World Chemical 5002GWN1-HP Instruction Manual Download Page 14 | Manualshive

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Summary of Contents for 5002GWN1-HP

Page 1: ...SUBMERSIBLE MAGNET DRIVE PUMP SUBMERSE YD 5002GWN1 INSTRUCTION MANUAL Version 190910 ...

Page 2: ...truction manual Before using read and understand the safety precautions outlined in this manual TABLE OF CONTENTS Warning 2 Caution 3 Model Specification 4 Outline Dimension 5 Features Precautions in handling Operating Temperature 6 Minimum required liquid level for operation Example of installation Model description 7 Usage 8 Check before operation 9 Disassembly 11 Assembly 12 Exploded view 13 Tr...

Page 3: ...e an accident Prohibited work with the power ON Do not perform inspection or disassembly of the pump or motor while the power is ON Rotating parts can cause physical injury You can also be subject to electric shock In addition to confirming the main power is OFF check the hand switch of the pump as an additional safety measure before performing any work Connection of a ground wire Using the motor ...

Page 4: ...stributor When returning the pump using a carrier service or parcel delivery service wash both inside and outside of the pump with clean water make sure no liquid residue is left and wrap it with a plastic bag Resin parts The pump consists of resin parts so a strong impact may damage parts or lead to physical injury Do not strike the pump with any objects or climb on it Additionally install a pipe...

Page 5: ...3kg 50lbs Weight 200 220V 460V 60Hz Standard Specification 50mm 2 1 1kW Pump Motor Main material Carbon Fiber Reinforced Polypropylene Type Dry three phase induction motor Bore 50A 2 Insulator H Model 5002GWN 5002GWN HP Rated output 1 1kw 1 5HP Frequency 60Hz 60Hz Phase 3 Total head Max 41 47 Pole 2 Standard 27 39 Rated Voltage 60hz 460V 200V option Capacity Max 87 80 Standard 52 26 Rated Current ...

Page 6: ...6 Motor cover CFR PP 20 Standoff bolt HT PVC 7 Impeller CFR PP 21 Strainer PP 8 Impeller magnet Ferrite 22 Sludge fence PP 9 Front bearing PTFE Ceramic 23 Bottom plate PP 10 Rear bearing PTFE 24 50A Valve socket PVC 11 Separating board Ceramic 12 O ring for separating board FPM EPDM 13 Casing CFR PP 14 Pump shaft SiC When the temperature of the liquid is high 131F 55C degrees and more do not use N...

Page 7: ...ate bearing wear Especially when the pump is used in a sedimentation tank mount the pump to prevent slurry from entering the pump or clean any slurry before reaching the pump Replacement of the bearing is easy Use a ceramic bearing on liquids with slurry 2 Completely submerge the pump to use Operation with air may cause pump failure 3 If the check valve is attached at the discharge pipe air will n...

Page 8: ...s and ensure the proper liquid level to resume the operation Minimum liquid level for operation is 5 1 inches 130 mm The minimum liquid level for operation is 5 1 inches 130mm from the pump s bottom surface Even with the proper operational liquid level depending on the liquid surface condition there is a chance that the operation may be interrupted due to air entering If the impeller of the pump r...

Page 9: ...r or special specification with some modifications added Usage 1 To pump chemical liquids or wastewater from a deep or narrow tank 2 To pump liquids that are easily aerated 3 To pump chemical liquids from a sealed tank 4 To circulate liquids in a tank 5 To mix liquids in a tank or an equipment 6 To pump or transfer liquids in an emergency Samples of usage Pumping liquid from a deep tank Pumping ea...

Page 10: ...he reverse rotation switch two of the three cables Red White and Black 2 Precautions in electric wiring Make sure to connect a green ground wire to a ground plate or bar before connecting the cab tire cable to prevent electric shock Never test the pump in the air Generated heat may deform the pump and cause failure Install a circuit breaker to prevent unexpected problems Note To prevent electric s...

Page 11: ...hin 10 of the rated voltage 4 Thermal protector Protection Instrument When the temperature of the motor coil is near the maximum temperature limit from electrical or mechanical reasons motor burn protection function will be activated and stop the motor by cutting off the electric circuit Carefully investigate the cause which activated the thermal protector remove that factor and resume the operati...

Page 12: ...d to separate The impeller 7 is secured on the motor cover 6 through the separating board 11 4 Remove the O ring for separating board 12 and move the impeller 7 attached to the motor side magnet 2 outward to remove Do not disassemble the motor including the cable When maintenance of the motor is required contact your distributor Set bolt 16 Casing 13 Standoff bolt 20 Strainer 21 Bottom board 23 Se...

Page 13: ...rainer 21 Attach the O rings for set bolts 18 to the standoff bolts 20 4 Attach the O ring for separating board 12 to the casing 13 and put the parts assembled in the above procedures 1 2 Insert the bearing of the impeller 7 so that the inner diameter fits to the outer diameter of the pump shaft 14 5 Insert the set bolts 15 16 Install the O rings for set bolts 18 to the nuts 17 Attach the nuts for...

Page 14: ...13 Exploded view 6 2 15 16 18 20 23 17 18 21 7 12 11 12 4 5 ...

Page 15: ...on pipe Check liquid level of pit tank Check inside the pump for foreign objects Check that it is not in an overloaded state Supply priming water Discharge all air in the pump Clean suction pipe Overheating motor Excessive output Check if specific gravity and viscosity of liquid used match the specifications Check if motor voltage and frequency match the specifications Operating temperature is hig...

Page 16: ...roperty of WCUSA This Limited Warranty does not cover a defects or damage resulting from accident misuse abnormal use abnormal conditions improper storage exposure to dirt neglect or unusual physical electrical or electromechanical stress b scratches dents and cosmetic damage unless caused by WCUSA c Pump that has the serial number removed defaced damaged altered or made illegible d ordinary wear ...

Page 17: ...UMP NO OTHER WARRANTIES ORAL OR WRITTEN EXPRESS OR IMPLIED ARE GIVEN OUR LIABILITY IS LIMITED TO THE ACTUAL PURCHASE PRICE YOU PAID TO THE RETAIL SELLER OF THE DEFECTIVE PUMP EXCEPT TO THE EXTENT PROHIBITED BY LAW ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Some states do not allow the...

Page 18: ...d of use and the condition The failure parts and the condition Type of liquid name specific gravity temperature any slurry or not Clean the inside of the pump adequately when returning it because if the residual liquid leaks out during shipment it creates a hazardous condition Use names in the parts table P6 to order for replacement or spare parts Nevertheless also provide the part number and the ...

Page 19: ... shi Aichi 460 0003 Japan TEL 052 253 8426 FAX 052 253 8436 Tsukuba Factory 6127 5 Onogo machi Joso shi Ibaraki 300 2521 Japan TEL 0297 24 1071 FAX 0297 24 1075 WORCHEMI TAIWAN CO LTD Taichung Taiwan No 915 Zhongshan Rd Shengang Dist Taichung City 42955 TAIWAN TEL 886 4 2562 8358 FAX 886 4 2562 8351 WORLD CHEMICAL USA INC California U S A 25691 Atlantic Ocean Dr Unit B 15 Lake Forest CA 92630 TEL ...

Page 20: ...T USE THIS PUMP WITH SLURRY SLUDGE OR OTHER SMALL PARTICULATES THAT COULD CAUSE THE PUMP TO BECOME INOPERABLE AFTER EACH USE OF THE PUMP TAKE OUT FROM THE TANK AND RINSE WELL WITH WATER TO KEEP IT IN OPTIMUM CONDITION ...

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