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Introduction

Nexera

TM

 is Wybron's family of affordable dichroic CMY color mixing luminaires expressly

designed to complement your current equipment. Nexera wash lights and profile spots operate
just like the conventional theatrical fixtures you're using already, but with the addition of Wybron
CMY dichroic color mixing.

Nexera fixtures are offered with the Philips

®

 GLC/GLA 575W compact tungsten sources (the

preferred source for theater and television) or CDM lamps, and provide superb light output and
beam uniformity. All Nexera fixtures are convection cooled and servo-driven, utilizing no fans for
silent operation. The patent-pending Wybron CMY color mixing module produces a wide color
palette, featuring an exceptional range of control over the most subtle theatrical colors like
bastard amber, light pink and no-color blue, all with seamless transitions between colors. Color
consistency over time is assured, because the glass filters will not fade with heat or age. Each
unit requires 3 DMX channels, thus they are easy to use and patch, even on the simplest of
control consoles. The chosen color is easily selected using any two of the three DMX control
channels. Color fades are gracefully accomplished with your choice of color path from one color
to the next. The Wybron CMY dichroic color-mixing module also allows designers to make color
choices and changes in real time.

All Nexera fixtures share a common lamp housing, borosilicate cold mirror reflector and Wybron
CMY dichroic color-mixing module for ease of service and flexibility. The Wybron CMY module
offers a menu display for DMX addressing and operational info. The Nexera has a front
accessory frame, allowing for standard sized accessories like gel frames, snoots, barn doors and
donuts to be fitted to the fixtures. The profiles accept standard M size patterns and accessories.

Quick Start

1.  Connect the Equipment

a.  Install the C-clamp onto the yoke using the yoke bolt.
b.  Mount luminaire on mounting pipe using the C-clamp and safety cable.
c.  Connect Nexera to the RAM Power Supply by using the 4-pin Power / Data

cable.

d.  Connect the RAM Power Supply to a DMX source with a 5-pin cable.
e.  Connect the RAM Power Supply to a 115/230V AC power.
f.  Connect the Nexera to AC power (115V or 230V depending upon lamp installed.)

Metal parts of the lamp and reflector housing get hot!

2.  Setup Nexera and Power Supply

a.  Set the power supply starting channel to 1 (see power supply manual for

questions).

b.  Set the power supply mode to CR2.
c.  Set Nexera channel to 1 (Factory default).
d.  Set Nexera to low speed color change mode (Factory default).

3.  Control Nexera with DMX

a.  DMX channel 1 controls Cyan (0% = no color, 100% = full saturation)
b.  DMX channel 2 controls Magenta (0% = no color, 100% = full saturation)
c.  DMX channel 3 controls Yellow (0% = no color, 100% = full saturation)
d.  DMX channel 4 controls Dimming (CDM only, 0%=off, 100%=full on)

Summary of Contents for NEXERA 2560

Page 1: ...Color Mixing Luminaire ...

Page 2: ... Fixtures 11 Attaching Accessories to the Front Accessory Holder 12 Connecting AC Power 12 Adjusting Field Angle 12 Nexera and the RAM system 13 Head Feet Restrictions 14 Head Feet Example 14 DMX Setup and Operation 15 Controls and Indicators 15 Menu Tree and Navigation 16 Display Messages 17 Service 18 Lamp Replacement 18 Cleaning the Reflector 18 Cleaning the Color Module 19 Cleaning the Lenses ...

Page 3: ...c products are designed and manufactured to meet the requirements of United States and International safety standards Modifications to the products could affect safety and render the product non compliant to relevant safety standards Important Safety Instructions This product is for professional use only It is not for residential use Read this manual before powering or installing the fixture Follo...

Page 4: ...has been disconnected Wear eye and hand protection when re lamping Do not use any lamps other than those approved for use by Wybron and listed in this manual Use of any other lamp may be hazardous and may void the warranty Keep all combustible materials fabric wood paper etc at least 1 meter 39 inches away from the fixture Keep flammable materials well away from the fixture Do not illuminate surfa...

Page 5: ...s to make color choices and changes in real time All Nexera fixtures share a common lamp housing borosilicate cold mirror reflector and Wybron CMY dichroic color mixing module for ease of service and flexibility The Wybron CMY module offers a menu display for DMX addressing and operational info The Nexera has a front accessory frame allowing for standard sized accessories like gel frames snoots ba...

Page 6: ...ºC 104ºF Maximum External Surface Temperature 177ºC 350ºF Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction 6 borosilicate fresnel lens No fans for silent operation Integral Color Module provides a nearly infinite col...

Page 7: ...ximum External Surface Temperature 177ºC 350ºF Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction Zoom adjust detents at 30 and 36 for quick setup No fans for silent operation Integral Color Module provides a nearly in...

Page 8: ...rnal Surface Temperature 177ºC 350ºF Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction 6 borosilicate fresnel lens No fans for silent operation Integral Color Module provides a nearly infinite color palette plus mecha...

Page 9: ...ce Temperature 177ºC 350ºF Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction Zoom adjust detents at 30 and 36 for quick setup No fans for silent operation Integral Color Module provides a nearly infinite color palette...

Page 10: ...00 1500 3100º K 363721 GKV 600 230 15 000 400 3200º K 363739 GLB 600 230 13 000 1500 3100º K Nexera CDM Units Part CDM150T6830 Lamp CDM 150W with UV Fade Block Disconnect fixture from AC power Remove lamp cap by unscrewing both thumbscrews and pulling the lamp assembly straight back out of the fixture Grasp lamp by the base and remove from heat sink lamp holder Touching the lamp glass can reduce l...

Page 11: ...xture Adjusting the C clamp The C clamp provides a means for installing Nexera on a mounting pipe It also allows the user to rotate the position of the fixture Connect C clamp to the yoke with the yoke bolt and washer Hang C clamp on mounting pipe and secure with the C clamp pipe bolt Nexera can be rotated to the desired position by loosening the pan screw setting position and tightening the pan s...

Page 12: ...ded Don t touch the sparky parts Use a good source of AC power that complies with local building and electrical codes and has both overload and ground fault protection If the Nexera fixture was received without an AC lamp cord plug attached attach the appropriate lamp cord plug according to the following code green ground earth gray neutral gray line Be sure that the AC power source is appropriate...

Page 13: ... up to sixteen 16 tungsten or twelve 12 CDM fixtures PS 300 300 watts up to eight 8 tungsten or six 6 CDM fixtures PS 150 150 watts up to four 4 tungsten or three 3 CDM fixtures See Head Feet Restrictions for maximum number of units and distances for a single link Note Nexera is compatible with all RAM Power Supplies equipped with software version 3 11 or higher and set to CR2 mode The most recent...

Page 14: ...Cable length from power supply to first color module B Cable length between first and second color module C Cable length between second and third color module and so on The maximum Head Feet for each of the Nexera fixtures is as follows Model 2560 Nexera Wash Tungsten 1500 Head Feet max Model 2570 Nexera Profile Tungsten 1500 Head Feet max Model 2580 Nexera Wash CDM 1500 Head Feet max Model 2600 N...

Page 15: ...olatile memory immediately and display flashes for 10 seconds to indicate that a change has been made The button allows you to decrement Nexera s RAM channel when in channel mode or toggle between high and low speed in speed mode Changes are recorded in non volatile memory immediately and display flashes for 10 seconds to indicate that a change has been made The Enter button stops the display from...

Page 16: ...e channel Channel number loops from 46 to 1 when incremented Use the button to decrement the channel Channel number loops from 1 to 46 when decremented Press Select to save setting or allow Nexera to automatically save the setting after 10 seconds Nexera offers high and low speed settings High speed color changes are complete in two seconds or less Low speed movements are inaudible and complete in...

Page 17: ...untered an error and has stopped moving Flashing Indicates that motor 2 has encountered an error and has stopped moving Flashing Indicates that motor 3 has encountered an error and has stopped moving Flashing Indicates the unit reads a voltage of lower than 17 volts The unit will stop operating at 16 volts Flashing Indicates the unit has shut down as commanded by the power supply Flashing Indicate...

Page 18: ...the lamp into the lamp socket Verify lamp is fully seated by looking through the hole in the side of the lamp socket Cleaning the Reflector To avoid burns or damage to the fixture allow fixture to cool before cleaning Remove the lamp cap by unscrewing both thumbscrews and pulling the lamp assembly straight back out of the fixture Separate the front and rear barrel halves by removing the four screw...

Page 19: ... the Cleaning the Color Module section above Set the color module aside Separate the front and rear barrel halves by removing the four screws from the front barrel as indicated in the picture Set the rear barrel aside Remove the Fresnel lens screw and washers Back the Fresnel knob 90 out then using the knob tilt the Fresnel lens out toward the front of the fixture Grasp the edge of the Fresnel len...

Page 20: ... for any foreign objects in the color module that might impede motion of the color filter Check condition of the motor lead screw belt Check condition of the lead screw and lead screw nut lo dc The processor is reading low board voltage Check that head feet restrictions are not exceeded Check for damaged cable between the power supply and fixture Uni Off The unit was commanded to shut down at the ...

Page 21: ...tmel ISP programmer swap the 10 pin cable with the optional 6 pin cable on the programmer Connect the ISP programmer to the computer s serial port and install AVR Studio Download the most recent software revision for Nexera from www wybron com With the Nexera fixture and color module powered down connect ISP programmer to Nexera via the 6 pin ISP cable The programming port and programming cable ar...

Page 22: ...22 Click Tools STK500 AVRISP JTAGICE STK500 AVRISP JTAG ICE as shown below After the AVRISP window opens check that the ISP programmer was detected at the bottom of the AVRISP window as shown below ...

Page 23: ...e is checked Check mark the box if it is not Do not change any other fuse settings If the Preserve EEPROM fuse is not check marked Nexera s serial number will be erased during reprogramming and the display will flash SER Err when run Contact Wybron technical support to restore erased serial numbers Click on the Program tab of the AVRISP window ...

Page 24: ... button in the EEPROM section A status bar in the lower left hand corner of AVR Studio will indicate progress as Nexera s flash memory is programmed and verified Messages in the lower section of the AVRISP window describe what action is being taken and if the action was successful as shown in the figure above At the end of the programming cycle Nexera will automatically restart The new software ve...

Page 25: ...54 79 0 60 G690 BLUEGRASS 223 0 142 87 0 56 G710 BLUE GREEN 186 0 100 73 0 39 G725 PRINCESS BLUE 196 0 118 77 0 46 G740 OFF BLUE 210 0 61 82 0 24 G760 AQUA BLUE 178 0 64 70 0 25 G790 ELECTRIC BLUE 126 0 30 49 0 12 G810 MOON BLUE 201 127 0 79 50 0 G815 MOODY BLUE 172 85 0 67 33 0 G835 AZTEC BLUE 222 160 0 87 63 0 G847 CITY BLUE 180 130 0 71 51 0 G905 DARK BLUE 255 190 0 100 75 0 G915 TWILIGHT 200 1...

Page 26: ...164 255 0 64 100 R23 ORANGE 0 165 208 0 65 82 R26 LIGHT RED 0 220 204 0 86 80 R312 CANARY 0 0 214 0 0 84 R318 MAYAN SUN 0 142 152 0 56 60 R32 MEDIUM SALMON PINK 0 169 144 0 66 56 R33 NO COLOR PINK 0 82 22 0 32 9 R344 FOLIES PINK 69 178 0 27 70 0 R358 ROSE INDIGO 172 222 0 67 87 0 R36 MEDIUM PINK 0 135 58 0 53 23 R383 SAPPHIRE BLUE 255 190 0 100 75 0 R39 EXOTIC SANGRIA 0 255 70 0 100 27 R44 MIDDLE ...

Page 27: ...or written authorization WYBRON INC shall not be responsible for any incidental general or consequential damages to property damages for loss of use time profits or income or any other charges The owner s obligations during the warranty period under this warranty are to notify WYBRON INC at WYBRON INC s address within one week of any suspected defect and return the goods prepaid to WYBRON INC at t...

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