding strip Not spared 8 Telephone cable not shown on illustration see below for variants P O PL 20 05 Item 9 PL 20 05 Item 10 117K45260 United Kingdom 117K45390 USSG XCL 117K45270 Germa...

Page 62: ...n Norway Finland Denmark 497K07230 Netherlands Belgium France 2 Line 2 Fax Kits see below for variants 497K07180 UK Spain Portugal Greece Ireland 497K07200 Austria Germany Switzerland Italy 497K07220...

Page 63: ...em Part Description 1 Convenience stapler kit REF PL 31 11 Item 3 2 Power cord P O PL 25 10 Item 1 3 PSU P O PL 25 10 Item 1 4 Staple cartridge REF PL 26 10 Item 16 5 Convenience stapler P O PL 25 10...

Page 64: ...Sold 108R00837 Cyan solid ink stick Sold DMO 9 108R00835 Yellow solid ink stick Metered 108R00831 Yellow solid ink stick Sold 108R00839 Yellow solid ink stick Sold DMO 10 108R00836 Black solid ink sti...

Page 65: ...043P00067 Xerox Clean ups IPA water WARNING 9 Cleaning cloth XC P O PL 31 11 Item 32 10 Oil spillage syringe P O PL 31 11 Item 32 11 600T91959 Drum protective cover 12 Oil spillage plastic bottle 1 5...

Page 66: ...m Part Description 1 DADH covers REF PL 5 10 2 Main covers REF PL 81 10 3 LCSS covers REF PL 12 10 4 Scanner covers REF PL 62 10 5 HVF covers REF PL 12 100 6 Tray 5 covers REF PL 75 60 7 Tri folder co...

Page 67: ...t HVF XE 498K17940 4 hole punch kit HVF Sweden 6 USB print connectivity kit Not spared 7 Finishing devices variants below LCSS no hole punch Not spared 8 604K94310 Tray 5 adjustable castor kit 9 498K1...

Page 68: ...04K61410 Wave amp cable and clip kit Type A 14 604K60701 DADH mylar guide kit 15 604K67230 LCSS traverse kit 16 498K17546 Smartcard enablement kit 17 604K62080 DADH sensor replacement kit W TAG D 007...

Page 69: ...p kits variants below 301K23411 Standard USSG XCL 301K23421 Standard XE 301K23471 Professional USSG XCL 301K23481 Professional XE 4 498K13736 Xerox copier assistant kit USSG XCL 498K16091 Xerox copier...

Page 70: ...Top cover plug Not spared W TAG 007 11 Document glass securing bracket P O PL 62 10 Item 1 12 962K76440 DADH IIT power comms harness W O TAG 007 962K88990 DADH IIT power comms harness W TAG 007 13 962...

Page 71: ...on harness PJ926 CN1 REP 62 11 6 Scan carriage P O PL 62 15 Item 1 7 130K75130 Carriage home sensor Q62 018 REP 62 4 Angle sensor Q62 301 8 Actuator support Not spared 9 Actuator spring Not spared 10...

Page 72: ...962K76431 IIT video CCB PWB harness PJ15 PJ922 7 Scanner copy controller module harness PJ920 PJ921 PJ852 Not spared 8 960K52181 Scanner PWB REP 62 12 9 Scanner PWB cover Not spared 10 130E12320 Docum...

Page 73: ...ribbon cable REP 62 19 7 130K75130 Carriage home sensor Q62 018 REP 62 15 Angle sensor Q62 301 REP 62 20 8 Actuator support Not spared 9 Actuator spring Not spared 10 110K14010 Input module angle sen...

Page 74: ...ared 5 Cable clamp rear Not spared 6 960K59870 Exposure lamp inverter PWB REP 62 17 7 020K12510 Scan idler pulley REP 62 24 8 Drive shaft assembly Not spared 9 023E25140 Scanner carriage drive belt RE...

Page 75: ...ar 13 60 P O PL 70 10 Item 1 REP 71 3 10 Gear 13 dog P O PL 70 10 Item 1 11 Elevate plate assembly P O PL 70 10 Item 1 REP 71 2 12 Length sensing bracket P O PL 70 10 Item 1 13 Width sensing bracket P...

Page 76: ...L 31 11 Item 31 4 848E23153 Right side cover 5 802K93695 Lower left door assembly 6 Lower left door latch P O PL 70 25 Item 5 7 Rear left cover P O PL 70 25 Item 13 8 Rear cover Not spared 9 848E23142...

Page 77: ...L 70 30 Item 18 8 Spring P O PL 70 30 Item 18 9 Top cover P O PL 70 30 Item 18 10 Nip release link arm P O PL 70 30 Item 18 11 Pivot block P O PL 70 30 Item 18 12 Nip E roller P O PL 70 30 Item 18 13...

Page 78: ...ear White P O PL 73 15 Item 1 10 Dog drive elevate P O PL 73 15 Item 1 11 007K20290 Damper and gear assembly REP 73 6 12 Cable gear shaft P O PL 73 15 Item 1 13 Washer elevate Not spared 14 Gear P O P...

Page 79: ...73 16 Item 13 REP 82 2 8 130E18220 Tray 3 home sensor Q73 303 REP 73 5 9 059K50851 Takeaway roll 1 A Takeaway roll 2 B 10 Transport motor bracket P O PL 73 16 Item 13 11 130E11610 TAR sensor 1 Q 71 39...

Page 80: ...PL 74 10 Item 1 11 Spring nudger P O PL 74 10 Item 1 12 Pulley nudger Not spared 13 Nudger roll assembly REP 81 6 P O PL 31 11 Item 26 See NOTE 14 Feed roll assembly REP 81 6 P O PL 31 11 Item 26 See...

Page 81: ...2 Tray base P O PL 74 10 Item 1 3 Tray deck P O PL 74 10 Item 1 4 Rack front P O PL 74 10 Item 1 5 Rack rear P O PL 74 10 Item 1 6 130E18220 Bypass width sensor Q74 350 7 Mounting bracket P O PL 74 10...

Page 82: ...75 60 Item 1 6 110E20570 Tray 5 door switch S75 010 7 Interlock switch plate Not spared 8 848K19110 Front cover REP 75 8 9 802E82351 Rear cover REP 75 8 10 802E82363 Top cover REP 75 8 11 Label Tray 5...

Page 83: ...tch spring P O PL 75 62 Item 16 8 Docking latch bracket P O PL 75 62 Item 16 9 Docking latch main bracket P O PL 75 62 Item 16 10 803E13680 Docking latch thumb screw see NOTE 11 Docking plate P O PL 7...

Page 84: ...ared 3 Latch spacer Not spared 4 Slide latch Not spared 5 Spring leaf Not spared 6 Rear guide P O PL 75 64 Item 12 7 Front guide assembly Not spared 8 038E34402 Guide strip 9 Adjustment plate Not spar...

Page 85: ...ed 12 110E06961 Upper limit switch S75 412 13 Rear elevator rack P O PL 75 68 Item 24 14 Front elevator rack P O PL 75 68 Item 24 15 Retard roller shield P O PL 81 46 Item 1 16 Shipping pin bearing No...

Page 86: ...h bar actuator 2 Not spared 10 Lift plate crash bar actuator 1 Not spared 11 Crash bar actuator spring Not spared 12 Not used 13 Infill actuator arm P O PL 75 70 Item 19 14 Infill actuator arm spring...

Page 87: ...45840 Right cover 4 848K31744 Front door assembly 5 848K31762 Ink loader access cover 6 848E45881 Ink loader top 7 848E45890 Ink loader access cover rear 8 848E45950 Ink loader backup cover 9 848E4596...

Page 88: ...ngle cover 6 848E45940 Shipping restraint cover 7 Front door moulding P O PL 81 11 Item 13 8 Access magnetic catch P O PL 81 11 Item 11 9 848E45920 Front door handle 10 848E46011 Front door bracket at...

Page 89: ...5 Item 28 See NOTE 12 Drive belt P O PL 81 25 Item 1 13 Drive clutch P O PL 81 25 Item 1 14 Feed pulley P O PL 81 25 Item 1 15 Washer P O PL 81 25 Item 1 16 Bearing P O PL 81 25 Item 1 17 130E18220 St...

Page 90: ...Item 28 See NOTE 12 Drive belt P O PL 81 26 Item 1 13 Drive clutch P O PL 81 26 Item 1 14 Feed pulley P O PL 81 26 Item 1 15 Washer P O PL 81 26 Item 1 16 Bearing P O PL 81 26 Item 1 17 130E18220 Sta...

Page 91: ...roll assembly REP 81 5 P O PL 81 30 Item 26 See NOTE 12 Drive belt P O PL 81 30 Item 1 13 Drive clutch P O PL 81 30 Item 1 14 Feed pulley P O PL 81 30 Item 1 15 Washer P O PL 81 30 Item 1 16 Bearing P...

Page 92: ...6 Drive belt P O PL 73 16 Item 13 7 Spring P O PL 73 16 Item 13 8 Coupling P O PL 73 16 Item 13 9 Horizontal transport lid P O PL 81 35 Item 1 10 Idler roll P O PL 81 35 Item 1 11 Spring P O PL 81 35...

Page 93: ...vator motor harness Not spared 7 423W09050 Drive belt REP 82 6 8 Upper limit actuator spring Not spared 9 Upper limit actuator Not spared 10 Belt tensioner Not spared 11 Belt tensioner spring Not spar...

Page 94: ...1 REP 75 2 8 Nudger roller P O PL 81 45 Item 20 REP 81 7 9 Torsion spring P O PL 81 45 Item 1 10 Clutch P O PL 81 45 Item 1 11 Gear 29T P O PL 81 45 Item 1 12 Housing spring P O PL 81 45 Item 1 13 Tor...

Page 95: ...clutch P O PL 81 46 Item 1 5 Take away roller P O PL 31 11 Item 4 REP 82 7 6 Bearing P O PL 81 46 Item 1 7 005E29070 Clutch 8 Torsion retard spring P O PL 81 46 Item 1 9 Retard roller shaft P O PL 81...

Page 96: ...0 Confirm sensor 16 Q82 125 Vertical transport sensor 5 Q82 110 REP 82 8 8 023E31470 Nip F drive belt 90T 9 Sensor bracket Not spared 10 110E20810 Upper door interlock switch S01 100 Mid door interloc...

Page 97: ...REP 83 2 6 020K20480 Pulley M6 21T 7 023E31410 Horizontal transport drive belt front REP 83 5 8 023E31490 Drive belt M6 9 127K62291 Horizontal transport motor M6 MOT82 003 REP 83 4 10 059E10740 Nip R...

Page 98: ...0 Registration Pre heat interface PWB Not spared 11 Thermal cutout PWB Not spared 12 130E12950 Pre transfix sensor 20 Q89 006 REP 10 7 13 Lower heat plate Not spared 14 Lower platelet base assembly No...

Page 99: ...g cover Not spared 3 Front drive gear Not spared 4 Drive belt P O PL 88 11 Item 1 5 Nip A roller P O PL 88 11 Item 1 6 Compound gear Not spared 7 Bearing Not spared 8 Registration motor A1 M3 MOT 89 0...

Page 100: ...e Assembly Item Part Description 1 010K04820 Left hand slide assembly REP 91 26 2 010K04830 Right hand slide assembly REP 91 26 3 674E02850 Slide assembly cross brace REP 91 26 4 130E18210 Waste tray...

Page 101: ...sensor Q91 011 Upper carriage home sensor Q91 012 9 807E29030 Lower carriage drive gear 10 807E29040 Upper carriage drive gear 11 120K03490 Waste tray lock solenoid assembly 12 116K00812 Marking unit...

Page 102: ...ed 8 020K20630 Drive pulley 9 020K20470 Belt pulley 10 022E38380 Tensioner pulley 11 801E11480 Back tensioner base REP 91 4 12 HM vertical motion motor MOT91 023 P O PL 91 15 Item 1 REP 91 2 13 033K04...

Page 103: ...OT91 035 REP 91 11 8 Mounting bracket Not spared REP 91 10 9 Purge line filter P O PL 91 20 Item 17 PL 91 20 Item 20 REP 91 12 10 Umbilical P O PL 91 20 Item 20 REP 91 31 11 Purge line P O PL 91 20 It...

Page 104: ...estraint motor MOT91 036 8 Mounting bracket Not spared 9 Purge line filter P O PL 91 25 Item 17 PL 91 25 Item 20 REP 91 12 10 Umbilical P O PL 91 25 Item 20 REP 91 31 11 Purge line P O PL 91 25 Item 1...

Page 105: ...e A P O PL 31 11 Item 29 see NOTE 117E37130 Video cable Type B See NOTE 8 Wave amp cable Type A P O PL 31 11 Item 13 see NOTE 117E37140 Wave amp cable Type B see NOTE 9 130E12962 Service loop REP 91 3...

Page 106: ...eservoir mounting bracket P O PL 93 10 Item 26 13 057E03690 Side insulation 14 127K62310 Ink keyplate motor MOT93 051 15 LPA valve solenoid SOL91 045 P O PL 93 10 Item 16 16 Reservoir pump assembly P...

Page 107: ...t lock cam P O PL 94 10 Item 4 12 Shaft P O PL 94 10 Item 4 13 Cam rear P O PL 94 10 Item 4 14 Bushing shaft P O PL 94 10 Item 4 15 Pin dowel P O PL 94 10 Item 4 16 Lift gear Not spared 17 130E12940 C...

Page 108: ...4 15 IOD Assembly Item Part Description 1 020K20580 IOD assembly REP 91 22 2 032E35160 Front guide track REP 91 23 3 032E35170 Rear guide track REP 91 23 4 IOD Pre amplifier PWB P O PL 94 15 Item 1 5...

Page 109: ...um protector cover REF PL 26 11 Item 11 14 Drum encoder bracket Not spared 15 127K68890 Drum and abatement fan assembly 16 801K37690 Front drum frame assembly REP 91 25 17 Mounting bracket Not spared...

Page 110: ...6 Machine AP Screw M4x10 Machine AQ Screw M3x8 Taptite AR Screw M4x8 Machine AS Screw M4x10 Self Tapping AT Screw M4x10 Self Tapping AU Screw 3x5 machine AV E Clip M3 5 AW Screw M3x5 5 Taptite AX Scre...

Page 111: ...October 2014 5 110 Xerox ColorQube 9203 Family Common Hardware Parts Lists w w w M K E l e c t r o n i c d e...

Page 112: ...w w w M K E l e c t r o n i c d e...

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