Worthington 54353 Installation Manual Download Page 1

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Made in China

WORTHINGTON

Wooden Play Set

Model: # 54353

INS-54353-A-(Installer's Manual)-Eng 1/15/14

•

Installation Manual for Subcontractors

GoConfigure

1001 Warrenville Road

Lisle, IL 60532-1392

1-888-888-5424

Summary of Contents for 54353

Page 1: ...ade in China WORTHINGTON Wooden Play Set Model 54353 INS 54353 A Installer s Manual Eng 1 15 14 Installation Manual for Subcontractors GoConfigure 1001 Warrenville Road Lisle IL 60532 1392 1 888 888 5424 ...

Page 2: ...right if we parked in the driveway We ll be a couple of hours so if you need to get your car out during that time it would be best if you moved it now so we won t be blocking you in If the customer agrees and it makes the most sense work together to back into the driveway It is the policy of Go Configure to always have someone outside the vehicle watching when a truck or truck trailer combination ...

Page 3: ...the site giving yourselves plenty of room for the organized kit and the finished play set If customer or children are present say These 4 flags represent the safety zone this is the amount of space we need in order to safely assemble your play set We will be moving around in here with heavy materials fasteners and tools so please stay back until we are finished As soon as we are finished we will i...

Page 4: ...ce T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations Basic Setup Dimensions Place the set on level ground not less than 6 ft 2 m from any structure or obstruction s...

Page 5: ...IGHT POST W102702 3 x3 x56 1 4 76x76x1429 1 B7 UPRIGHT POST W102779 3 x3 x56 1 4 76x76x1429 1 B8 UPRIGHT POST W102780 3 x3 x56 1 4 76x76x1429 1 E50 END SUPPORT W100949 1 3 8 x3 3 8 x44 1 8 36x86x1120 1 E51 ANGLE BRACE W100948 1 3 8 x3 3 8 x88 3 4 36x86x2254 2 E74 MONKEY BAR RAIL W102875 1 3 8 x3 3 8 x60 5 8 36x86x1539 2 E79 MONKEY BAR UPRIGHT W100995 1 3 8 x3 3 8 x88 1 8 36x86x2237 2 E81 ANGLE BRA...

Page 6: ...x76 24x134x1930 1 G3 GROUND BOARD W102710 1 x5 1 4 x76 24x134x1930 1 G4 FLOOR SUPPORT RAIL W102719 1 x5 1 4 x76 24x134x1930 1 G5 GROUND BOARD W102793 1 x5 1 4 x76 24x134x1930 1 G50 GROUND BOARD W100947 1 x5 1 4 x86 3 4 24x134x2202 1 G6 FLOOR SUPPORT W102697 1 x5 1 4 x62 3 8 24x134x1585 2 G7 FLOOR SUPPORT W102792 1 x5 1 4 x62 3 8 24x134x1585 2 G8 CENTER GROUND BOARD W102715 1 x5 1 4 x60 1 2 24x134x...

Page 7: ... 8 24x86x632 2 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 2 H82 MONKEY BAR GROUND BOARD W100994 1 x3 3 8 x70 3 8 24x86x1786 1 K1 ARCHED WALL RAIL W102708 5 8 x5 1 4 x76 16x134x1930 1 K2 FLOOR SUPPORT W102720 5 8 x5 1 4 x76 16x134x1930 1 K3 ARCHED WALL RAIL W102781 5 8 x5 1 4 x61 3 4 16x134x1569 1 K4 TOP LEMONADE STAND RAIL W102712 5 8 x5 1 4 x46 7 8 16x134x1191 1 M1 WALL RAIL W102784...

Page 8: ...9 5 8 86x86x1513 1 Y1 OUTER FLOOR BOARD W102704 5 8 x4 x40 7 8 16x102x1038 2 Y2 OUTER FLOOR BOARD W102705 5 8 x4 x26 1 8 16x102x662 2 W103029 5 W103029 3 W103029 8 W103029 4 W103029 4 W103029 4 W103029 4 W103029 6 W103029 7 W103029 9 W103029 6 W103029 6 W103029 2 W103029 2 W103029 9 W103029 9 W103029 2 W103029 2 W103029 9 W103029 1 W103029 7 W103029 1 W103029 1 W103029 7 W103029 6 W103029 1 W10302...

Page 9: ...W102716 3 W102716 3 W102716 3 W102716 3 W102717 1 W102717 1 W103030 1 W103030 1 W103030 1 W103030 1 W103030 2 W103030 2 W103030 7 W103030 7 W103030 2 W103030 6 W103030 6 W103030 5 W103030 4 W103030 3 W103030 2 W103030 7 W103030 2 W103030 2 W103030 2 W103030 7 W103030 2 W103030 6 W103030 6 1 WP9 LEMONADE STAND WALL PANEL W102713 1 1 4 x22 13 16 x46 7 8 32x580x1191 1 WP5 PICKET FENCE W102716 1 1 4 x...

Page 10: ...2 W102799 1 W102798 1 W102798 1 W102798 1 W102797 3 W102797 3 W102797 3 W102797 3 W102797 3 W102797 2 W102797 2 W102797 2 W102797 3 W102797 3 W102797 3 W102797 1 W102797 3 W103031 7 W103031 8 W103031 3 W103031 5 W103031 5 W103031 5 W103031 6 W103031 5 W103031 5 W103031 4 W103031 1 W103031 1 W103031 6 W103031 2 W103031 2 1 WP4 WALL PANEL W103028 2 1 4 x28 3 8 x64 7 8 56x722x1647 1 WP10 WALL PANEL W...

Page 11: ...9 5 W102859 4 W102859 6 W102859 4 W102859 5 W102859 4 W102859 6 W102859 5 W102859 6 W102859 4 W102859 4 W102859 4 W102859 4 W102859 1 W102859 2 W102874 1 W102874 2 W102874 2 W102874 2 W102874 2 W102874 2 W102874 4 W102874 3 1 WP11 PORCH GABLE ASSEMBLY W102800 1 3 8 x24 7 8 x24 7 8 35x632x632 1 RP3 PORCH ROOF PANEL LH W102851 1 5 8 x25 11 16 x31 1 2 42x652x800 1 WP7 FRONT GABLE WALL PANEL W102854 1...

Page 12: ...2 H100018 4 4 REQUIRED QTY TOTAL QTY L BOLT WH 5 16x2 1 4 H100013 16 18 REQUIRED QTY TOTAL QTY M BOLT WH 5 16x2 1 2 H100014 51 53 REQUIRED QTY TOTAL QTY N BOLT WH 5 16x2 3 4 H100015 2 2 REQUIRED QTY TOTAL QTY P BOLT WH 5 16x3 H100016 5 6 REQUIRED QTY TOTAL QTY S BOLT WH 5 16x3 3 4 H100019 5 6 REQUIRED QTY TOTAL QTY T 30 Torx Wrench H100114 2 T 40 Torx Wrench A100041 2 T 40 Torx Bit A100042 2 T 30 ...

Page 13: ...TY KW WASHER LOCK EXT 8x15 H100139 8 9 REQUIRED QTY TOTAL QTY CE WASHER FLAT 9x18 H100106 7 8 REQUIRED QTY TOTAL QTY CD WASHER FLAT 8x27 H100105 10 11 REQUIRED QTY TOTAL QTY CA WASHER FLAT 11x25 H100102 12 13 REQUIRED QTY TOTAL QTY CG WASHER LOCK INT 8x15 H100108 26 28 REQUIRED QTY TOTAL QTY CF WASHER LOCK INT 10x18 H100107 12 13 REQUIRED QTY TOTAL QTY BX WASHER SPLIT 5 16 H100095 6 7 REQUIRED QTY...

Page 14: ... QTY KS NUT BARREL WH 1 4x5 8 H100136 8 9 REQUIRED QTY TOTAL QTY AJ BOLT HEX 5 16x1 1 4 H100042 4 4 REQUIRED QTY TOTAL QTY AN BOLT HEX 5 16x2 3 4 H100047 2 2 REQUIRED QTY TOTAL QTY AS BOLT HEX 5 16x4 1 4 H100054 2 2 REQUIRED QTY TOTAL QTY AT BOLT HEX 3 8x5 3 4 H100056 12 13 REQUIRED QTY TOTAL QTY CJ NUT LOCK 5 16 H100110 4 4 REQUIRED QTY TOTAL QTY TV SCREW PWH 8x1 5 8 H100181 36 39 REQUIRED QTY TO...

Page 15: ...CKET 54x67 A100053 4 GD L BRACKET 66x66x127 A100140 2 EV CLIMBING ROCK GREEN A100064 12 FA QUICK LINK A100069 4 DP SWING SEAT GREEN A100027 2 FX HAND GRIP METAL GREEN 381 c c A100118 6 JV HAND GRIP GREEN 816 c c A100134 2 EH LTP ID TAG LARGE AGES 3 10 A100051 1 SQ A REVISION TAG A100314 1 UC GROUND STAKE REBAR BROWN A100342 8 DG CHAIN GREEN 38 5 A100015 2 SWING KL CHAIN GREEN 62 25 A100223 4 ...

Page 16: ... 10 FT A100287 1 TK PLASTIC GABLE A100331 2 SX PLASTIC WINDOW 44x412x485 A100321 4 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 1 TB SWING BEAM EXTENSION BRACKET LEFT A100325 1 SW PLASTIC WINDOW 44x266x329 A100320 3 TN TRAPEZE WITH HARDWARE YELLOW A100334 1 ...

Page 17: ...ING BEAM USING 3 3 BOLTS AND 7 8 BARREL NUTS AS SHOWN A50 SWING BEAM W102416 3 3 8 x5 1 4 x89 1 2 86x134x2274 1 TB SWING BEAM EXTENSION BRACKET LEFT A100325 1 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 1 GD L BRACKET 66x66x127 A100140 2 BOLT HEX 5 16x4 1 4 2 BOLT WH 5 16x3 3 WASHER FLAT 8x27 4 WASHER SPLIT 5 16 2 NUT BARREL WH 5 16x7 8 3 NUT LOCK 5 16 2 GD GD TC TB A50 FINGER TIGHTEN AT THIS TI...

Page 18: ... E50 BOARD TO E51 ANGLED SUPPORTS USING 2 1 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN SP51 SWING BEAM SUPPORT W102812 3 3 8 x3 3 8 x53 3 8 86x86x1356 1 E50 END SUPPORT W100949 1 3 8 x3 3 8 x44 1 8 36x86x1120 1 E51 ANGLE BRACE W100948 1 3 8 x3 3 8 x88 3 4 36x86x2254 2 G50 GROUND BOARD W100947 1 x5 1 4 x86 3 4 24x134x2202 1 BOLT WH 5 16X6 1 BOLT WH 5 16x2 1 2 2 BOLT WH 5 16x3 3 4 2 WASHER LO...

Page 19: ...STEP 3 INSERT SP51 BOARD INTO TB AND TC BRACKET OPENING AND SECURE USING 3 BOLTS AND 7 8 BARREL NUTS AS SHOWN BOLT WH 5 16x3 2 NUT BARREL WH 5 16x7 8 2 TIGHTEN ALL BOLTS AT THIS TIME A50 TC TB SP51 ...

Page 20: ...LE HANGERS TO A50 SWING BEAM USING 3 8x5 3 4 BOLTS LOCK WASHERS FLAT WASHERS AND 3 8 T NUTS AS SHOWN ED SINGLE DUCTILE HANGER A100046 6 WASHER LOCK INT 10x18 12 BOLT HEX 3 8x5 3 4 12 T NUT 3 8 12 WASHER FLAT 11x25 12 A50 ED ...

Page 21: ...EMBLE WITH HARDWARE AS SHOWN QZ TRIANGLE PLATE 100 5 HOLE A100294 2 EJ L BRACKET 54x67 A100053 4 BE SURE TO PLACE FLAT SIDE OF PLATE AGAINST SIDE OF BOARD QZ E74 E74 EJ EJ E74 MONKEY BAR RAIL W102875 1 3 8 x3 3 8 x60 5 8 36x86x1539 2 BOLT WH 5 16x1 1 2 6 BOLT WH 5 16x2 2 WASHER FLAT 8x27 2 NUT LOCK 5 16 2 T NUT 5 16 6 BE SURE TO ORIENTATE E74 RAILS WITH THE PRE DRILLED HOLES FACING UPWARDS FOR RUN...

Page 22: ...OCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY QZ QZ E79 E79 E79 MONKEY BAR UPRIGHT W100995 1 3 8 x3 3 8 x88 1 8 36x86x2237 2 T NUT 5 16 4 BOLT WH 5 16x1 1 2 4 BE SURE TO ORIENTATE E79 RAILS WITH THE PRE DRILLED HOLES FACING OUTWARDS FOR RUNG ATTACHMENT ...

Page 23: ...STEP 3 ASSEMBLE AS SHOWN INTO PRE DRILLED HOLES MONKEY BAR ASSEMBLY E74 E74 EC E79 E79 EC EC METAL RUNG 559 A100045 7 LAG SCREW WH 1 4x1 1 2 14 ...

Page 24: ...HER LOCK EXT 8x19 8 WASHER LOCK INT 8x15 2 WASHER LOCK EXT 12x19 4 WASHER FLAT 9x18 2 T NUT 5 16 2 NUT BARREL WH 5 16x7 8 4 STEP 4 ASSEMBLE AS SHOWN E79 H81 H81 H82 H81 MONKEY BAR BRACE W100993 1 x3 3 8 x53 1 4 24x86x1352 2 H82 MONKEY BAR GROUND BOARD W100994 1 x3 3 8 x70 3 8 24x86x1786 1 ...

Page 25: ...FX FX E79 E79 STEP 5 ASSEMBLE WITH HARDWARE AS SHOWN LAG SCREW WH 1 4x1 4 MONKEY BAR ASSEMBLY FX HAND GRIP METAL GREEN 381 c c A100118 2 ...

Page 26: ...HOLES FACE TO THE FRONT OF THE FORT ASSEMBLY PILOT HOLE FACES TO THE INSIDE OF THE FORT ASSEMBLY ON BOTH B1 AND B2 POSTS PILOT HOLE FACES TO THE INSIDE OF THE FORT ASSEMBLY ON BOTH B1 AND B2 POSTS PILOT HOLES LOCATED TO THE OUTSIDE OF POST B2 B1 STEP 1 LAY B1 AND B2 UPRIGHT POSTS FLAT ON GROUND USING PILOT HOLE AND THRU HOLE LOCATIONS SHOWN IN VIEWS BELOW BE SURE TO ORIENT B1 AND B2 POST PROPERLY ...

Page 27: ...6x7 8 1 WASHER LOCK EXT 12x19 13 STEP 2 USING A HAMMER INSERT 5 16 T NUT INTO G6 SUPPORT BOARD ATTACH G7 FLOOR SUPPORT TO B1 B2 UPRIGHT POSTS USING 4 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS ATTACH G6 FLOOR SUPPORT TO B1 B2 UPRIGHT POSTS USING 4 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS ATTACH K3 ARCHED WALL RAIL TO B1 B2 UPRIGHT POSTS USING 4 2 1 4 BOLTS LOCK WASHERS AND 1 3 4 BARREL N...

Page 28: ...O THE POSTS PILOT HOLE FACES TO THE INSIDE OF THE FORT ASSEMBLY ON BOTH B3 AND B4 POSTS FRONT INSIDE WIDE THRU HOLES FACE TO THE FRONT OF THE FORT ASSEMBLY NARROW THRU HOLES FACE TO THE INSIDE OF THE FORT ASSEMBLY PILOT HOLE FACES TO THE INSIDE OF THE FORT ASSEMBLY ON BOTH B3 AND B4 POSTS PILOT HOLE FACES TO THE FRONT OF THE FORT ASSEMBLY OUTSIDE FRONT WIDE THRU HOLES FACE TO THE OUTSIDE OF THE FO...

Page 29: ...1585 1 B4 UPRIGHT POST W102711 3 x3 x56 3 8 76x76x1433 1 STEP 4 USING A HAMMER INSERT 5 16 T NUT INTO G6 SUPPORT BOARD ATTACH G7 FLOOR SUPPORT TO B3 B4 UPRIGHT POSTS USING 4 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS ATTACH G6 FLOOR SUPPORT TO B3 B4 UPRIGHT POSTS USING 2 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS ATTACH 1 E81 ANGLE BRACE TO G6 FLOOR SUPPORT USING 1 2 1 4 BOLT AND LOCK WASH...

Page 30: ... AND LOCK WASHER ATTACH G4 FLOOR SUPPORT RAIL TO B2 B3 UPRIGHT POSTS USING 3 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS AS SHOWN WASHER LOCK EXT 12x19 16 SCREW PFH 8x2 4 NUT BARREL WH 5 16x7 8 2 WASHER LOCK EXT 8x19 18 BOLT WH 5 16x2 2 NUT BARREL WH 5 16x1 3 4 14 BOLT WH 5 16x2 1 2 14 LAG SCREW WH 5 16x2 1 2 2 E81 ANGLE BRACE W101031 1 3 8 x3 3 8 x20 36x86x508 2 G8 CENTER GROUND BOARD W102715 ...

Page 31: ...H2 FLOOR JOIST W102700 1 x3 3 8 x60 1 2 24x86x1537 3 SCREW PFH 8x2 12 STEP 6 ATTACH 3 H2 FLOOR JOISTSTO G2 G4 FLOOR SUPPORT RAILS USING 12 2 WOOD SCREWS AS SHOWN H2 H2 H2 G4 G2 ...

Page 32: ...E STAND WALL BOARD TO G3 GROUND BOARD AND K4 TOP LEMONADE STAND RAIL USING 8 1 1 8 WOOD SCREWS AS SHOWN H4 CENTER UPRIGHT W102709 1 x3 x56 3 8 24x76x1431 1 K4 TOP LEMONADE STAND RAIL W102712 5 8 x5 1 4 x46 7 8 16x134x1191 1 NOTE THAT THE THESE TWO HOLES ARE LOCATED CLOSER TO THE TOP OF THE WP9 PANEL M3 LEMONADE STAND WALL BOARD W102714 5 8 x3 3 8 x46 3 8 16x86x1178 2 SCREW PFH 8x1 1 8 8 LAG SCREW ...

Page 33: ... 8x19 4 1 WP5 PICKET FENCE W102716 1 WP3 PICKET FENCE W102717 STEP 8 ATTACH WP5 PICKET FENCE TO B3 B4 UPRIGHT POSTS USING 4 2 LAG SCREWS AND LOCK WASHERS AS SHOWN STEP 9 ATTACH WP3 PICKET FENCE TO B1 B4 UPRIGHT POSTS USING 4 2 LAG SCREWS AND LOCK WASHERS AS SHOWN B4 B3 WP5 WP3 B1 B4 ...

Page 34: ...ATTACHING ANY BOARDS TO THE POSTS WIDE THRU HOLES FACE TO THE FRONT OF THE FORT ASSEMBLY FRONT NARROW PILOT HOLES FACE TO THE INSIDE OF THE FORT ASSEMBLY INSIDE NARROW THRU HOLES FACE TO THE INSIDE OF THE FORT ASSEMBLY PILOT HOLE FACES TO THE FRONT OF THE FORT ASSEMBLY PILOT HOLES FACE TO THE OUTSIDE OF THE FORT ASSEMBLY NARROW THRU HOLES FACE TO THE OUTSIDE OF THE FORT ASSEMBLY WIDE THRU HOLES FA...

Page 35: ...1 ATTACH B5 UPRIGHT POST TO G2 G6 FLOOR SUPPORTS USING 2 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS AS SHOWN ATTACH B7 UPRIGHT POST TO G4 G6 FLOOR SUPPORTS USING 2 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS AS SHOWN ATTACH B6 UPRIGHT POST TO G2 FLOOR SUPPORT RAIL USING 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS AS SHOWN ATTACH B8 UPRIGHT POST TO G4 FLOOR SUPPORT RAIL USING 2 1 2 BOLTS ...

Page 36: ... PANELS TO G6 FLOOR SUPPORTS USING 32 1 1 2 WOOD SCREWS AS SHOWN ATTACH 2 Y1 OUTER FLOOR BOARDS TO G2 G4 FLOOR SUPPORTS USING 6 1 1 2 WOOD SCREWS AS SHOWN ATTACH 2 Y2 OUTER FLOOR BOARDS TO G2 G4 FLOOR SUPPORTS USING 6 1 1 2 WOOD SCREWS AS SHOWN STEP 13 ATTACH 2 FP1 FLOOR PANEL CLEATS TO H2 FLOOR JOISTS USING 12 2 WOOD SCREWS AS SHOWN Y2 Y1 G4 FP1 FP1 G6 G2 Y1 Y2 G6 SCREW PFH 8x2 SCREW PFH 8x2 FP1 ...

Page 37: ...19 20 T NUT 5 16 4 WASHER LOCK EXT 12x19 14 STEP 14 ATTACH F1 F2 PORCH UPRIGHTS TO K3 ARCHED WALL RAIL USING 2 1 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS AS SHOWN ATTACH 3 TZ L BRACKETS TO F1 F2 PORCH UPRIGHTS AND FP1 FLOOR PANEL USING 6 3 4 TAPPING SCREWS AS SHOWN STEP 15 USING A HAMMER INSERT 4 5 16 T NUTS INTO G1 SWINGBEAM RAIL AS SHOWN ATTACH H6 WALL RAIL AND G1 SWINGBEAM RAIL TO B5 B6 POS...

Page 38: ...LAG SCREWS AND LOCK WASHERS AS SHOWN ATTACH H6 WALL RAIL TO B7 AND B8 POST UPRIGHTS USING 4 2 1 2 BOLTS LOCK WASHERS AND 1 3 4 BARREL NUTS AS SHOWN NOTE THIS HOLE LOCATION FOR ORIENTATION DURING ASSEMBLY H1 TOP WALL RAIL W102791 1 x3 3 8 x64 7 8 24x86x1647 1 H3 WALL BOARD W102790 1 x3 3 8 x60 1 2 24x86x1537 1 K1 ARCHED WALL RAIL W102708 5 8 x5 1 4 x76 16x134x1930 1 H6 WALL RAIL W102707 1 x3 3 8 x4...

Page 39: ... POST UPRIGHT USING 3 3 4 BOLT AND LOCK WASHER FOR TOP CONNECTION AND 2 3 1 2 BOLTS AND LOCK WASHERS FOR BOTTOM CONNECTION AS SHOWN ATTACH WP10 WALL PANEL TO B7 POST UPRIGHT USING 2 LAG SCREW AND LOCK WASHER AND TO FP1 FLOOR PANEL USING TZ L BRACKET 1 BOLT LOCK WASHER 7 8 BARREL NUT AS SHOWN ATTACH TZ L BRACKET TO FP1 FLOOR PANEL USING 3 4 TAPPING SCREW AND FLAT WASHER AS SHOWN ATTACH WP4 WALL PAN...

Page 40: ... W103031 STEP 19 ATTACH WP8 WALL PANEL TO THE BOTTOM OF B6 POST UPRIGHT USING 2 LAG SCREW AND LOCK WASHER FIG 1 NEXT ATTACH WP8 WALL PANEL TO FP1 FLOOR PANEL USING TZ L BRACKET 1 BOLT LOCK WASHER AND 7 8 BARREL NUT INTO WP8 PANEL AND 3 4 TAPPING SCREW AND FLAT WASHER INTO FP1 FLOOR PANEL AS SHOWN IN FIG 2 ATTACH WP8 WALL PANEL TO H3 WALL BOARD USING 12 1 1 8 WOOD SCREWS 1 1 2 BOLT AND LOCK WASHER ...

Page 41: ...ATTACH WP2 WALL PANEL TO M1 AND H6 WALL RAILS AND K2 SUPPORT USING 52 1 1 8 WOOD SCREWS AS SHOWN 1 WP2 WALL PANEL W103030 1 WP1 WALL PANEL W103029 STEP 21 ATTACH WP1 WALL PANEL TO M2 AND H6 WALL RAILS USING 32 1 1 8 WOOD SCREWS AS SHOWN H6 K2 M1 H6 M2 ...

Page 42: ...OW 44x266x329 A100320 2 SCREW PWH 8x1 5 8 12 SCREW PWH 8x1 5 8 8 STEP 22 ATTACH 2 SX PLASTIC WINDOWS TO WP4 WALL PANEL USING 12 1 5 8 PWH SCREWS AS SHOWN STEP 23 ATTACH 2 SW PLASTIC WINDOWS TO WP2 WALL PANEL USING 8 1 5 8 PWH SCREWS AS SHOWN WP4 SX WP2 SW ...

Page 43: ...NDOW 44x266x329 A100320 1 SCREW PWH 8x1 5 8 4 SCREW PWH 8x1 5 8 12 STEP 24 ATTACH SW PLASTIC WINDOW TO WP8 WALL PANEL USING 4 1 5 8 PWH SCREWS AS SHOWN STEP 25 ATTACH 2 SX PLASTIC WINDOWS TO WP1 WALL PANEL USING 12 1 5 8 PWH SCREWS AS SHOWN WP8 SW SX WP1 ...

Page 44: ... PFH 8x1 1 8 3 1 WP7 FRONT GABLE WALL PANEL W102854 STEP 26 ATTACH 2 H5 RAFTERS TO H1 TOP WALL RAIL USING 2 1 1 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN STEP 27 ATTACH WP7 FRONT GABLE WALL PANEL TO 2 H5 RAFTERS USING 16 1 1 4 WOOD SCREWS AS SHOWN ATTACH O3 FRONT WINDOW CLEAT TO WP7 FRONT GABLE PANEL USING 3 1 1 8 WOOD SCREWS AS SHOWN H5 O3 WP7 H5 O3 H5 THESE SURFACES FLUSH BUTT END OF O3 ...

Page 45: ...BACK GABLE WALL PANEL W102799 STEP 28 ATTACH TK PLASTIC GABLE TO 2 H5 RAFTERS USING 6 3 4 PWH SCREWS AS SHOWN STEP 29 ATTACH 2 H5 RAFTER TO WP4 WALL PANEL USING 2 1 1 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN CENTER O2 REAR WINDOW CLEAT ALONG TOP EDGE OF WP6 BACK GABLE WALL PANEL AND ATTACH USING 3 1 1 8 WOOD SCREWS AS SHOWN TOP EDGES OF O2 AND WP6 TO BE FLUSH ATTACH WP6 BACK GABLE WALL PA...

Page 46: ...O 2 H5 RAFTERS USING 6 3 4 PWH SCREWS AS SHOWN 2 RP1 PEAK ROOF PANEL W102797 STEP 31 ATTACH 2 RP1 PEAK ROOF PANELS THROUGH H5 RAFTERS AND INTO CLEATS OF RP1 PANELS USING 8 1 3 4 WOOD SCREWS AS SHOWN MAKE SURE THE PANELS ARE FLUSH AT THE PEAK TO MINIMIZE PEAK ROOF GAP H5 H5 TK RP1 RP1 H5 H5 H5 FLUSH ...

Page 47: ...TO O1 ROOF CAP BOARD USING 3 1 1 4 WOOD SCREWS AS SHOWN ATTACH ROOF CAP ASSEMBLY TO 2 RP1 PEAK ROOF PANELS USING 6 1 1 4 WOOD SCREWS AS SHOWN STEP 33 SLIDE RP2 ROOF PANELS UP AND UNDER THE LAST SHINGLE OF RP1 PEAK ROOF PANELS AND ATTACH 2 RP2 ROOF PANELS THROUGH H5 RAFTERS AND INTO CLEATS OF RP2 PANELS USING 12 1 3 4 WOOD SCREWS AS SHOWN N1 O1 RP1 RP1 O1 N1 RP1 RP2 RP2 RP1 ROOF CAP ASSEMBLY RP2 H5...

Page 48: ... 4 WASHER LOCK EXT 12x19 4 NUT BARREL WH 5 16x7 8 4 STEP 34 ATTACH 4 M4 PICKETS TO M1 K2 WALL RAILS USING 16 1 1 8 WOOD SCREWS AS SHOWN STEP 35 ATTACH 2 H7 REAR PORCH RAFTERS TO WP7 FRONT GABLE WALL PANEL USING 2 1 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS IN THE UPPER HOLES AND 2 1 1 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS IN THE LOWER HOLES AS SHOWN K2 M4 M1 2 1 2 5 SPCS 1 9 16 WP7 H7 ...

Page 49: ...3 LH PORCH ROOF PANEL W102851 1 RP4 RH PORCH ROOF PANEL W102853 STEP 36 ATTACH WP11 PORCH GABLE ASSEMBLY TO F1 F2 PORCH UPRIGHTS USING 2 1 3 4 WOOD SCREWS 2 3 4 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN STEP 37 ATTACH RP3 AND RP4 PORCH ROOF PANELS TO H7 REAR PORCH RAFTERS AND WP7 FRONT GABLE WALL PANEL USING 12 1 3 4 WOOD SCREWS AS SHOWN F1 WP11 F2 F2 RP4 RP3 H7 WP11 ...

Page 50: ...HELF SUPPORTS TO WP9 LEMONADE STAND WALL PANEL USING 2 1 1 2 WOOD SCREWS NEXT ATTACH SP1 SHELF PANEL TO THE TOP EDGE OF WP9 LEMONADE STAND WALL PANEL AND FP2 SHELF SUPPORTS USING 7 1 1 2 WOOD SCREWS AS SHOWN STEP 39 ATTACH 2 G13 SAND BOX SEATS TO G3 G5 AND G7 GROUND BOARDS USING 8 2 WOOD SCREWS AS SHOWN 1 SP1 SHELF PANEL W102794 G13 G7 G13 G5 G3 SP1 WP9 WP9 FP2 SP1 WP9 ...

Page 51: ...ARREL WH 5 16x5 8 2 STEP 40 ATTACH 2 FX METAL HAND GRIPS TO B1 UPRIGHT POST AND F2 RIGHT PORCH UPRIGHT USING 4 1 1 2 LAG SCREWS AS SHOWN STEP 41 ATTACH FX METAL HAND GRIP TO B5 UPRIGHT POST USING 2 1 1 2 LAG SCREWS ATTACH FX METAL HAND GRIP TO WP10 WALL PANEL USING 2 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS AS SHOWN FX F2 FX B1 FX B5 WP10 FX ...

Page 52: ...ATTACHMENT BOARD TO LD1 4 LADDER ASSEMBLY UPRIGHTS USING 4 2 WOOD SCREWS USING THE ATTACHMENT BOARD DRILLING AS A TEMPLATE PILOT DRILL 3 8 HOLES INTO G6 FLOOR SUPPORT CENTERED IN OPENING ATTACH LD1 LADDER ASSEMBLY TO G6 FLOOR SUPPORT USING 2 1 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN FIG 1 ATTACH 2 JV METAL HAND GRIPS TO LD1 UPRIGHTS USING 4 1 1 2 LAG SCREWS AS SHOWN FIG 2 1 LD1 5 LADDER AS...

Page 53: ...BOLT WH 5 16x1 2 4 STEP 43 ATTACH MONKEY BAR ASSEMBLY TO K1 ARCHED WALL RAIL USING 4 EJ L BRACKETS AND 1 2 BOLTS INTO PREVIOUSLY INSTALLED T NUTS AS SHOWN 1 MONKEY BAR ASSEMBLY K1 EJ MONKEY BAR ASSEMBLY ...

Page 54: ...N O70 SLIDE MOUNTING BOARD USING 1 8 DRILL BIT FIG 1 ATTACH O70 SLIDE MOUNTING BOARD TO FP1 FLOOR PANELS USING 1 1 8 WOOD SCREWS REFER TO DIMENSIONS IN FIG 2 FOR PROPER PLACEMENT STEP 45 PLACE QU SLIDE OVER O70 MOUNTING BOARD AND CENTER IN OPENING USING HOLES IN QU SLIDE AS A TEMPLATE DRILL HOLES IN FP1 FLOOR PANELS USING 3 8 DRILL BIT ATTACH SLIDE TO FP1 FLOOR PANELS USING 1 BOLTS LOCK WASHERS AN...

Page 55: ...TTACH EV GREEN CLIMBING ROCKS TO RWI ROCK WALL BOARDS USING 24 1 PTH BOLTS LOCK WASHERS AND 1 4 T NUTS AS SHOWN USING THE M96 BOARD AS A TEMPLATE LOCATE AND DRILL 3 8 HOLES ON G6 FLOOR SUPPORT CENTERED IN ROCK WALL OPENING ATTACH M96 BOARD TO RW1 ROCK WALL ASSEMBLY UPRIGHTS USING 4 1 1 2 WOOD SCREWS ATTACH RW1 ROCK WALL ASSEMBLY TO H1 FLOOR SUPPORT USING 2 1 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS ...

Page 56: ...WING BEAM ASSEMBLY STEP 47 ATTACH SWING BEAM ASSEMBLY TO 5 16 T NUTS FOUND IN G1 SWINGBEAM RAIL USING 2 GD L BRACKETS AND 4 FLAT WASHERS SPLIT WASHERS AND 1 1 4 HEX BOLTS AS SHOWN ATTACH EH ID PLATE TO A50 SWING BEAM USING 4 5 8 PWH SCREWS AS SHOWN ATTACH SQ REVISION TAG TO SP50 SWING BEAM SUPPORT USING 2 5 8 PWH SCREWS AS SHOWN EH SP50 SQ A50 G1 GD ...

Page 57: ...CHAINS USING 2 FA QUICK LINKS AS SHOWN FIG 1 REPEAT PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY NOW ATTACH EF CHAINS TO SWING HANGER SNAP LINKS ALREADY ASSEMBLED TO THE SWING BEAM FIG 2 ATTACH TN TRAPEZE TO 2 FW CHAINS USING 2 EYE BOLTS 4 FLAT WASHERS AND 2 5 16 LOCK NUTS AS SHOWN FIG 3 FIG 2 FIG 1 FIG 3 LOOSEN THIS NUT TO ATTACH CHAIN KL CHAIN GREEN 62 25 A100223 4 ...

Page 58: ...SET NOTE FAILURE TO USE GROUND STAKES CAN VOID WARRANTY CAUSE INJURY STAKE A UC GROUND STAKE REBAR BROWN A100342 8 BOLT WH 1 4x1 8 WASHER LOCK EXT 8x15 8 NUT BARREL WH 1 4x5 8 8 STAKE A STAKE A STAKE A STAKE A STAKE A STAKE A STAKE A STAKE A STEP 49 STAKE A HAMMER STAKES INTO GROUND AGAINST BOARDS WHERE SHOWN ATTACH TO GROUND BOARD USING 1 BOLTS WASHERS AND 5 8 BARREL NUTS ...

Page 59: ...cities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have bee...

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