X-TREME X-600 Owner'S Manual Download | Manualshive

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Wiring Diagram

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Summary of Contents for X-600

Page 1: ...Page1 X 600 Electric Scooter Owner s Manual X Treme TM Electric Scooters ...

Page 2: ...in use 4 Charge the unit for 6 8 hours or until the light on the charger turns red green 5 DO NOT allow this unit to deep discharge the battery 6 For safety purposes DO NOT charge for over 24 hours 7 Turn the unit OFF when not in use This PRODUCT IS NOT INTENDED FOR EXTREME or OFF ROAD Use Please take care of your X 600 DO NOT JUMP or ABUSE THIS PRODUCT DO NOT RIDE IN WET ICY CONDITIONS Failure to...

Page 3: ... this product See Product Handbook for more information This product is recommended for riders 14 YEARS OF AGE and older SAFETY Persons without excellent vision balance coordination reflex muscle and bone strength and good decision making capabilities should not use this product Minors without adult supervision should not use this product Persons unwilling or unable to take responsibility for thei...

Page 4: ...and hair away from all moving parts Do not touch the motor or wheels while they are rotating Brakes are designed to control speed as well as stop the scooter Practice braking for proper slowing down and smooth stops Maintain your X Treme X 600 A Blaze Signature Series Scooter as recommended in this Product Handbook Use only quality replacement parts as recommended by the manufacturer Inspect the e...

Page 5: ...14 15 TROUBLESHOOTING GUIDE 16 HOW TO GUIDE 17 23 How To Start Scooter 17 How To Adjust Chain 17 How To Adjust Disc Brakes 17 18 How To Understand Charger Light Sequence 18 How To Check Charger Output 18 How To Install Bearings 19 How To Remove Insert Pin Connectors 19 How To Determine Which Controller Version You Have 19 How To Replace Install Controller 19 20 How To Test Motor Direct To Battery ...

Page 6: ...Scooter Will Not Shut Off 26 Troubleshooting Scooter Won t Run Charger Stays Green 26 Troubleshooting Scooter Won t Run Charger Stays Red Green 26 Troubleshooting Scooter Going Slow 27 Troubleshooting Grinding Noise In Rear 27 Troubleshooting Scooter Seems Fine Until Sat On Then Will Not Go Or Pops Fuse 28 Troubleshooting Tire Problems 28 Troubleshooting Scooter Not Showing Full Charge After Charg...

Page 7: ...e inflated the tires to the correct PSI and completely charged the battery Failure to follow these instructions may damage your vehicle and void your warranty CALL OR GO ONLINE 1 253 777 0690 www x tremescooters com support For General Information or Parts Visit www x tremescooters com ...

Page 8: ...Page8 GETTING TO KNOW YOUR X TREME X 600 A BLAZE SIGNATURE SERIES Photo s may vary ...

Page 9: ...n the FOLDING HANDLE with one hand while gently pulling up on the handlebars with the other 3 Fully extend the handlebars to their upright position until you feel the mechanism lock into place 4 Attach the handlebars by inserting the silver handlebar clamp onto the handlebar post stopping just below the top Be sure to orient the bars in the correct riding position with the throttle on the rider s ...

Page 10: ...to the fuse holder then close the footplate cover 7 Attach the seat post to the seat post receiver then attach the clamp to the top of the seat post Pull the upper seat post to the desired position and tighten the clamp securely 8 Attach the seat to the upper seat post and tighten the seat bolts as shown ...

Page 11: ...00 will begin to move on its own power Your scooter has a variable speed hand throttle You can control the speed of your scooter by the amount of pressure you use when rotating the hand throttle The more you rotate the faster you will go STOPPING BRAKING 1 To brake release the THROTTLE GRIP and depress the BRAKE LEVERS on the 1 Make sure unit is turned off 2 Open the charging socket cover located ...

Page 12: ...th activated by a hand brake lever on the left and right side of the handlebar Squeezing the hand brake lever with your left hand activates the rear brake Squeezing the hand brake lever with your right hand activates the front brake Make sure to release the HAND THROTTLE GRIP when engaging the brakes Your X 600 is equipped with switches on each brake lever that will disengage power to the motor wh...

Page 13: ...600 you will need the following tools Allen Wrenches 3 4 5 6 mm To adjust the front brakes For brakes that are adjusted too loose 3 Adjust the tension screw on the left hand brake lever by rotating it counter clockwise until the wheel spins freely For brakes that are adjusted too tight 4 Tighten the tension screw on the left hand brake lever by rotating it clockwise until the wheel has a slight dr...

Page 14: ...must be well aligned onto the sprockets in order to avoid uneven wear This will result in shortened chain life How tight should the chain be If the chain is skipping or jumping on the sprockets this is too loose and may be harmful If the chain is making a humming sound when the wheel is turning this is too tight and may cause the chain to snap The correct tension is achieved by adjusting the chain...

Page 15: ... NOT WASH WITH A HOSE Check that all nuts and bolts are securely tightened Lubricate the chain with any silicone spray 3 1 oil or any good clean motor oil Check battery charger for any frayed cut wires To tighten the chains Slightly loosen the two axle bolts on both sides of the rear wheel Fig 14 Then slowly adjust the two adjusting screws on each side of the rear tire Fig 15 until chain reaches t...

Page 16: ...ed the end of their useful life 2 Charger is malfunctioning 1 Replace Batteries 2 Replace Charger Unit Unit moves intermittently or very slow 1 Batteries not fully charged 2 Loose Wire 3 Bad Throttle or controller 1 Charge or replace batteries 2 Check for loose wires 3 Replace Unit will not move when throttle lever is activated 1 Batteries not fully charged 2 Brake switches out of adjustment 3 Bat...

Page 17: ...lso controls wheel alignment be sure to center the wheel in the center of frame 6 After you have adjusted your chain and aligned your wheel tighten the axle nuts ______________________________________________________ How To Adjust Disc Brakes 1 At the brake lever on the handle bar adjust the cable all the way in making the cable looser not tighter 2 At the Brake Caliper there is a small nut holdin...

Page 18: ... like a fully charged battery and will bring other batteries down to its level If a flashing red light appears on the charger this may indicate the charger wires are crossed and or touching each other In most cases if the scooter runs a shorter distance the batteries may be beyond their life cycle How To Check Charger Output Tools Needed Multi meter set to DC voltage 1 Determine the total DC volta...

Page 19: ...connector you will see a metal pin The pin is held in place by a small tab that bends outward 2 Reach inside the front of the connector with a dental pick or jewelers screwdriver and bend the tab in then pull the metal pin out the back of the connector 3 Reinsert the new wires into the white connectors How To Determine Which Version Controller You Have Version 1 All 8 white connectors Version 2 6 ...

Page 20: ... 1 Access the Battery and Controller compartment 2 Locate the Connector from the Battery to the Controller and label the male female sides for reference 2 Locate the Connector coming from the Motor to the Controller and label the male female sides for reference 3 Unplug the Batter and Motor connectors and plug them Directly into each other Caution This will bypass the controller and put power dire...

Page 21: ...ve socket from scooter and install new socket back thru hole 6 Install nut to secure socket onto frame 7 Then bend out locking tabs on gold pins and reinsert into connector Red on Red Black on Black and connect into silver box 8 Plug in charger into wall and a green light should appear on charger Next plug into scooter charger should turn red when connections are correct 9 Reattach foot deck 10 Le...

Page 22: ...er and set aside 3 Loosen the two 17mm axle nuts Loosen the chain adjusters they are attached to the axle and the back of the frame until you can move the wheel forward enough to remove the chain Slide the wheel out of the frame 4 Reassemble in reverse order 5 Tighten chain adjusters evenly keeping wheel straight with the frame The chain should be fairly tight with only slight up and down movement...

Page 23: ... handlebar grip 2 Cut throttle wires halfway between the throttle and the handlebar tube 3 Loosen throttle bolts 4 Remove old throttle 5 Install the new throttle and tighten bolts 6 Cut wires from new throttle leaving enough room to mate new wires with the old 7 Splice wire together matching wire color 8 You can solder the wires use crimp connectors or just twist the wires together and tape ...

Page 24: ...ooter The scooter On Off switch can be defective Without a good switch the scooter has no power but the test of this is the power light Does the power light come on when the switch is activated to the on position Troubleshooting After Fully Charging Powers Only For Short Distance Use 1 Suspect the battery charger or the battery as the primary cause of short distance riding after a lengthy or full ...

Page 25: ...plug the charger into the side of the scooter and also plug the charger into the wall Scooter will not move at all and all lights do not work lights do work when you plug the charger into wall A No fuse in fuse assembly add one of the fuses includes with the scooters B Bad Fuse unscrew the cap only on the fuse holder Remove the fuse and make sure that the fuse is not blown a good fuse will have a ...

Page 26: ...When you plug your charger into your scooter and the wall outlet the charger light stays green This is telling me that somewhere between charger socket controller fuse holder and batteries you have an open circuit Please remove the floor plate and check the wires in this area You may find a wire that is not connected a connector that is not pushed together properly or a fuse holder that is not let...

Page 27: ...the chain lines up straight f The chain is too loose or the chain is too tight Loosen up the nuts on the back axle and move the back wheel forwards to tighten the chain or backwards to loosen the chain g Make sure the tires have sufficient air but this usually is not the problem h Maybe bearings are worn out Sometimes you can disconnect the chain and spin the back wheel and still hear the problem ...

Page 28: ...found at times when the steps that have been taken do not resolve the issue it s a wire to terminal issue Possibly when a terminal was soldered to a wire end the connection was not good Either the insulation was not stripped off enough to expose the bare wire for soldering or the soldering itself is not good This type of condition can cause various symptoms at different times The terminals can be ...

Page 29: ...Page29 accordingly It is suggested to do this one wire at a time to confirm the wires remain in the correct position or label or diagram in such a way you can reassemble in the correct positions ...

Page 30: ...Page30 ...

Page 31: ...Page31 Wiring Diagram ...

Page 32: ...me website at www x tremescooters com Thank you for purchasing an X Treme X 600 and please tell your friends how much fun you re having on the X Treme X 600 DO NOT RETURN TO STORE IF YOU NEED HELP CALL OR GO ONLINE 1 253 777 0690 www x tremescooters com support For General Information or Parts Visit www x tremescooters com Revised 04 16 13 ...

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